Category: Engineering Services

Engineering services cover professional mechanical and structural engineering support delivered across industrial, infrastructure, mining, and construction projects. This category explains how engineering services support project delivery through practical design, analysis, verification, and coordinated documentation.

Content in this category focuses on real-world engineering workflows, including engineering consulting, digital engineering, scan-based design, and fabrication-ready documentation to reduce risk and deliver buildable outcomes.

Australian Mining

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3D Scanning Engineering in Whyalla

3D Scanning in Whyalla

Whyalla is one of South Australia’s most engineering-driven regional cities. Built around steelmaking, port infrastructure, and heavy industry, it is a place where engineering is practical, site-focused, and shaped by decades of brownfield assets, modifications, and operational realities.

For engineers working in Whyalla, accuracy matters. Many assets have been upgraded, repaired, or adapted multiple times over their life, often with incomplete or outdated drawings. This is where engineering-led 3D LiDAR scanning and digital modelling become essential tools — not just nice-to-have technology.

Hamilton By Design supports Whyalla’s industrial, mining, port, and infrastructure sectors with 3D laser scanning, mechanical engineering, 3D modelling, FEA, and drafting, delivering data and designs that work in the real world.

Engineering Challenges Unique to Whyalla

Engineering in Whyalla is rarely greenfield. Most projects involve:

  • Existing steel structures and mechanical plant
  • Live operating environments
  • Marine corrosion and harsh conditions
  • Tight shutdown windows
  • Limited tolerance for rework

Successful projects depend on accurate as-built information, practical engineering judgement, and designs that can be fabricated and installed locally.

Hamilton By Design brings these elements together in a single workflow.

3D Laser Scanning for Whyalla Projects

High-accuracy 3D LiDAR laser scanning forms the foundation of our work in Whyalla.

Using engineering-grade scanners, we capture true as-built conditions of:

  • Steelworks and heavy industrial plant
  • Conveyors, chutes, and mechanical equipment
  • Port structures, wharves, and ship-loader interfaces
  • Buildings, platforms, and access structures

Unlike traditional surveys, 3D scanning records real geometry, including misalignment, deflection, corrosion loss, and historic modifications.

This data is used to:

  • Eliminate site rework
  • Reduce shutdown risk
  • Validate fit-ups before fabrication
  • Support safe and efficient upgrades

Learn more about our approach to
3D Laser Scanning

3D Modelling Built from Real As-Built Data

Once scanning is complete, the point cloud becomes the basis for accurate 3D CAD models.

Hamilton By Design produces SolidWorks-based models that reflect what is actually on site — not what old drawings suggest should be there.

Our 3D modelling services support:

  • Brownfield mechanical upgrades
  • Structural modifications
  • Clash detection and spatial checks
  • Fabrication-ready designs
  • Asset documentation and digital twins

For Whyalla projects, this approach significantly reduces risk, especially where legacy assets and tight clearances are involved.

Explore our modelling capability here:
3D CAD Modelling

FEA for Heavy Industry and Steel Assets

Whyalla engineering often involves ageing assets that must continue operating safely under modern standards. This is where Finite Element Analysis (FEA) plays a critical role.

Hamilton By Design uses FEA to assess:

  • Structural capacity of existing steelwork
  • Fatigue and stress concentrations
  • Load changes from modifications or upgrades
  • Deflection, buckling, and thermal effects

FEA allows informed decisions about:

  • Strengthening versus replacement
  • Extending asset life
  • Verifying compliance with current requirements

All analysis is grounded in real as-built geometry, improving confidence in results and recommendations.

Learn more about our analysis services:
FEA Capabilities

Engineering Drafting That Supports Construction

Clear, accurate documentation is critical for fabrication and installation in Whyalla’s industrial environment.

Hamilton By Design delivers engineering-ready drafting, including:

  • General arrangement drawings
  • Fabrication and workshop drawings
  • Installation and modification layouts
  • As-built documentation

Drafting is produced directly from scanned data and validated 3D models, ensuring drawings align with site reality.

View our drafting services here:
Drafting Services

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Why Hamilton By Design in Whyalla?

