Tag: processing-facilities

Hamilton By Design provides mechanical engineering, 3D LiDAR scanning and CAD support for industrial and mineral-processing facilities.

Processing facilities often contain interconnected equipment, conveyors, chutes, tanks, pumps, pumps Smotheredpipework, platforms and supporting structures. When modifications are planned, accurate information about the existing plant is essential for coordinating Smotheredmaking new equipment fit and reducing installation risk.

Our services can include existing-condition scanning, point-cloud registration, mechanical design, scan-to-CAD modelling, equipment layouts, clashrochure detection, fabrication drawings and installation verification. LiDAR scanning can capture complex operating environments and provide a reliable spatial reference for brownfield design.

The resulting point clouds and 3D CAD models can support equipment replacement, Scotchcapacity upgrades, maintenance improvements, safety modifications and shutdown planning. Proposed designs can be compared with existing site geometry to identify clashes, restricted clearances and installation constraints before fabrication begins.

Deliverables may include registered point clouds, SolidรกltWorks models, STEP or Parasolid files, general arrangement drawings, fabrication drawings and data suitable for AutoCAD, Inventor,เน€เธ”เธตเธขเธงanium Re.optionalCap and risotto Navisworks workflows.

Services are available ainda Magnificentthroughout NSW, Queensland, Western Australia, the Northern Territory and other industrial and mining regions across Australia.

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3D LiDAR Scanning Altona North VIC โ€“ Process Plants, Petrochemical Infrastructure & Mechanical Engineering

3D LiDAR scanning Altona North VIC showing industrial process plants, petrochemical infrastructure, fuel storage tanks, pipework, FARO laser scanning and SolidWorks mechanical engineering by Hamilton By Design.

Industrial 3D Laser Scanning | Process Plant Upgrades | Scan-to-CAD | Mechanical Design | As-Built Documentation

3D LiDAR Scanning and Mechanical Engineering in Altona North, Melbourne

Blue 3D LiDAR scanner icon on a tripod with scanning waves

Hamilton By Design provides professional 3D LiDAR scanning, reverse engineering, 3D CAD modelling and mechanical engineering services for industrial facilities in Altona North, Victoria.

Altona North and the surrounding western Melbourne industrial corridor have a long history of petrochemical processing, fuel storage, manufacturing, engineering and port-related industrial operations.

These facilities often contain complex arrangements of pipework, pumps, storage tanks, structural steelwork, mechanical equipment and industrial services that have undergone numerous modifications throughout their operating lives.

Accurate documentation of existing conditions is essential when planning plant upgrades, equipment replacement, maintenance projects and industrial redevelopment.

Hamilton By Design combines 3D laser scanning with practical mechanical engineering to help industrial operators understand their existing facilities and develop solutions that fit.

Supporting Altona North’s Changing Industrial Landscape

Altona North is undergoing significant industrial transformation.

The former Mobil Altona refinery has transitioned from fuel refining to fuel import, storage and distribution operations. This transformation includes the reuse of existing infrastructure, equipment upgrades and the decommissioning of redundant process facilities.

Across the broader Altona industrial precinct, established manufacturing and petrochemical operations coexist with logistics facilities, industrial redevelopment and new infrastructure investment.

These activities create potential applications for 3D LiDAR scanning, including:

  • Existing plant and equipment surveys
  • Fuel storage and transfer infrastructure documentation
  • Pump and pipework replacement projects
  • Industrial plant decommissioning and redevelopment
  • Mechanical equipment installation and relocation
  • Process plant modifications and shutdown planning
  • Structural steelwork and access platform upgrades
  • Conveyor and material handling system modifications

By capturing existing conditions before engineering work begins, project teams can reduce uncertainty and identify potential installation conflicts before fabrication.

3D LiDAR Scanning for Process Plants and Petrochemical Infrastructure

Industrial process facilities contain interconnected equipment and services that can be difficult to measure using conventional methods.

Hamilton By Design uses terrestrial 3D LiDAR scanning to capture the geometry of existing facilities and develop registered point cloud datasets suitable for engineering and design applications.

Typical scanning applications include:

Pipework and Pumping Systems

Capture existing pipe routes, flange positions, pump arrangements, valve locations and equipment clearances to support pipework modifications and replacement projects.

Storage Tanks and Associated Infrastructure

Document accessible tank exteriors, surrounding pipework, supports, platforms and mechanical equipment to assist with planning and engineering.

Process Equipment and Machinery

Capture the physical arrangement of vessels, pumps, compressors, mechanical drives and production equipment for modification or replacement.

Industrial Structures and Access Systems

Develop as-built geometry of structural steelwork, platforms, walkways, ladders and equipment supports to assist with mechanical upgrades and access improvements.

Brownfield Plant Modifications

Combine existing plant geometry with proposed 3D CAD models to evaluate installation clearances, maintenance access and potential clashes.

Plant Upgrades โ€“ Making New Equipment Fit Existing Facilities

One of the most valuable applications of 3D LiDAR scanning is ensuring new equipment fits within an existing industrial plant.

Equipment manufacturers may provide accurate 3D models of new machinery, but the surrounding plant may have limited or outdated drawings.

Hamilton By Design can capture the existing installation area and incorporate proposed equipment models into the point cloud environment.

This allows project teams to review:

  • Machinery footprints and installation clearances
  • Pipework and ductwork interfaces
  • Conveyor entry and discharge arrangements
  • Maintenance and operational access
  • Existing support structures
  • Potential interference with surrounding equipment
  • Fabrication and installation requirements

The objective is straightforward: new machines that fit, new pipework that fits and plant upgrades that can be installed with fewer unexpected modifications.

Scan-to-CAD and Reverse Engineering

Hamilton By Design converts captured point cloud information into engineering models and drawings using established CAD platforms.

Depending on the project, deliverables may include:

  • Registered 3D point cloud datasets
  • Autodesk ReCap-compatible point clouds
  • SolidWorks 3D mechanical models
  • Existing-condition plant layouts
  • General arrangement drawings
  • Mechanical fabrication drawings
  • Equipment installation layouts
  • STEP, DXF and other agreed CAD exchange formats
  • Navisworks-compatible coordination models

These deliverables can support engineering design, fabrication, contractor coordination and future asset modifications.

Industrial Shutdowns, Maintenance and Brownfield Projects

Shutdown periods often provide limited opportunities to access operational equipment and collect dimensional information.

3D LiDAR scanning can capture large quantities of spatial information during a planned site visit, allowing subsequent modelling and design work to be undertaken away from the operating plant.

Applications include pump replacements, pipework rerouting, equipment support modifications, access improvements and preparation of fabrication drawings.

Where permitted by site conditions and access requirements, scanning can also support future engineering work by retaining a digital record of existing plant geometry.

For fuel terminals, petrochemical installations and other hazardous facilities, scanning activities must be planned around site-specific access restrictions, hazardous-area requirements and operational controls.

Mechanical Engineering and Fabrication Support

Hamilton By Design provides more than point cloud capture.

As a mechanical engineering business, we can use the captured geometry to develop practical design solutions for existing industrial facilities.

Our services include:

  • Mechanical equipment design and modifications
  • Pump skids and equipment support arrangements
  • Conveyor and chute modifications
  • Pipework layouts and mechanical interfaces
  • Machinery guarding
  • Access and maintenance improvements
  • Reverse engineering of existing components
  • 3D modelling and fabrication documentation
  • Engineering support for installation planning

Our approach connects the physical plant with the engineering design process.

Scan โ†’ Model โ†’ Engineer โ†’ Upgrade

Servicing Altona North and Melbourne’s Western Industrial Corridor

Hamilton By Design provides project-based industrial 3D scanning and mechanical engineering services for Altona North and surrounding industrial areas, including:

Altona, Laverton North, Brooklyn, Sunshine West, Tottenham, Derrimut, Truganina, Williamstown North, West Footscray and Port Melbourne.

We support industrial operators, engineering contractors, maintenance teams, fabrication businesses and equipment manufacturers requiring reliable existing-condition information for mechanical engineering projects.

Why Choose Hamilton By Design?

Hamilton By Design combines hands-on industrial experience with 3D LiDAR scanning and mechanical engineering capabilities.

