Coffs Harbour Manufacturing & Industrial Engineering

Coffs Harbour manufacturing and industrial engineering services featuring 3D LiDAR scanning, Scan to BIM, FEA analysis, food processing facilities, timber processing plants, marine infrastructure and fabrication workshops.

Coffs Harbour Manufacturing & Industrial Engineering

Engineering Solutions for Manufacturers, Fabricators & Industrial Facilities Across the Coffs Coast

Hamilton By Design provides engineering-led mechanical engineering, 3D LiDAR scanning, Scan to CAD, Scan to BIM, reverse engineering, finite element analysis (FEA) and engineering drafting services throughout Coffs Harbour, Toormina, Sawtell, Woolgoolga, Grafton and the wider North Coast region.

Coffs Harbour is one of regional New South Wales’ most diverse industrial centres, supporting manufacturing, food processing, timber processing, transport infrastructure, marine industries, water utilities and industrial facilities.

As facilities expand and equipment ages, accurate engineering information becomes critical for reducing project risk, improving asset reliability and supporting future growth.

Hamilton By Design helps manufacturers, engineers, fabricators and industrial asset owners capture existing conditions, develop accurate engineering models and deliver practical engineering solutions for both brownfield and greenfield projects.

Engineering Services for Manufacturing & Industry

Supporting Regional Industry Growth

Our services support:

Manufacturers
Fabricators
Timber Processing Facilities
Food Processing Plants
Water Utilities
Industrial Workshops
Logistics Facilities
Airport Infrastructure
Marine Facilities
Government Infrastructure

Services include:

Mechanical Engineering
Engineering Design
Reverse Engineering
Engineering Drafting
FEA Analysis
3D LiDAR Scanning
Scan to CAD
Scan to BIM
Asset Documentation

3D LiDAR Scanning Coffs Harbour

Engineering Grade Reality Capture

Hamilton By Design provides engineering-grade terrestrial laser scanning services throughout Coffs Harbour and Northern NSW.

Laser scanning captures highly accurate site information that can be used for:

Existing Condition Surveys
Industrial Plant Upgrades
Manufacturing Facility Modifications
Structural Steel Modelling
Pipework Modelling
Asset Management
Construction Verification

Applications include:

Food Processing Facilities

Capture production equipment, processing lines, conveyors and services prior to upgrades and expansions.

Timber Processing Facilities

Accurately model sawmills, conveyors, log handling systems and timber processing infrastructure.

Industrial Manufacturing Facilities

Document existing plant conditions for engineering design and construction planning.

Sawmill & Timber Processing Engineering

Supporting Brownfield Upgrades

The North Coast has a strong timber processing industry with facilities often containing decades of modifications and undocumented changes.

Hamilton By Design supports:

Sawmill Expansions
Conveyor Upgrades
Dust Extraction Systems
Structural Modifications
Equipment Replacements
Facility Modernisation Projects

Using 3D LiDAR scanning and engineering modelling, we help reduce project risk and improve fabrication accuracy.

Scan to BIM Services

Building Information Modelling for Existing Assets

Hamilton By Design develops BIM models from laser scan data for:

Buildings
Manufacturing Facilities
Industrial Plants
Water Infrastructure
Utilities
Government Assets
Airport Infrastructure
Processing Facilities

Benefits include:

Improved project coordination
Reduced design clashes
Better asset management
Digital Twin Development
Enhanced project planning

Finite Element Analysis (FEA)

Engineering Validation Before Fabrication

Hamilton By Design provides FEA services for:

Loader Buckets

Wear analysis
Structural assessment
Reinforcement design

Excavator Buckets

Impact load analysis
Structural integrity reviews

Grader Blades

Ground engagement loading
Structural performance verification

Chutes & Hoppers

Material loading analysis
Wear zone identification
Structural optimisation

Industrial Structures

Platforms
Walkways
Support frames
Access systems

Reverse Engineering Services

When drawings are unavailable or outdated, reverse engineering allows valuable engineering information to be recovered.

Applications include:

Pumps
Shafts
Castings
Conveyor Components
Machine Components
Structural Assemblies
Wear Parts

Deliverables include:

SolidWorks Models
STEP Files
SAT Files
Manufacturing Drawings
Fabrication Documentation

Why Choose Hamilton By Design?

Engineering-Led Solutions

We understand how engineering information is used throughout the project lifecycle.

Practical Industry Experience

Supporting:

Manufacturing
Timber Processing
Food Processing
Utilities
Infrastructure
Industrial Facilities

Advanced Technology

Using:

FARO Focus Laser Scanners
FARO Orbis
FARO SCENE
SolidWorks
ANSYS
Autodesk Inventor
AutoCAD
Navisworks

Regional NSW Support

Providing engineering services throughout:

Coffs Harbour
Sawtell
Toormina
Woolgoolga
Grafton
Port Macquarie
Kempsey
Northern NSW

Mechanical Engineering Services

Scan to CAD with AI | LiDAR to CAD

Talk to Us – Contact Us

Call Us
Now

E-Mail Us
Now

Name

First

Last

Comment Address like

Company / Organisation / Private Project

Your Role / Owner

Would you like us to arrange a phone consultation for you?