What sets Hamilton By Design apart is engineer-led scanning and modelling. We don’t treat scanning as a standalone survey — it is integrated directly into engineering, analysis, and drafting workflows.

For Whyalla clients, this means:

  • Fewer assumptions
  • Less rework
  • Better shutdown outcomes
  • Designs that fit and function first time

From steelworks and port infrastructure to industrial plant and buildings, Hamilton By Design supports Whyalla projects with practical, accurate, and construction-focused digital engineering.

If you’re planning an upgrade, modification, or assessment in Whyalla, we’re ready to help — starting with the right data and carrying it through to fabrication-ready outcomes.

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3D Scanning Engineering in Geraldton

3D Scanning Engineering in Geraldton

Delivering Accuracy, Efficiency & Engineering Certainty for WA’s Mid-West Industries

Geraldton is one of Western Australia’s most strategically important regional centres — a city where port operations, grain and mineral export infrastructure, heavy-industry fabrication, fishing, renewables, and large-scale construction all intersect. With its combination of coastal exposure, industrial logistics and expanding regional infrastructure, Geraldton demands a high level of engineering precision.

Hamilton By Design supports Geraldton businesses and project teams with an integrated workflow of 3D LiDAR laser scanning, 3D CAD modelling, mechanical & structural engineering, and fabrication-ready drafting. For brownfield upgrades, shutdowns, port expansions, industrial maintenance or new plant installations, our engineer-led scanning and modelling process removes guesswork and delivers millimetre-accurate confidence.

Why Geraldton Is Unique — and Why Precision Matters Here

Geraldton’s industrial environment brings a mix of coastal, agricultural, mining-supply and port-driven challenges:

  • A major deep-water port exporting grain, mineral sands, iron ore and project cargo.
  • Salt, wind and marine exposure, creating elevated corrosion risk and structural degradation over time.
  • Rapid industrial expansion, including renewables, hydrogen developments and logistics infrastructure.
  • Heavy agricultural processing and storage facilities requiring accurate as-built documentation.
  • Fabrication workshops and marine-repair industries that depend on precise measurements for fit-ups and installations.

This combination makes high-accuracy digital engineering essential for safe planning, fabrication, installation and long-term maintenance.

3D LiDAR Laser Scanning — The Foundation of Reliable Engineering in Geraldton

Hamilton By Design uses engineering-grade LiDAR scanning to capture highly accurate as-built conditions for industrial assets, port infrastructure, conveyor systems, structural steel, storage facilities, platforms, marine installations and complex brownfield environments.

Our scans deliver:

  • Millimetre-accurate digital geometry
  • Complete capture of steelwork, conveyors, chutes, tanks, pipework and machinery layouts
  • Safer data collection with minimal site intrusion
  • Faster planning for shutdowns, retrofits and upgrades
  • Confidence that fabrication will fit the first time

Learn more about our scanning services here:
3D Laser Scanning

For Geraldton’s industrial clients, accurate scanning reduces rework, speeds up fabrication, and provides a digital asset model that supports efficient maintenance.

3D CAD Modelling — Turning Reality Into Reliable Engineering Data

Once scanned, your site is modelled into intelligent, workable 3D CAD assemblies. This provides a digital foundation for engineering, fabrication and installation.

Our modelling services include:

  • Mechanical & structural 3D assemblies
  • Conveyor, chute, tank, pump, and pipeline models
  • General arrangement (GA) drawings
  • Fabrication drawings, isometrics and BOMs
  • Clash detection & layout optimisation
  • Brownfield upgrade planning

Geraldton industries — from port operations to fabrication yards — benefit significantly from models that depict true as-built conditions, not assumptions.

Explore our modelling capabilities here:
3D CAD Modelling

Engineering & FEA — Built for Coastal, Industrial & High-Load Environments

Geraldton’s industrial landscape involves high wind loads, marine influence, heavy equipment and load-bearing structures. Hamilton By Design provides engineering services tailored to these realities.