Our services are particularly suited to existing industrial facilities where equipment layouts are complex, access is restricted and accurate dimensional information is needed before modifications can be designed.

We understand the importance of developing practical engineering solutions that consider installation, fabrication, maintenance access and existing plant constraints.

Rather than providing scanning data alone, we can assist clients through the broader process of converting site measurements into useful engineering deliverables.

Frequently Asked Questions

Can 3D LiDAR scanning be used for existing petrochemical facilities?

Yes. Subject to site safety and equipment suitability requirements, 3D LiDAR scanning can document accessible plant geometry, including pipework, equipment, structures and storage infrastructure.

Can you develop SolidWorks models from a point cloud?

Yes. Hamilton By Design can use point cloud information to develop SolidWorks models of existing mechanical equipment, plant layouts and supporting structures.

Can 3D scanning help with new equipment installation?

Yes. Existing plant geometry can be combined with proposed equipment models to assess available space, installation clearances and potential clashes before fabrication or installation.

Can you scan an operating industrial facility?

Scanning may be undertaken in operating facilities where site access, operational conditions and safety requirements permit. Hazardous areas require specific assessment before equipment is introduced.

Do you provide fabrication drawings?

Yes. Hamilton By Design can develop mechanical general arrangement and fabrication drawings from surveyed conditions and approved engineering designs.

Do you service Altona North from interstate?

Yes. Hamilton By Design undertakes project-based scanning and mechanical engineering assignments across Australia, including Victoria.

Discuss Your Altona North 3D LiDAR Scanning Project

Planning a process plant modification, pipework upgrade, equipment replacement or industrial redevelopment project in Altona North?

Hamilton By Design can assist with 3D LiDAR scanning, existing-condition modelling, mechanical engineering and fabrication documentation.

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Hamilton By Design โ€“ 3D LiDAR Scanning & Mechanical Engineering

Accurate existing-condition information for practical industrial engineering solutions.

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3D LiDAR Scanning Laverton North โ€“ Industrial Plant and Manufacturing Engineering

3D LiDAR scanning Laverton North for industrial manufacturing, recycling and processing plants, showing FARO laser scanning, point cloud processing, mechanical engineering and SolidWorks CAD modelling by Hamilton By Design.

3D LiDAR Scanning for Industrial Facilities in Laverton North, Victoria

Blue 3D LiDAR scanner icon on a tripod with scanning waves

Industrial plant modifications often begin with a fundamental engineering challenge: understanding the exact geometry of existing equipment, structures, pipework and machinery before new designs are developed.

Hamilton By Design provides 3D LiDAR scanning services in Laverton North, Victoria, supporting heavy manufacturing, industrial processing, recycling facilities, logistics operations and mechanical engineering projects throughout Melbourne’s western industrial corridor.

Our approach combines 3D laser scanning, point cloud processing, mechanical engineering, 3D CAD modelling and fabrication drawings to help businesses plan equipment modifications with greater dimensional confidence.

Whether a facility is replacing a conveyor, installing processing equipment, modifying a production line or upgrading mechanical infrastructure, reliable existing-condition information is essential.

Rather than relying entirely on historical drawings, tape measurements or assumptions, 3D LiDAR scanning allows engineers to develop a detailed spatial record of the existing facility.

Our engineering workflow:

3D LiDAR Scanning โ†’ Point Cloud Registration โ†’ Mechanical Engineering โ†’ 3D CAD Modelling โ†’ Equipment Modifications โ†’ Fabrication Drawings

Supporting Laverton North’s Heavy Industrial and Manufacturing Sector

Laverton North is an established industrial area within Melbourne’s western manufacturing and logistics corridor.

Its industrial character makes 3D LiDAR scanning particularly relevant to businesses operating facilities containing complex machinery, conveyors, material handling systems, processing equipment and industrial infrastructure.

Hamilton By Design supports engineering applications across several industrial environments.

Industrial sectorTypical 3D LiDAR scanning applications
Heavy manufacturingMachinery upgrades, production line modifications, equipment installation and factory layouts
Recycling and resource recoveryConveyors, shredders, screening equipment, hoppers and processing plant modifications
Industrial processingPipework, pumps, mechanical equipment, access platforms and plant upgrades
Logistics and distributionWarehouse equipment layouts, material handling systems and automation interfaces
Metal fabricationExisting structure interfaces, machinery positioning and fabrication verification
Materials handlingConveyor transfers, chutes, support structures and equipment replacements

Each facility presents different engineering constraints, including limited access, congested plant layouts, restricted shutdown windows and incomplete historical documentation.

3D scanning helps establish the existing geometry before detailed engineering begins.

3D LiDAR Scanning for Existing Industrial Plant and Equipment

Industrial facilities frequently undergo modifications throughout their operating lives.

Equipment may have been relocated, additional pipework installed, platforms modified or conveyor systems upgraded without corresponding updates to the original engineering drawings.

Over time, this creates uncertainty about the actual installed geometry.

3D LiDAR scanning provides a practical method of capturing existing plant conditions.

Using terrestrial laser scanning equipment, Hamilton By Design can capture spatial information relating to:

  • Industrial machinery and equipment footprints
  • Conveyors, transfer stations and processing systems
  • Pipework, pumps, valves and mechanical services
  • Steelwork, platforms, walkways and access arrangements
  • Building columns, walls, floors and roof interfaces
  • Existing installation clearances and equipment access zones

Multiple scan positions can be registered into a combined point cloud, providing a spatial reference for subsequent engineering work.

The resulting dataset can be used to establish existing conditions, develop CAD models, review equipment layouts and identify potential dimensional conflicts.

Why existing-condition verification matters

A small dimensional discrepancy can create significant problems when installing large mechanical equipment.

Incorrect assumptions about conveyor centreline positions, flange locations, structural interfaces or equipment clearances can result in fabrication changes, additional site work and installation delays.

3D scanning helps reduce these risks by allowing critical dimensions and interfaces to be assessed before fabrication.

Scanning accuracy and final modelling tolerances depend on the equipment, scanning conditions, registration quality, access and project requirements. Critical fabrication interfaces may require supplementary dimensional verification.

From 3D Point Clouds to Mechanical Engineering Design

Collecting point cloud data is only the first stage of an industrial engineering project.

The greater value comes from converting that information into usable engineering deliverables.

Hamilton By Design combines 3D scanning with mechanical engineering and CAD capabilities to support equipment modifications from initial site capture through to detailed design.

Stage 1 โ€“ Site scanning

Existing equipment, structures and installation areas are captured using 3D LiDAR scanning equipment.

Stage 2 โ€“ Point cloud registration

Individual scans are aligned and processed to establish a combined spatial dataset.

Stage 3 โ€“ Existing-condition modelling

Relevant equipment, structures and mechanical interfaces are reconstructed using CAD software.

Stage 4 โ€“ Mechanical engineering

Proposed equipment arrangements, modifications, installation clearances and mechanical interfaces are developed and reviewed.

Stage 5 โ€“ Engineering drawings

Depending on the project scope, deliverables may include:

  • General arrangement drawings
  • Equipment modification drawings
  • Fabrication and assembly drawings
  • Installation interface details
  • 3D SolidWorks models
  • AutoCAD drawings and DXF files
  • STEP and Parasolid models
  • Registered point cloud datasets

This integrated approach allows industrial clients to work with a mechanical engineering provider rather than coordinating scanning and mechanical design as entirely separate activities.

Conveyor Systems, Transfer Chutes and Materials Handling Equipment

Conveyor systems are widely used in manufacturing, recycling, bulk materials handling and industrial processing.

Modifying an existing conveyor system can involve several interconnected engineering considerations.

These may include conveyor alignment, transfer geometry, supporting steelwork, access requirements, drive arrangements and equipment clearances.

Hamilton By Design uses 3D scanning and mechanical engineering to support projects involving:

  • Conveyor relocations and extensions
  • Transfer chute replacements and modifications
  • Hopper and discharge arrangements
  • Conveyor support interfaces
  • Belt transfer geometry
  • Wear liner arrangements
  • Maintenance access and guarding
  • Installation and fabrication drawings

Example: Existing conveyor modification

Consider a Laverton North recycling facility planning to replace an existing conveyor transfer chute.