Phone

Address

Address Line 1

Address Line 2

City

State / Province / Region

Postal Code

Country

Comment or Message

Our clients:

3D LiDAR Scanning Darwin for engineering surveys, laser scanning, reality capture and point cloud modelling services

3D LiDAR Scanning Australia engineering services for laser scanning, reality capture, scan-to-CAD, Scan-to-BIM and as-built documentation across Australia

3D LiDAR scanning services on the Central Coast providing engineering-grade laser scanning, point cloud capture, scan-to-CAD modelling and industrial reality capture for infrastructure and industrial projects.

Scan to BIM Australia

Engineering Services Sydney

ISO 19650 and Scan to BIM

Mechanical Engineering Consulting

22 June 202620 July 2026

Port Macquarie Manufacturing & Industrial Engineering

Port Macquarie manufacturing and industrial engineering services featuring 3D LiDAR scanning, Scan to BIM, FEA analysis, fabrication support and industrial plant upgrades by Hamilton By Design.

Port Macquarie Manufacturing & Industrial Engineering

Engineering Solutions for Manufacturers, Fabricators & Industrial Facilities Across the Mid North Coast

Hamilton By Design provides engineering-led mechanical engineering, 3D LiDAR scanning, Scan to CAD, Scan to BIM, reverse engineering, finite element analysis (FEA) and engineering drafting services throughout Port Macquarie, Wauchope, Kempsey, Southwest Rocks, Laurieton and the wider Mid North Coast region.

The Port Macquarie region is home to a growing manufacturing and industrial sector that supports timber processing, food manufacturing, fabrication workshops, transport operators, water infrastructure, marine industries and industrial processing facilities.

As facilities grow and equipment ages, accurate engineering information becomes critical for maintaining productivity, reducing downtime and planning future upgrades.

Hamilton By Design helps manufacturers, engineers, fabricators and asset owners capture existing conditions, develop accurate engineering models and deliver practical solutions for brownfield and greenfield projects.

Whether your project involves upgrading a sawmill, replacing ageing equipment, scanning a processing plant, developing fabrication drawings or validating a design using Finite Element Analysis, our team provides practical engineering support backed by decades of industry experience.

Engineering Services for Manufacturers

Supporting Manufacturing Growth Across Port Macquarie

Manufacturing businesses face increasing pressure to improve productivity, reduce maintenance costs and modernise existing facilities.

Hamilton By Design supports manufacturers by providing:

Mechanical Engineering
Equipment Design
Plant Layout Design
Reverse Engineering
Engineering Drafting
3D Laser Scanning
Scan to CAD
Finite Element Analysis
Asset Documentation
Brownfield Upgrade Support

Our engineering services help manufacturers make informed decisions based on accurate site information and engineering data.

Industrial Plant Engineering

Engineering Support for Existing Facilities

Many industrial facilities have evolved over decades through multiple modifications and expansions.

Unfortunately, original drawings often no longer reflect actual site conditions.

Hamilton By Design provides engineering solutions that allow businesses to accurately document and understand their facilities before commencing upgrades or maintenance projects.

Typical facilities include:

Manufacturing Plants
Timber Processing Facilities
Food Processing Facilities
Water Treatment Plants
Wastewater Facilities
Recycling Facilities
Quarry Operations
Industrial Workshops
Processing Plants

3D LiDAR Scanning Port Macquarie

Engineering Grade Reality Capture

Hamilton By Design provides engineering-grade terrestrial laser scanning services that capture millions of highly accurate measurements.

Laser scanning creates an accurate digital representation of existing facilities and equipment, allowing engineering teams to design with confidence.

Applications include:

Manufacturing Facilities
Industrial Plants
Sawmills
Warehouses
Water Infrastructure
Processing Facilities
Structural Steel
Pipework Systems
Mechanical Equipment

Deliverables include:

E57 Files
RCP Files
RCS Files
LAS Files
Registered Point Clouds
Existing Condition Models
Engineering Drawings

Sawmill & Timber Processing Engineering

Supporting Brownfield Upgrades

The Mid North Coast has a long history of timber processing and sawmill operations.

Many facilities have grown over decades and contain a mixture of original equipment, modifications and undocumented changes.

Hamilton By Design supports sawmill operators with:

Existing Condition Surveys
3D Laser Scanning
Conveyor Design
Structural Modifications
Dust Extraction Upgrades
Equipment Replacement Projects
Scan to CAD Services
Engineering Documentation

Laser scanning enables accurate modelling of existing plant conditions, reducing project risk and improving installation outcomes.

Scan to CAD Services

Converting Reality into Engineering Information

Point cloud data becomes significantly more valuable when converted into usable engineering deliverables.

Hamilton By Design converts laser scan data into:

AutoCAD Drawings
Plant Layouts
General Arrangement Drawings
Equipment Layout Drawings
Structural Drawings
Mechanical Drawings
Fabrication Drawings

These deliverables assist engineers, fabricators and project teams during design and construction activities.

Scan to BIM Services

Building Information Modelling for Existing Assets

Hamilton By Design develops BIM models from laser scan data to support engineering, construction and asset management projects.