Our engineering support includes:

  • Mechanical design & optimisation
  • Structural assessments & remediation design
  • Conveyor, chute & materials-handling engineering
  • Equipment layout & access improvements
  • Pressure vessel & tank evaluations
  • FEA stress, fatigue, modal & thermal assessments

See our FEA capabilities here:
FEA Capabilities

Drafting Services — Clear, Build-Ready Documentation

Fabrication-ready documentation ensures your project can move from design to manufacture seamlessly.

Our drafting services include:

  • Detailed workshop drawings
  • Isometric piping & mechanical drawings
  • Structural detailing
  • Marked-up modification drawings
  • As-built drawing creation and revision

Explore drafting services here:
Drafting Services

With Geraldton’s strong fabrication and engineering-support sector, having accurate, clean and consistent drawings is critical for productivity and installation success.

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How Geraldton Projects Benefit From Hamilton By Design

Whether you’re upgrading port conveyors, modifying grain-handling infrastructure, refurbishing marine-exposed structures, or installing new process equipment, our end-to-end workflow provides:

  • One source of truth from scan → model → engineering → drafting
  • Reduced shutdown time
  • Minimal rework due to clash-free, accurate designs
  • Improved safety with less manual measurement in hazardous areas
  • Faster fabrication through precise digital inputs

From Beresford to Narngulu to the Geraldton Port precinct, our engineering team supports projects of all scales with industry-leading accuracy and speed.

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3D Scanning Engineering Simplified in Pilbara

3D Scanning Engineering Simplified in Pilbara

The Pilbara is one of the most iconic industrial landscapes in the world — a region defined by massive iron ore operations, rail networks, export ports, processing hubs, remote infrastructure, and some of the toughest working conditions in Australia. With extreme heat, red-dust environments, heavy-duty machinery and 24-hour production schedules, engineering in the Pilbara demands precision, reliability and speed.

Hamilton By Design supports Pilbara projects with an end-to-end workflow that integrates 3D LiDAR laser scanning, 3D CAD modelling, engineering assessments, FEA analysis, and fabrication-ready drafting — all engineered to remove guesswork and simplify brownfield and greenfield upgrades in high-risk, high-value industrial environments.

Whether you work across Port Hedland, Karratha, Newman, Tom Price, Dampier, Paraburdoo, or remote mine-site operations, our engineering-led scanning workflow delivers the clarity you need to design, install and maintain plant assets with confidence.

Why the Pilbara Is Unique for Engineering Projects

The Pilbara stands apart from nearly every other region in the country. Its uniqueness comes from:

1. Mega-scale iron ore operations

With some of the world’s largest open-cut mines and export volumes, the Pilbara’s infrastructure is constantly expanding — conveyors, stackers, reclaimers, crushers, screening plants, workshops, fuel systems, and ore-handling upgrades all require high-accuracy as-builts for planning and design.

2. Remote location and logistics constraints

Downtime is expensive and mobilisations are even more so. Every hour counts. Designs need to be right the first time — which is where digital capture and modelling become essential.

3. Harsh environmental conditions

Extreme temperatures, abrasive dust, corrosion, wind loads and environmental regulations make compliance, materials selection, and structural design more complex.

4. Brownfield complexity

Most Pilbara sites have decades of modifications layered over the original design. This means undocumented interferences, alignment issues, legacy steelwork, variable foundations and inconsistent documentation that require precise digital capture.

5. High-risk, high-value assets

Bulk-handling machines, load-out systems, transfer towers, and ore-processing plant modules rely on millimetre-accurate measurement for safe and compliant upgrades.

These factors make 3D laser scanning + engineering modelling the most reliable way to plan and execute upgrades across Pilbara operations.

High-Accuracy 3D LiDAR Scanning for Mining & Processing

Hamilton By Design captures full site geometry using engineering-grade LiDAR scanners to deliver millimetre-accurate as-built data.

Our scanning is ideal for:

  • conveyors, transfer towers & trestles
  • stackers, reclaimers, crushers & screening plants
  • train load-out facilities
  • pipe racks, pump systems & mechanical services
  • structural platforms, handrails & walkways
  • workshop fit-outs and maintenance bays
  • port and marine bulk-handling infrastructure

Explore our service:
3D Laser Scanning

The resulting point cloud forms a digital twin of your facility — enabling precise design checks, measuring, clash detection and upgrade planning without repeated site visits.