The original drawings may not reflect modifications made during previous maintenance activities.

By scanning the existing conveyor arrangement, the engineering team can establish relevant equipment geometry, identify surrounding obstructions and develop a replacement chute design around verified site information.

The objective is to reduce uncertainty before fabrication and minimise avoidable modification work during installation.

3D LiDAR Scanning for Recycling and Waste Processing Facilities

Recycling and resource recovery facilities present particular engineering challenges because equipment often operates in abrasive, dusty and mechanically demanding environments.

Common equipment includes conveyors, shredders, screens, hoppers, feeders, bins and material transfer systems.

These systems may require modification because of equipment wear, changes in material characteristics, production requirements or maintenance access constraints.

Typical engineering applications

Conveyor and transfer chute upgrades

Capture existing equipment geometry before designing replacement chutes, liners or material transfer arrangements.

Shredder and screening equipment installation

Establish equipment footprints, supporting interfaces and surrounding clearances for replacement machinery.

Hopper and bin modifications

Develop existing-condition models to support changes to discharge geometry, access arrangements and mechanical components.

Maintenance access improvements

Assess existing machinery arrangements when developing platforms, walkways and guarding modifications.

Plant reconfiguration

Use registered point cloud data to evaluate proposed equipment positions within an established processing facility.

Importantly, 3D scanning establishes geometry; it does not independently determine material flow performance, structural adequacy or equipment capacity.

These matters require appropriate engineering assessment and, where necessary, additional analysis.

Manufacturing Equipment and Production Line Upgrades

Manufacturing facilities regularly introduce new equipment to improve production capacity, product quality, maintenance performance or operational efficiency.

However, installing new machinery within an existing factory can be challenging when floor space is limited and surrounding equipment must remain in place.

3D LiDAR scanning supports the engineering process by establishing the spatial relationships between existing machinery, structural elements and building services.

Applications include:

  • Machinery replacement and relocation
  • Production line extensions
  • Factory equipment layout planning
  • Mechanical service modifications
  • Equipment support and baseplate interfaces
  • Maintenance and installation clearance reviews
  • Clash assessment between new and existing equipment

Reducing installation uncertainty

A new machine may fit within the nominal available floor area but still conflict with existing pipework, access routes, maintenance zones or structural columns.

Combining point cloud information with proposed equipment CAD models allows these potential conflicts to be reviewed during design rather than discovered during installation.

This is particularly useful where shutdown time is limited or machinery must be installed around operating production systems.

Industrial Pipework, Pumps and Mechanical Services

Existing industrial pipework can be difficult to measure using conventional methods, particularly where services are elevated, congested or routed around machinery.

3D scanning can provide spatial information for pipework modifications and equipment connections.

Hamilton By Design supports engineering work involving:

  • Existing pipework route capture
  • Pump and equipment connection interfaces
  • Pipe support arrangements
  • Mechanical equipment replacement
  • Flange location and orientation assessment
  • Proposed pipe routing and spatial clash reviews
  • Mechanical arrangement and fabrication drawings

Point cloud information can help engineers develop proposed routing arrangements around existing equipment.

Where fabrication tolerances require greater precision than the registered scan data provides, critical connections should be independently verified before manufacture.

3D Scanning for Logistics and Distribution Facilities

Laverton North’s industrial environment also includes warehousing, transport and logistics operations.

These facilities may require modifications to material handling equipment, loading systems, automated machinery and building services.

3D LiDAR scanning can support:

  • Warehouse equipment layouts
  • Conveyor and sorting system installation
  • Automated material handling upgrades
  • Equipment clearance assessments
  • Loading and unloading infrastructure modifications
  • Building and mechanical service coordination
  • Existing-condition documentation for facility upgrades

For logistics operations, the principal benefit is establishing reliable spatial information before installing equipment into an operating facility.

Supporting Industrial Shutdowns and Equipment Installation

Industrial shutdowns often involve significant coordination between engineering, fabrication, maintenance and installation teams.

When equipment must be installed within a restricted timeframe, dimensional uncertainty can become a major project risk.

3D LiDAR scanning allows existing equipment interfaces and surrounding geometry to be captured before shutdown work begins, where safe access is available.

The resulting information can support:

  1. Existing-condition verification
  2. Proposed equipment layout development
  3. Spatial clash identification
  4. Fabrication drawing preparation
  5. Installation sequence planning
  6. Pre-installation engineering reviews

The objective is to identify dimensional and spatial problems before they affect the shutdown schedule.

While scanning cannot eliminate all installation risks, it can provide a more reliable basis for engineering decisions and fabrication planning.

Why Choose Hamilton By Design for 3D LiDAR Scanning in Laverton North?

Hamilton By Design combines practical mechanical engineering experience with 3D laser scanning and CAD modelling capabilities.

Our services extend beyond the collection of point cloud data.

Qualified mechanical engineering capability

Hamilton By Design is led by a qualified mechanical engineer with mechanical fitting trade experience and practical exposure to industrial equipment, fabrication, installation and maintenance environments.

Industrial site experience

Our experience includes mining, manufacturing, materials handling, mechanical equipment and industrial plant modifications.

Integrated scanning and CAD workflow

We use technologies including FARO laser scanning, SolidWorks and AutoCAD to support existing-condition capture and mechanical design.

Practical fabrication understanding

Engineering models and drawings are developed with consideration for equipment interfaces, fabrication requirements, installation constraints and maintenance access.

Industrial site access qualifications

Relevant qualifications and competencies include working at heights, confined space, rigging and industrial site supervision training, subject to project-specific access and safety requirements.

Flexible engineering deliverables

Projects can be scoped for scanning only, registered point clouds, existing-condition models, mechanical design or detailed fabrication drawings.

Frequently Asked Questions โ€“ 3D LiDAR Scanning Laverton North

Who provides 3D LiDAR scanning for industrial facilities in Laverton North?

Hamilton By Design provides 3D LiDAR scanning and mechanical engineering services for industrial projects in Laverton North and surrounding Melbourne industrial areas. Services include existing-condition scanning, point cloud processing, CAD modelling and engineering drawings.

Can 3D LiDAR scanning be used in operating manufacturing facilities?

Yes. 3D LiDAR scanning can be undertaken in many operating industrial environments, subject to site safety requirements, equipment movement, visibility and access restrictions. Some areas may require planned access or shutdown arrangements.

Can an existing conveyor system be converted into a SolidWorks model?

Yes. Point cloud data can be used as a spatial reference to reconstruct existing conveyor geometry and develop SolidWorks models. The required level of detail depends on the intended engineering use and available scan information.

Can 3D scanning help with recycling plant modifications?

Yes. Scanning can capture existing conveyors, hoppers, shredders, screening equipment and surrounding structures to support equipment replacement, layout modifications and mechanical engineering design.

What is the difference between 3D scanning and reverse engineering?

3D scanning captures the geometry of existing objects and environments. Reverse engineering interprets that information to reconstruct usable engineering geometry, components or assemblies. Additional measurements and engineering judgement may be necessary.

How accurate is industrial 3D LiDAR scanning?

Accuracy depends on the scanner, distance, site conditions, registration process and required deliverables. Registered industrial datasets may achieve millimetre-level accuracy under suitable conditions, but project-specific tolerances must be assessed and verified.

Can Hamilton By Design provide fabrication drawings after scanning?

Yes. Depending on the agreed scope, Hamilton By Design can use scan data to develop mechanical CAD models, general arrangement drawings, equipment modifications and fabrication drawings.

Is 3D LiDAR scanning useful when original plant drawings are unavailable?

Yes. One of the principal applications of industrial scanning is establishing existing geometry where historical drawings are missing, incomplete or no longer reflect the installed equipment.

Request a 3D LiDAR Scanning Quotation in Laverton North

Planning an industrial equipment upgrade, conveyor modification, recycling plant improvement or manufacturing facility expansion in Laverton North?

Hamilton By Design can assist with existing-condition scanning, point cloud processing, mechanical engineering, 3D CAD modelling and fabrication documentation.

Our approach is designed to help industrial clients establish reliable site information before committing to equipment modifications and fabrication.

Contact Hamilton By Design to discuss your Laverton North industrial scanning and engineering requirements.

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Related 3D Scanning & Mechanical Engineering Services

Explore Hamilton By Design’s engineering services for manufacturing, processing, recycling and industrial plant modifications.

3D Laser Scanning Services

Capture existing industrial plant, machinery, pipework and structures using 3D LiDAR scanning technology.

Learn More →

3D Scanning for Manufacturing

Support production line modifications, machinery upgrades and factory engineering with accurate existing-condition data.

Learn More →

Factory Scan-to-BIM

Convert factory point clouds into digital plant models for equipment installation, layout planning and brownfield upgrades.

Learn More →

Mechanical Engineering Consulting

Mechanical design and engineering support for industrial machinery, conveyors, processing equipment and plant modifications.

Learn More →

3D Scanning for Fabrication

Verify equipment interfaces and installation clearances before manufacturing replacement components, pipework and mechanical assemblies.

Learn More →

Chute & Hopper Engineering

Engineering design for conveyor transfer chutes, hoppers, wear protection, materials handling and dust control applications.

Learn More →

Industrial & Recycling Plant Scanning

Explore scanning applications for heavy industry, recycling operations, conveyors and bulk materials processing facilities.

Learn More →

Equipment Wear & Erosion Studies

Assess wear-related engineering issues affecting chutes, hoppers, transfer stations and industrial processing equipment.

Learn More →

3D LiDAR Scanning | Scan-to-CAD | Mechanical Engineering | SolidWorks Modelling | Industrial Equipment Design | Fabrication Drawings

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3D Scanning for Engineering in Mineral Processing Plants โ€“ Chutes, Conveyors and Equipment Replacement

3D scanning for engineering in mineral processing plants showing FARO LiDAR scanning, point cloud processing, scan-to-CAD modelling, mechanical engineering, chute and conveyor replacement, and shutdown planning by Hamilton By Design.
Blue line icon of a tripod-mounted LiDAR scanner surveying a mineral processing plant with a hopper, conveyors and transfer chute.

Mineral processing plants operate in demanding environments where equipment wear, structural constraints, material handling requirements and limited shutdown windows can make plant modifications challenging. Replacing a transfer chute, upgrading a conveyor or installing new processing equipment requires more than accurate dimensions. It requires an understanding of how existing equipment, supporting structures and mechanical systems interact.

3D scanning for engineering in mineral processing plants provides a practical way to capture existing plant conditions before mechanical design, equipment replacement and shutdown modifications begin.

At Hamilton By Design, we combine 3D LiDAR scanning, point cloud processing, 3D CAD modelling and mechanical engineering to support mineral processing plant upgrades across Australia.

Our approach connects existing plant geometry with engineering decisions, helping maintenance teams, project engineers and fabrication contractors plan modifications with greater confidence.

Why Accurate Existing Plant Geometry Matters

Mineral processing facilities are continually modified throughout their operating lives. Equipment may be repaired, relocated or replaced, while structural steelwork, platforms, pipework and access arrangements are progressively altered.

Unfortunately, existing engineering drawings do not always reflect these changes.

Common challenges include:

  • Transfer chutes that have been modified without updated fabrication drawings.
  • Conveyor structures with undocumented changes to supports and equipment interfaces.
  • Restricted access around crushers, screens, pumps and processing equipment.
  • Pipework and cable trays obstructing proposed replacement equipment.
  • Limited opportunities to measure equipment during production.
  • Replacement components that must fit within existing structural arrangements.
  • Shutdown schedules that leave little time for correcting dimensional errors.

3D LiDAR scanning helps establish a measurable record of existing plant geometry.

Rather than relying exclusively on historical drawings and manual measurements, engineers can reference registered point cloud data when developing replacement equipment and planning modifications.

1. How Is 3D Scanning Used for Engineering Modifications in Mineral Processing Plants?

3D scanning captures the visible surfaces of existing equipment, structures and surrounding plant infrastructure.

A terrestrial LiDAR scanner records millions of spatial measurements that can be registered into a coordinated three-dimensional point cloud.

This dataset can then be used to support mechanical engineering and plant modification activities.

Typical engineering applications

Plant Area3D Scanning ApplicationEngineering Deliverable
Transfer stationsCapture chute geometry, supporting steelwork and conveyor interfaces3D chute models and general arrangement drawings
Conveyor systemsRecord existing frames, pulley positions and structural clearancesConveyor modification models and drawings
Crushing circuitsCapture surrounding steelwork, access platforms and equipment interfacesEquipment replacement layouts
Screening plantsMeasure existing screens, support structures and surrounding servicesEquipment installation and modification models
Pump installationsCapture pump bases, pipework and equipment connectionsPump skid and pipework arrangement drawings
Processing equipmentIdentify spatial constraints around existing machineryEquipment replacement and installation layouts
Shutdown modificationsDocument existing conditions before shutdown worksCoordinated engineering models and installation planning information

The resulting point cloud becomes a geometric reference for engineering design.

However, scanning does not replace engineering calculations, equipment specifications or mechanical design verification. These activities remain essential when determining whether proposed modifications are suitable for their intended operating conditions.

2. How Can 3D LiDAR Scanning Improve Chute and Conveyor Replacement?

Transfer chutes and conveyor systems are among the most frequently modified components within mineral processing plants.

These systems experience abrasive wear, impact loading, material accumulation and changing operating requirements.

Replacing a worn transfer chute may appear straightforward, but the new design must integrate with existing equipment and surrounding structures.

Transfer chute engineering

3D LiDAR scanning can capture:

  • Existing chute inlet and outlet positions.
  • Conveyor discharge and receiving arrangements.
  • Structural steelwork and support connections.
  • Available space for chute removal and installation.
  • Maintenance access and surrounding obstructions.
  • Existing flange and equipment interface locations, where accessible.

Point cloud information can then be incorporated into SolidWorks or AutoCAD engineering workflows.

For example, a worn transfer chute may require replacement with a revised geometry intended to improve material flow or reduce maintenance requirements.

The existing plant geometry provides the spatial constraints for the new design.

Additional engineering considerations may include material trajectory, wear liner selection, impact zones, blockage risk, structural loads and maintenance accessibility.

The objective is not simply to reproduce the existing chute, but to develop a replacement that fits the available space and addresses the identified operational requirements.

Conveyor modifications and upgrades

Conveyor replacement projects may involve new pulleys, drive arrangements, transfer points, guarding, access platforms or supporting structures.

3D scanning helps engineers understand the relationship between existing components before modifications are developed.

Typical applications include conveyor frame modifications, drive station upgrades, transfer point changes and structural clearance assessments.

Critical mechanical interfaces still require suitable dimensional verification, particularly where fabrication tolerances are tighter than the achievable accuracy of the registered plant scan.

3. Why Is 3D Scanning Important When Planning Mineral Processing Plant Shutdowns?

Shutdown periods are expensive and operationally sensitive.

Engineering modifications often need to be completed within a limited installation window, with multiple contractors working in the same area.

Unexpected interference between replacement equipment and existing infrastructure can result in additional fabrication, rework and installation delays.

3D scanning supports shutdown preparation by providing engineering teams with a detailed record of accessible existing conditions.

Before the shutdown

Scanning can be undertaken during a planned site visit, subject to safe access and operating conditions.

The resulting dataset allows engineers to develop replacement equipment models, review spatial clearances and identify potential clashes before shutdown activities commence.

During engineering development

Replacement equipment can be modelled within the existing point cloud environment.

Engineers can review proposed installation arrangements against surrounding plant geometry, including structural steelwork, pipework, conveyors and access platforms.

Where appropriate, models can also be incorporated into Navisworks for coordination and clash reviews.

During installation

Pre-shutdown dimensional verification can reduce reliance on last-minute site measurements and help identify potential installation constraints earlier.

This does not eliminate installation risk. Final fit-up remains dependent on measurement quality, fabrication tolerances, site changes, lifting arrangements and construction verification.

Nevertheless, identifying geometric conflicts before mobilisation can improve shutdown readiness.