Turning Scans Into Engineering-Ready Models

Once captured, your point cloud is converted into clean, accurate 3D CAD models suitable for mechanical, structural and fabrication workflows.

Learn more:
3D CAD Modelling

Our models support:

  • brownfield plant upgrades
  • conveyor realignment or replacement
  • new steelwork tie-ins
  • equipment skid design & integration
  • pump, piping & mechanical layouts
  • layout optimisation & access compliance

This level of detail dramatically reduces installation risk and fabrication rework — critical in remote regions like the Pilbara.

Engineering & FEA for Heavy Industry

The Pilbara’s large-scale machinery and structures require robust engineering verification. Hamilton By Design provides mechanical and structural assessments backed by advanced simulation.

View capabilities:
FEA Capabilities

Our engineering services include:

  • linear static stress checks
  • fatigue assessment
  • buckling & stability analysis
  • thermal, vibration and modal analysis
  • pressure vessel & structural load evaluation
  • mechanical failure diagnostics

From bucket-wheel components to crusher supports, conveyor gantries and mobile equipment frames — we ensure your assets meet compliance and performance requirements.

Fabrication-Ready Drafting for Pilbara Projects

Clear drawings reduce installation errors, accelerate shutdown work, and streamline fabrication.

Explore drafting services:
Drafting

We deliver:

  • GA drawings
  • detailed fabrication drawings
  • weld maps & BOMs
  • workshop documentation
  • isometric piping & ducting drawings
  • tender & construction documentation

Our drafting aligns with your fabricator’s preferences, ensuring clean workflow from modelling to installation.

Why Pilbara Projects Choose Hamilton By Design

Hamilton By Design offers a fully integrated engineering workflow:

  1. 3D LiDAR Scan – capture the real-world geometry
  2. Point-Cloud Processing – aligned, registered and clean
  3. Engineering 3D Models – accurate and clash-checked
  4. Engineering Analysis – FEA, structural checks, mechanical assessment
  5. Fabrication Drafting – ready for workshop, procurement or installation
  6. Ongoing Support – modifications, design updates, QA records

This leads to:

  • fewer shutdown delays
  • reduced on-site measuring
  • safer brownfield engineering
  • faster design cycles
  • less fabrication error
  • significant cost savings on remote-site mobilisation
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Supporting Pilbara Iron Ore, Energy, Infrastructure & Export Projects

Hamilton By Design supports work across:

  • Rio Tinto, BHP, FMG & Roy Hill operations
  • processing plants & ore-handling facilities
  • rail infrastructure and load-out systems
  • marine and port bulk-handling terminals
  • camp facilities, utilities & remote plants
  • structural and mechanical maintenance upgrades

From Newman to Port Hedland, Dampier, Karratha, Christmas Creek, Tom Price and beyond — our engineering-led scanning capability simplifies complex projects in one of Australia’s most demanding industrial environments.

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3D Scanning Engineering Simplified in Kalgoorlie–Boulder

3D Scanning Engineering Simplified in Kalgoorlie–Boulder

Kalgoorlie–Boulder is unlike any other city in Australia. Built on one of the richest goldfields on Earth, it remains a powerhouse of heavy industry, large-scale mining, metallurgical processing, mechanical maintenance and fabrication. With vast open-cut mines, underground networks, processing plants, workshops, rail infrastructure and expanding industrial precincts, the region demands precision, resilience and engineering that can stand up to harsh environmental conditions.

Hamilton By Design supports these exact needs with 3D LiDAR laser scanning, advanced engineering services, accurate 3D CAD modelling, and fabrication-ready drafting. For brownfield upgrades, shutdown planning, structural assessment or new installations, we simplify engineering by delivering millimetre-accurate digital data and industry-grade design documentation.

Why Kalgoorlie–Boulder Is Unique for Engineering Projects

Kalgoorlie–Boulder is shaped by extreme conditions and complex industrial systems. Its uniqueness comes from:

1. One of the world’s largest open-cut mines

The Super Pit and surrounding operations involve large-scale mechanical systems, crushers, conveyors, structural platforms, heavy mobile equipment and intricate processing facilities. These environments change frequently as operations evolve, making as-built accuracy critical.