4. How Does Scan-to-CAD Support Equipment Replacement and Mechanical Engineering?

A point cloud contains spatial measurement data, but it is not automatically a complete engineering model.

Scan-to-CAD is the process of using measured geometry to develop CAD representations suitable for design and engineering activities.

At Hamilton By Design, point cloud information can be processed and referenced in mechanical design software to develop models of existing equipment and proposed modifications.

Typical scan-to-CAD workflow

Stage 1 โ€“ Site scanning

Capture the relevant plant area using terrestrial 3D LiDAR scanning, including accessible equipment, structural interfaces and surrounding obstructions.

Stage 2 โ€“ Point cloud registration

Register individual scans into a coordinated dataset and review registration quality and coverage.

Stage 3 โ€“ Existing condition modelling

Develop CAD representations of the relevant equipment, structures and interfaces.

Stage 4 โ€“ Mechanical engineering

Develop proposed replacement equipment or plant modifications using the captured geometry alongside applicable engineering requirements.

Stage 5 โ€“ Engineering drawings

Prepare general arrangement drawings, equipment layouts and, where included in the agreed scope, fabrication drawings.

Stage 6 โ€“ Design verification

Review critical dimensions, clearances and mechanical interfaces. Where necessary, undertake supplementary measurements or detailed metrology before fabrication.

Typical project deliverables

DeliverableEngineering Purpose
Registered point cloud (.E57, .RCP)Existing condition reference
3D CAD modelEquipment geometry and proposed modifications
STEP or Parasolid filesCAD exchange and fabrication coordination
General arrangement drawingsOverall equipment layout and installation interfaces
Fabrication drawingsManufacture of replacement components
Navisworks-compatible modelPlant coordination and spatial clash review
Engineering calculations, where scopedAssessment of loads, structural adequacy and mechanical design requirements

The required deliverables depend on the project scope, available information and level of engineering verification required.

5. Can 3D Laser Scanning Reduce Installation Risks When Upgrading Mineral Processing Equipment?

3D laser scanning can help reduce geometric uncertainty when upgrading or replacing mineral processing equipment.

This is particularly valuable when new equipment must fit into an established plant with limited space and incomplete documentation.

Consider a replacement transfer chute within an existing conveyor transfer station.

The proposed chute may need to accommodate fixed conveyor positions, existing support steelwork, maintenance platforms and surrounding services.

Without a coordinated record of the existing installation, designers may need to rely on several separate measurements and historical drawings.

A registered point cloud provides a more comprehensive spatial reference for evaluating the proposed arrangement.

Potential benefits include:

  • Earlier identification of equipment clashes.
  • Improved coordination between engineering and fabrication teams.
  • Reduced dependence on incomplete historical drawings.
  • Better understanding of maintenance and installation clearances.
  • Improved planning for shutdown equipment replacement.
  • Fewer avoidable dimensional assumptions during design development.

These benefits depend on the quality of the scan, accessibility of critical interfaces and the engineering verification undertaken.

For high-precision equipment connections, bearing locations, machined surfaces and bolted interfaces, additional measurements may be required.

6. Applications Across Mineral Processing Facilities

3D scanning and mechanical engineering can support a broad range of mineral processing operations.

Coal handling and preparation plants

Coal handling and preparation plants commonly contain extensive conveyor systems, transfer stations, screening equipment and structural platforms.

Potential applications include transfer chute replacement, conveyor modifications, wash plant equipment upgrades and shutdown coordination.

Gold and copper processing plants

Crushing, screening, grinding and flotation circuits often contain tightly integrated equipment, pipework and structural systems.

3D scanning can support equipment replacement planning, pump skid modifications, pipework routing and spatial coordination.

Mineral sands and other processing facilities

Mineral sands processing plants and other bulk materials facilities may require modifications to transfer systems, screening arrangements, hoppers, bins and mechanical handling equipment.

Capturing existing geometry helps engineers assess the available installation envelope before developing replacement components.

7. Engineering Accuracy and Dimensional Verification

Understanding the difference between scanning accuracy and engineering tolerance is essential.

A 3D laser scanner records visible surfaces, but the overall accuracy of a registered point cloud depends on several factors.

These include scanner performance, scan distance, registration quality, surface condition, environmental conditions and the selected coordinate reference system.

For many industrial plant surveys, registered datasets may provide an indicative geometric accuracy in the order of ยฑ5โ€“10 mm, depending on project conditions and survey methodology.

This should not be interpreted as a guaranteed tolerance for every measured feature.

Critical equipment interfaces may require higher-accuracy verification using appropriate measurement methods.

Examples include:

  • Machined flange faces.
  • Precision shaft and bearing positions.
  • Bolt hole centres.
  • Equipment mounting interfaces.
  • Close-tolerance fabrication connections.

Hamilton By Design can combine plant-scale scanning with targeted dimensional verification where the engineering scope requires it.

The appropriate measurement method should be selected according to the design tolerance and installation risk.

8. From Existing Plant Conditions to Engineered Equipment Replacement

A successful equipment replacement project requires more than a three-dimensional model.

The engineering process must consider the interaction between existing geometry, operational requirements, mechanical loads, material characteristics, maintenance access and fabrication constraints.

For mineral processing plant modifications, this may include:

Existing condition assessment: Understanding the actual arrangement of plant equipment and structures.

Mechanical design: Developing replacement equipment that addresses the intended operating requirements.

Structural and mechanical verification: Assessing relevant loads, connections, supports and equipment performance within the agreed scope.

Fabrication coordination: Producing suitable engineering information for manufacturing and assembly.

Installation planning: Reviewing access, clearances, lifting constraints and potential construction interfaces.

By connecting 3D scanning with mechanical engineering, project teams can move from measurement to a coordinated equipment replacement strategy.

9. Why Engage Hamilton By Design?

Hamilton By Design provides 3D scanning and mechanical engineering services for industrial and mineral processing applications.

Our capabilities include:

  • Terrestrial 3D LiDAR scanning and point cloud registration.
  • Scan-to-CAD and reverse engineering.
  • SolidWorks and AutoCAD mechanical modelling.
  • Transfer chute and conveyor modification design.
  • Mechanical equipment replacement layouts.
  • General arrangement and fabrication drawings.
  • Point cloud and model coordination using Navisworks.
  • Engineering support for plant upgrades and shutdown modifications.

Our workflow integrates site measurement, modelling and mechanical design, reducing the need to treat these as disconnected activities.

We support projects across New South Wales, Queensland, Victoria, Western Australia and other Australian industrial and mining regions, subject to project requirements and site access.

Frequently Asked Questions

What is 3D scanning used for in mineral processing plants?

3D scanning is used to capture existing plant geometry for equipment replacement, chute and conveyor modifications, engineering modelling and shutdown planning. It helps engineers understand the spatial relationships between existing machinery, structures and services.

Can 3D LiDAR scanning be used to design replacement transfer chutes?

Yes. LiDAR scanning can capture the surrounding plant geometry and accessible chute interfaces. Engineers can use this information to develop replacement chute models, subject to additional mechanical design, material flow assessment and critical dimensional verification.

Can mineral processing equipment be scanned while the plant is operating?

In some circumstances, yes. Scanning may be possible from approved safe locations without stopping the entire plant. However, moving equipment, vibration, dust, restricted visibility and site safety requirements may affect data quality and access. Shutdown access may still be required for concealed or critical interfaces.

Does 3D scanning replace existing engineering drawings?

3D scanning provides a measured record of visible existing conditions and can be used to update or develop engineering models and drawings. It does not automatically establish design intent, hidden details, material specifications or structural capacity.

How can 3D scanning support shutdown planning?

3D scanning allows replacement equipment to be developed and spatially reviewed against existing plant geometry before shutdown works commence. This can help identify potential clashes, installation restrictions and dimensional uncertainties earlier in the project.

What information is needed before scanning a mineral processing plant?

Typical project information includes the equipment or plant area to be scanned, proposed modifications, required deliverables, site access arrangements, target tolerances and project schedule. Existing drawings and equipment specifications are also useful where available.

What CAD files can be produced from a mineral processing plant scan?

Depending on the scope, deliverables may include registered point clouds, SolidWorks models, STEP files, Parasolid files, AutoCAD drawings, general arrangement drawings and fabrication documentation.

Planning a Mineral Processing Plant Modification?

Whether your project involves replacing a worn transfer chute, upgrading a conveyor, modifying a pump installation or preparing for a planned shutdown, understanding the existing plant geometry is an important first step.

Hamilton By Design provides 3D LiDAR scanning, scan-to-CAD modelling and mechanical engineering services to support mineral processing plant modifications and equipment replacement.

Discuss your next mineral processing plant upgrade with Hamilton By Design.

Visit www.hamiltonbydesign.com.au to discuss project requirements, site scanning and engineering deliverables.

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3D LiDAR Scanning Narrabri Gas Project โ€“ Supporting Coal Seam Gas Infrastructure Development

3D LiDAR scanning Narrabri Gas Project illustration showing FARO laser scanner, coal seam gas processing infrastructure, point cloud modelling and mechanical engineering by Hamilton By Design.

3D Laser Scanning | Mechanical Engineering | Gas Infrastructure | Scan-to-CAD | Narrabri NSW

Supporting Coal Seam Gas Infrastructure Development in Narrabri, NSW

The Narrabri Gas Project, located in the Pilliga region of north-western New South Wales, represents a significant proposed development within Australia’s onshore natural gas industry.

Operated by Santos, the project involves the development of coal seam gas resources and associated infrastructure to support natural gas supply.

The planning, construction, operation and maintenance of gas infrastructure require accurate spatial information, coordinated engineering design and reliable equipment interfaces.

Blue 3D LiDAR scanner icon on a tripod with scanning waves

Hamilton By Design provides 3D LiDAR scanning, mechanical engineering, 3D modelling and scan-to-CAD services to support industrial infrastructure projects across regional New South Wales and Australia.

Our services can assist engineering contractors, equipment suppliers and infrastructure developers working on projects such as the Narrabri Gas Project.

By capturing existing site conditions and converting point cloud information into practical engineering models, we help reduce dimensional uncertainty, improve design coordination and minimise the risk of costly fabrication and installation errors.

Why 3D LiDAR Scanning Matters for Coal Seam Gas Infrastructure

Coal seam gas developments can involve geographically distributed infrastructure, including gas gathering networks, processing facilities, compression equipment, pipework, pumps, access platforms and associated mechanical systems.

As infrastructure develops, accurate information about equipment locations, pipework connections and available space becomes increasingly important.

Traditional site measurements may not capture the full complexity of an industrial installation, particularly where multiple contractors are responsible for different engineering packages.

3D LiDAR scanning provides a detailed digital representation of accessible infrastructure and surrounding conditions.

This information can be used to support:

  • Existing-condition surveys before engineering design
  • Pipework routing and mechanical equipment installation
  • Compressor and pump skid modifications
  • Structural and mechanical interface coordination
  • Equipment replacement and upgrade planning
  • Fabrication drawing development
  • Maintenance access and equipment clearance assessments
  • Construction planning and installation verification

For the Narrabri region, these capabilities can assist both new infrastructure development and future operational modifications.

1. 3D LiDAR Scanning for Gas Processing Facilities

Gas processing and treatment facilities can contain closely spaced equipment, pipework, valves, support structures and maintenance access areas.

Accurate measurement of these installations is essential when designing new equipment or modifying existing systems.

Hamilton By Design uses terrestrial 3D laser scanning to capture accessible industrial environments and produce registered point cloud datasets.

These datasets can provide engineers and contractors with a digital reference for equipment positions, elevations, clearances and surrounding infrastructure.

Potential applications include:

  • Gas treatment equipment layouts
  • Pipework and valve station surveys
  • Compressor station equipment arrangements
  • Mechanical equipment foundations and interfaces
  • Access platforms and maintenance walkways
  • Existing equipment replacement
  • Brownfield plant modification planning

Using point cloud information during design can help identify spatial conflicts before equipment reaches the construction site.

2. Scan-to-CAD for Gas Infrastructure Engineering

Collecting point cloud data is only the first stage of an effective engineering workflow.

The information must be converted into usable engineering geometry to support design decisions, fabrication and construction.

Hamilton By Design provides scan-to-CAD services using software including SolidWorks, AutoCAD, Autodesk ReCap and Navisworks.

Depending on project requirements, deliverables can include:

  • Registered 3D point clouds
  • 3D mechanical equipment models
  • Pipework routing models
  • General arrangement drawings
  • Equipment interface drawings
  • Fabrication and installation drawings
  • STEP and Parasolid files
  • Navisworks-compatible coordination models

This approach allows engineers to develop modifications around actual site geometry rather than relying entirely on historical drawings.

For coal seam gas infrastructure, scan-to-CAD can be particularly valuable when connecting new mechanical systems to existing equipment.

3. Pipework Routing and Mechanical Interface Verification

Pipework installation can present significant challenges when connection points, equipment positions and available clearances are not accurately established.

Small dimensional discrepancies can create substantial installation problems, particularly where prefabricated pipe spools must connect to fixed equipment.

Hamilton By Design can assist with 3D modelling and mechanical design to assess proposed pipework routes against captured site conditions.

Applications may include:

  • Gas gathering and process pipework interfaces
  • Compressor suction and discharge pipework
  • Pump and utility pipework
  • Pipe support arrangements
  • Valve access and maintenance clearances
  • Pipe spool interface verification
  • Mechanical equipment connection points

A coordinated 3D model can help establish whether proposed pipework fits within the available space before fabrication begins.

Where required, additional engineering analysis can be undertaken to assess mechanical loads, supports and equipment interfaces.

Pressure containment design, hazardous-area requirements and statutory approvals must be addressed by appropriately qualified specialists.

4. Mechanical Engineering for Compressor and Pump Installations

Coal seam gas infrastructure may require mechanical equipment such as compressors, pumps, filtration systems and associated support arrangements.

Installing or modifying these systems requires careful consideration of equipment geometry, maintenance access and mechanical interfaces.

Hamilton By Design provides mechanical design and drafting services for industrial equipment installations.

Potential services include:

  • Compressor and pump skid layouts
  • Equipment support frames
  • Baseplate and mounting arrangements
  • Mechanical equipment guarding
  • Maintenance access provisions
  • Equipment replacement studies
  • Mechanical component reverse engineering
  • General arrangement and fabrication drawings

Our mechanical engineering approach combines site measurement, 3D modelling and practical fabrication considerations.

The objective is to develop solutions that can be manufactured, transported, installed and maintained with reduced uncertainty.

5. Reducing Construction and Installation Risk

One of the greatest challenges in industrial construction is discovering dimensional conflicts after equipment has already been fabricated.

Incorrect assumptions about existing infrastructure can lead to:

  • Pipe spools requiring modification
  • Equipment mounting holes failing to align
  • Insufficient maintenance access
  • Interference between new and existing services
  • Additional site welding or fabrication
  • Construction delays and rework
  • Increased project costs

3D LiDAR scanning can reduce these risks by providing a more complete record of accessible existing conditions.

For infrastructure developments around Narrabri, early scanning and model coordination can assist engineering teams in identifying potential conflicts before fabrication or installation.

The objective is straightforward: measure the existing conditions, model the proposed installation and verify the fit before construction.

6. Digital Engineering and Point Cloud Coordination

Large infrastructure developments often involve several engineering disciplines and contractors working from different design information.

Maintaining consistency between these information sources is important for effective project delivery.

Hamilton By Design can support digital engineering workflows through registered point clouds, 3D mechanical models and coordinated drawing packages.

These datasets can be incorporated into broader engineering and construction models to assist with:

  • Multidisciplinary design reviews
  • Mechanical equipment coordination
  • Construction sequencing
  • Spatial clash identification
  • Maintenance planning
  • Asset modification studies
  • Digital asset documentation

Point cloud information also provides a valuable baseline for future engineering work.

As infrastructure changes, updated surveys can be compared with previous datasets to support ongoing asset management.

7. Supporting Brownfield Modifications and Future Maintenance

Although new infrastructure development receives significant attention, long-term asset performance also depends on maintenance, equipment replacement and plant upgrades.