2. Harsh, abrasive and high-wear environments

Dust, vibration, heat and heavy loading accelerate wear on structural steel, machinery and plant systems. Engineering assessments and redesigns must factor in high fatigue cycles and abrasive service.

3. A dense concentration of fabrication & maintenance workshops

Kalgoorlie–Boulder supports workshops specialising in mill relining, crusher repairs, structural fabrication, heavy-haul equipment maintenance and mining components. These businesses rely on accurate geometry for reverse-engineering and fit-out of parts.

4. Constant brownfield upgrades

Processing plants, conveyors, crushers, pump stations and underground infrastructure undergo frequent modifications—making 3D scanning and digital twins essential for reducing shutdown time and project risk.

5. Remote-region reliability demands

Any mistake in fabrication or installation results in delays, lost production and major cost impacts. That’s why engineering certainty is paramount.

How Hamilton By Design Supports Kalgoorlie–Boulder Industries

We bring an engineer-led, accuracy-driven approach to projects across gold processing plants, mining workshops, underground facilities, industrial yards and remote infrastructure.

High-Accuracy 3D LiDAR Laser Scanning

Our first step is capturing your site or equipment with millimetre-level precision using 3D laser scanning. This allows your team to design, fabricate and install with full confidence. Laser scanning is perfect for crushers, platforms, conveyor systems, tanks, mechanical rooms, structural steel and plant upgrades.

Learn more here:
3D Laser Scanning

Benefits for Kalgoorlie–Boulder include:

  • Reduced downtime during shutdowns
  • No need for repeat site visits
  • Accurate tie-in points for brownfield modifications
  • Clear visibility of alignment issues, deflections and wear
  • Safe data capture in challenging environments

Intelligent 3D CAD Modelling for Mining & Industrial Assets

Once scanned, we convert the point cloud into accurate 3D CAD models suitable for engineering analysis, fabrication and layout planning.

Learn more here:
3D CAD Modelling

This enables:

  • Clash detection before fabrication
  • Reverse-engineering of components
  • Visualisation of complex plant areas
  • Better coordination between engineers, fabricators & installers

Perfect for rebuilds, relocations, shutdown works and equipment optimisation.

Engineering & FEA for Mining-Grade Demands

Kalgoorlie–Boulder’s high-load and high-fatigue environments require engineering that goes beyond standard design. Hamilton By Design provides mechanical and structural assessment, optimisation, and FEA-based verification.

Learn more here:
FEA Capabilities

Our analysis supports:

  • Structural steelwork validation
  • Chute, tank and vessel assessments
  • Conveyor and machinery load cases
  • Fatigue and vibration studies
  • Repair strategy development

This ensures your equipment remains safe, compliant and production-ready.

Fabrication-Ready Drafting for Workshops & Site Installations

From detailed drawings to GA layouts and isometrics, we deliver drafting packages suited for mining workshops, fabrication yards and onsite installation teams.

Learn more here:
Drafting Services

We provide:

  • Workshop drawings
  • Structural detailing
  • Mechanical layouts
  • Piping/isometric drawings
  • As-built drawing updates

Clear documentation means fewer fabrication errors, less rework and a smoother installation process.

Real-World Use Cases in Kalgoorlie–Boulder

Hamilton By Design supports projects such as:

  • Plant expansion and shutdown upgrades
  • Crusher and conveyor rebuilds
  • Structural assessments and remediations
  • Mill, tank and chute upgrades
  • Workshop fit-outs and equipment design
  • Remote infrastructure and facility upgrades

With accurate scanning, engineering certainty and integrated modelling, your team can make confident decisions at every stage.

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Why Hamilton By Design Is a Strong Fit for Kalgoorlie–Boulder

  • Engineer-led scanning ensures precision and technical oversight
  • Mining-grade modelling and engineering
  • Reduced rework, faster fabrication and safer installations
  • End-to-end workflow from scan → model → engineer → draft
  • Ideal for remote or high-complexity environments

Kalgoorlie–Boulder projects demand reliability, clarity and accuracy — and that’s exactly what we deliver.

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