Industrial facilities commonly undergo modifications throughout their operating lives.

Equipment may be replaced, pipework altered, access platforms modified or new mechanical systems introduced.

These activities benefit from accurate records of existing conditions.

Hamilton By Design can assist maintenance and engineering teams by capturing accessible equipment geometry and developing models for proposed modifications.

This is particularly useful when historical drawings are incomplete, outdated or inconsistent with the installed equipment.

By combining 3D scanning with mechanical engineering, we help bridge the gap between site conditions and practical design deliverables.

8. Supporting Engineering Contractors Across the Narrabri Region

Hamilton By Design provides project-based engineering and 3D scanning services across New South Wales, including regional and remote industrial locations.

For the Narrabri Gas Project and surrounding infrastructure developments, our services may be relevant to:

  • Engineering, procurement and construction contractors
  • Mechanical installation contractors
  • Gas infrastructure developers
  • Pipework fabrication companies
  • Compressor and pump equipment suppliers
  • Industrial maintenance providers
  • Mechanical engineering consultancies
  • Asset owners and operators

Our involvement can range from a targeted site scanning assignment to a complete scan-to-CAD and mechanical design package.

We can also work alongside existing engineering teams to provide supplementary modelling, drafting and dimensional verification support.

9. Our 3D Scanning and Engineering Workflow

Hamilton By Design follows a practical workflow that connects site measurement with engineering deliverables.

Stage 1 โ€“ Define the Scope

Establish the equipment, structures or infrastructure requiring measurement, including the intended engineering use of the data.

Stage 2 โ€“ Capture Existing Conditions

Undertake 3D LiDAR scanning of accessible infrastructure using suitable survey positions and site controls.

Stage 3 โ€“ Register and Process the Point Cloud

Combine scan positions into a coordinated dataset and review coverage, registration quality and relevant dimensional limitations.

Stage 4 โ€“ Develop the 3D Engineering Model

Convert relevant point cloud information into mechanical equipment models, pipework geometry or general arrangement models.

Stage 5 โ€“ Review Proposed Modifications

Assess equipment positions, connection interfaces, access clearances and potential spatial conflicts.

Stage 6 โ€“ Prepare Engineering Deliverables

Produce agreed 3D models, drawings and coordination files for design review, fabrication planning or construction.

This integrated approach supports more informed engineering decisions and reduces dependence on assumptions about existing infrastructure.

10. Why Choose Hamilton By Design?

Hamilton By Design combines practical mechanical engineering experience with 3D laser scanning and digital modelling capabilities.

Our services are particularly suited to industrial environments where accurate dimensional information is essential for equipment modification and installation.

Our capabilities include:

  • FARO terrestrial 3D laser scanning
  • Point cloud registration and processing
  • SolidWorks mechanical modelling
  • AutoCAD engineering drafting
  • Scan-to-CAD and reverse engineering
  • Mechanical equipment and skid design
  • Pipework routing and interface modelling
  • Fabrication and general arrangement drawings
  • Navisworks model coordination
  • Mechanical engineering support for industrial upgrades

By integrating scanning and mechanical design, we provide a practical connection between physical infrastructure and engineering documentation.

Frequently Asked Questions

Can 3D LiDAR scanning support coal seam gas infrastructure development?

Yes. 3D LiDAR scanning can capture existing equipment, structures and accessible pipework to support engineering design, installation planning and dimensional verification. It is particularly useful where new equipment must connect to existing infrastructure.

Can Hamilton By Design scan compressor stations and gas processing facilities?

Hamilton By Design can undertake 3D scanning of suitable industrial infrastructure, subject to site access, safety requirements and equipment suitability. Hazardous-area classification and operating conditions must be assessed before scanning.

Can point clouds be converted into SolidWorks models?

Yes. Hamilton By Design can use registered point cloud information to develop SolidWorks models of mechanical equipment, supports, pipework and other relevant infrastructure.

Can 3D scanning help reduce pipework installation problems?

Yes. Accurate scanning can help establish connection positions, available clearances and equipment interfaces before pipe spools are fabricated. This can reduce dimensional uncertainty and the risk of installation rework.

Does Hamilton By Design provide mechanical engineering services as well as scanning?

Yes. Services include mechanical equipment design, 3D modelling, reverse engineering, general arrangement drawings and fabrication documentation.

Can Hamilton By Design work with engineering contractors in Narrabri?

Yes. Hamilton By Design provides project-based engineering and scanning services throughout regional New South Wales, subject to scope, scheduling and site requirements.

What files can be supplied following a 3D scanning project?

Depending on project requirements, deliverables may include E57, RCP and LAS point cloud files, SolidWorks models, STEP files, Parasolid files, DXF drawings and PDF engineering documentation.

Is Hamilton By Design involved directly in the Narrabri Gas Project?

This page describes services potentially relevant to the Narrabri Gas Project and similar gas infrastructure developments. It does not represent a claim of an existing contract or project appointment with Santos.

3D LiDAR Scanning and Mechanical Engineering โ€“ Narrabri NSW

Accurate existing-condition information can make a significant difference to the successful delivery of mechanical equipment installations and infrastructure modifications.

For engineering contractors and infrastructure developers involved in coal seam gas facilities around Narrabri, Hamilton By Design offers a combination of 3D LiDAR scanning, scan-to-CAD and mechanical engineering services.

Whether the requirement involves a compressor skid, pipework interface, equipment replacement or a wider plant survey, our approach focuses on providing reliable geometry and practical engineering deliverables.

Reduce installation uncertainty. Improve engineering coordination. Verify equipment fit before fabrication.

Contact Hamilton By Design

Discuss your 3D scanning, mechanical engineering or infrastructure modelling requirements.

Website: https://www.hamiltonbydesign.com.au/

Service area: Narrabri, Pilliga, north-western NSW and regional Australia.

Hamilton By Design is an independent engineering services provider. References to the Narrabri Gas Project and Santos are for industry and location context only and do not imply an existing commercial relationship, endorsement or project appointment.

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3D LiDAR Scanning Peak Mine โ€“ Supporting Gold and Base Metals Processing Plant Upgrades

Conceptual illustration of 3D LiDAR scanning for Peak Mine plant upgrades, showing point cloud capture, CAD modelling, chute clearance checks and installation planning.
Blue 3D LiDAR scanner icon on a tripod with scanning waves

Planning a chute replacement, pipework modification or equipment upgrade starts with understanding the plant that is already there. Hamilton By Design offers 3D LiDAR scanning for projects at Peak Mine and across the Cobar region, helping engineering and maintenance teams capture existing conditions before design and fabrication begin.

Our workflow connects site measurements with practical engineering deliverables:

Scan โ†’ Model โ†’ Engineer โ†’ Upgrade

Supporting Processing Plant Projects in the Cobar Region

Aurelia Metalsโ€™ Peak operation near Cobar includes underground mining areas and a gold and base metals processing plant handling lead-zinc-gold and copper-gold ores.

For modifications within an established processing plant, the challenge is often fitting new equipment around existing infrastructure. Older drawings may not reflect previous alterations, while congested areas can make manual measurements difficult.

3D LiDAR scanning captures visible plant geometry as a point cloud, providing a spatial reference for planning modifications, checking clearances and developing engineering models.

Hamilton By Design can support proposed Peak Mine projects with scanning, scan-to-CAD modelling, mechanical design and fabrication documentation.

Capture Existing Conditions Before Design

A registered point cloud allows designers to review the relationship between equipment, supporting steelwork, pipework and access routes.

Depending on the project scope and site access, scanning can capture:

  • Conveyors, transfer points and chute arrangements.
  • Accessible bins, hoppers and equipment exteriors.
  • Pipework, pump installations and service corridors.
  • Platforms, walkways, stairs and surrounding steelwork.
  • Equipment foundations and visible connection locations.
  • Available space for installation and maintenance access.

This information helps establish the constraints that influence a replacement component or plant modification.

Chute Replacement and Conveyor Modifications

A replacement chute needs to suit both the material handling duty and the available installation space.

Scanning can help establish the relationship between conveyor discharge points, receiving equipment, support steelwork and surrounding services. These measurements provide a basis for developing chute geometry and reviewing how the proposed assembly will be installed.

Hamilton By Design can assist with:

  • Existing chute and transfer point modelling.
  • Replacement chute layouts.
  • Flange and interface positioning.
  • Liner arrangements and maintenance access.
  • General arrangement and fabrication drawings.
  • Installation clearance reviews.

Material flow performance, wear protection and supporting loads require engineering assessment alongside the captured geometry.

Pipework, Pumps and Equipment Fit-Up

Pipe routes and equipment installations often pass through areas with limited clearance. A point cloud helps designers assess proposed arrangements against the surrounding plant before components are fabricated.

Typical applications include pump skid replacements, pipe spool layouts, service rerouting, equipment relocations and maintenance access improvements.

Critical interfacesโ€”such as flange faces, bolt patterns and equipment connection pointsโ€”can require supplementary measurements or closer inspection. We identify these requirements when defining the scanning and design scope.

From Point Clouds to Engineering Models and Drawings

The most useful deliverable depends on what the project team needs to decide or build.

DeliverableProject application
Registered point cloudReviewing existing plant conditions
3D CAD modelDeveloping equipment layouts and modifications
Combined point cloud and design reviewChecking clearances and potential clashes
General arrangement drawingsCommunicating position, dimensions and interfaces
Fabrication drawingsDocumenting approved components for manufacture
Installation viewsSupporting assembly and shutdown planning

Deliverable formats can include E57, RCP, STEP, DXF and PDF, as agreed for the project.

Plan Fabrication and Shutdown Work Earlier

Discovering an interference during installation can lead to site modifications, additional labour and delays.

By comparing proposed designs with captured site conditions, project teams can identify potential problems earlier and make better-informed decisions about fabrication, transport, lifting and assembly.

Scanning also helps teams review areas remotely, reducing the need for repeat measurement visits where the captured coverage is sufficient.

Site scanning is planned around inductions, permits, operating conditions and access restrictions. Equipment movement, obstructions and inaccessible surfaces affect what can be captured, so coverage and measurement requirements are agreed before mobilisation.

Discuss 3D LiDAR Scanning for Your Peak Mine Project

If you are planning a processing plant modification at Peak Mine or elsewhere in the Cobar region, Hamilton By Design can help establish the existing geometry and develop the models and drawings needed to progress the work.

Send through available drawings, photographs and a brief description of the proposed modification. We can define the scanning area, identify critical interfaces and prepare a scope suited to your project.

Contact Hamilton By Design to discuss 3D LiDAR scanning, mechanical design and scan-to-CAD support for your next plant upgrade.

Hamilton By Design is an independent engineering service provider. References to Peak Mine and Aurelia Metals identify the location and project context and do not imply an existing engagement or endorsement.

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3D LiDAR Scanning Northparkes โ€“ Supporting Copper and Gold Processing Plant Upgrades

Illustration of 3D LiDAR scanning for Northparkes plant upgrades, showing point-cloud capture, CAD modelling, connection checks and shutdown planning.
Blue 3D LiDAR scanner icon on a tripod with scanning waves

Plant upgrades start with understanding what is already on site. When a replacement chute, pipe spool, pump skid or access platform must fit into an existing processing plant, incomplete drawings can leave critical dimensions uncertain.

Hamilton By Design offers 3D LiDAR scanning for projects at Northparkes and across the Parkes region, helping engineering teams capture existing conditions before design, fabrication and installation.

By combining laser scanning with mechanical engineering, 3D modelling and drafting, we can turn site measurements into practical information for plant modifications and shutdown planning.

Supporting Copper and Gold Processing Infrastructure

Northparkes is a copper-gold mining operation located approximately 27 kilometres north-west of Parkes in Central West NSW. Its onsite processing plant produces copper-gold-silver concentrate.

Modifications in this type of operating plant often involve working around existing equipment, pipework, support steel and maintenance access. The challenge is understanding how the proposed work will connect to the surrounding infrastructure.

A replacement component may need to:

  • Match existing flange positions and connection points.
  • Fit between conveyors, equipment and support steel.
  • Preserve access for inspection and maintenance.
  • Allow space for lifting, removal and installation.
  • Be installed within a planned shutdown window.

3D LiDAR scanning helps establish these constraints before the design progresses.

For broader regional coverage, see our Engineering-Grade 3D LiDAR Scanning in Parkes NSW services.

Capture Existing Conditions Before Design Begins

Existing plant drawings may not reflect years of repairs, equipment replacements and site modifications. Manual measurements can also miss surrounding obstructions or important offsets.

A registered point cloud provides a measurable three-dimensional record of the surfaces captured during scanning. Engineers and designers can use this information to check equipment locations, connection geometry and available space.

Depending on access and the project scope, scanning can capture:

  • Conveyors, transfer points, chutes and hoppers.
  • Crushers, screens and surrounding equipment.
  • Pumps, tanks, pipework and service routes.
  • Structural steel and equipment supports.
  • Platforms, stairs, ladders and handrails.
  • Equipment bases, floor levels and installation areas.

The scan scope should focus on the interfaces that determine whether the new component will fit. Critical dimensions and obscured connections may require additional measurement or verification.

Chute and Conveyor Upgrade Planning

Chute replacements depend on more than the dimensions of the chute itself. The design must account for the discharge position, receiving conveyor, support arrangement, surrounding steelwork and maintenance clearances.

For a chute or conveyor modification, Hamilton By Design can use scan data to help establish the existing layout and develop a model of the proposed arrangement.

This supports checks for:

  • Alignment between new and existing equipment.
  • Clashes with steelwork, pipework and platforms.
  • Liner replacement and inspection access.
  • Available space for guards and maintenance.
  • Installation and removal constraints.

Capturing the surrounding plant helps designers assess how the modification will work within the existing installation.

Pipework, Pumps and Equipment Fit-Up

Pipework modifications can become difficult when existing flange positions, elevations or support locations are uncertain.

3D LiDAR scanning can help establish the spatial arrangement around pump stations, pipe racks and equipment connections. Scan-to-CAD modelling can then support proposed pipe routes, pump skid layouts and equipment positioning.

Where fabrication depends on precise connection details, we establish the required accuracy and verification approach before work begins. Some interfaces may need closer scanning, direct measurement or inspection during a shutdown.

From Point Cloud to Engineering Deliverables

Hamilton By Design can develop the captured information into deliverables suited to the project, including:

  • Registered point clouds.
  • Existing-condition 3D CAD models.
  • General arrangement drawings.
  • Proposed equipment and pipework layouts.
  • Clash reviews and fit-up assessments.
  • Fabrication drawings within the agreed design scope.

Point clouds can be supplied in formats such as E57 or RCP, with CAD models and drawings prepared to suit the clientโ€™s software and documentation requirements.

Our 3D Scanning for Central West NSW Gold and Copper Processing Plants post explains how this workflow supports regional processing facilities.

Better Information for Shutdown Planning

Reliable site information allows more engineering and fabrication work to be completed before a shutdown starts.

A scan-based model can help teams identify installation constraints, review component clearances and coordinate proposed work around existing assets. It can also reduce the need for repeated site visits to collect missing dimensions.

These benefits depend on capturing the required areas and checking critical interfaces early.

Discuss Your Northparkes Scanning Requirements

Planning a chute replacement, conveyor modification, pipework upgrade or equipment installation?

Hamilton By Design can assist with 3D LiDAR scanning Northparkes, scan-to-CAD modelling, mechanical design and fabrication documentation.

Provide the proposed work area, available drawings, required deliverables and shutdown timing so we can establish a suitable scanning and engineering scope.

Frequently Asked Questions

Can scanning be undertaken while the plant is operating?
Some areas can be scanned during operation, subject to site approval, safe access and visibility. Restricted areas or obscured interfaces may require shutdown access.

Can the point cloud be converted into SolidWorks or AutoCAD deliverables?
Yes. Selected plant geometry can be developed into CAD models and drawings according to the agreed scope.

Can scanning confirm whether replacement equipment will fit?
Scan data can support fit-up checks against captured existing geometry. Critical connections, tolerances and areas hidden from the scanner require suitable verification.

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