We develop BIM models for:

Buildings
Infrastructure
Industrial Facilities
Processing Plants
Utilities
Manufacturing Facilities
Water Treatment Facilities
Government Assets

Benefits include:

Improved project coordination
Reduced design clashes
Improved construction planning
Better asset management
Digital Twin Development
Enhanced lifecycle management

For industrial facilities and manufacturing operations, Scan to BIM provides an accurate digital foundation for future upgrades and expansion projects.

Mechanical Engineering Services

Practical Engineering Solutions

Hamilton By Design provides mechanical engineering services focused on practical, buildable and maintainable outcomes.

Services include:

Mechanical Design
Equipment Design
Conveyor Design
Chute Design
Hopper Design
Materials Handling Systems
Structural Interfaces
Equipment Modifications
Design Reviews
Shutdown Engineering

Our experience spans manufacturing, mining, industrial processing and infrastructure projects throughout Australia.

Finite Element Analysis (FEA)

Engineering Validation Before Fabrication

Finite Element Analysis allows engineers to assess how components and structures perform under load before manufacturing begins.

Hamilton By Design provides FEA services for:

Loader Buckets

Assessment of:

Wear zones
Reinforcement design
Fatigue performance
Structural adequacy

Excavator Buckets

Analysis of:

Impact loading
Structural integrity
Wear protection systems
Load distribution

Grader Blades

Verification of:

Structural support systems
Ground engagement loads
Deflection performance
Wear areas

Chutes & Hoppers

Evaluation of:

Material loading
Structural performance
Impact zones
Reinforcement requirements

Industrial Structures

Assessment of:

Platforms
Walkways
Equipment Supports
Access Systems
Structural Frames

FEA provides confidence that designs will perform safely and efficiently under operational conditions.

Reverse Engineering Services

Recreating Existing Assets

When original engineering drawings are unavailable, reverse engineering can recover valuable engineering information.

Hamilton By Design provides reverse engineering services for:

Mechanical Components
Pumps
Shafts
Castings
Conveyor Components
Wear Liners
Structural Components
Machinery Assemblies

Deliverables include:

SolidWorks Models
STEP Files
SAT Files
Fabrication Drawings
Manufacturing Drawings

Engineering Drafting Services

Professional Documentation for Construction & Fabrication

Our drafting services provide accurate engineering documentation for manufacturing, industrial and infrastructure projects.

Services include:

Mechanical Drafting
Structural Drafting
Fabrication Drawings
Workshop Drawings
As-Built Drawings
Construction Documentation
Plant Layout Drawings

Using:

SolidWorks
Autodesk Inventor
AutoCAD
Navisworks
FARO SCENE
Autodesk ReCap

Why Choose Hamilton By Design?

Engineering-Led Approach

We understand how engineering information is used throughout the project lifecycle.

Practical Industry Experience

Experience supporting:

Manufacturers
Fabricators
Mining Operations
Industrial Facilities
Utilities
Infrastructure Owners

Advanced Technology

Including:

FARO Focus Laser Scanners
FARO Orbis Mobile Scanning
FARO SCENE
SolidWorks
ANSYS
Autodesk Inventor
AutoCAD
Navisworks

Australia-Wide Capability

Supporting projects across:

Port Macquarie
Mid North Coast
Newcastle & Hunter
Sydney
Brisbane
Melbourne
Adelaide
Perth

Need Engineering Support in Port Macquarie?

Whether your project involves manufacturing facilities, industrial plants, sawmills, water infrastructure or brownfield upgrades, Hamilton By Design provides practical engineering solutions backed by real industry experience.

Our Services

✔ Manufacturing Engineering
✔ Industrial Engineering
✔ Mechanical Engineering
✔ 3D LiDAR Scanning
✔ Scan to CAD
✔ Scan to BIM
✔ Reverse Engineering
✔ Finite Element Analysis (FEA)
✔ Engineering Drafting
✔ Sawmill Engineering Support
✔ Industrial Plant Upgrades
✔ Brownfield Engineering Projects

Mechanical Engineering Services

Scan to CAD with AI | LiDAR to CAD

Talk to Us – Contact Us

Call Us
Now

E-Mail Us
Now

Name

First

Last

Comment Address Organisation

Company / Organisation / Private Project

Your Role / Owner

Would you like us to arrange a phone consultation for you?

Phone

Address

Address Line 1

Address Line 2

City

State / Province / Region

Postal Code

Country

Comment or Message

Our clients:

Scan to BIM Australia

Engineering Services Sydney

ISO 19650 and Scan to BIM

Mechanical Engineering Consulting

18 June 20266 July 2026

Systems Engineering, Hazard Identification and Mining Safety

Systems engineering and mining safety infographic showing an underground shuttle car, exclusion zones, hazard identification, engineering digital twin, LiDAR scanning, risk assessment and engineering controls used to reduce line-of-fire risks and improve workplace safety in mining operations.

Lessons from a Preventable Underground Coal Mine Incident

The Technology Exists – So Why Are We Still Seeing These Incidents?

A recent Resources Safety & Health Queensland (RSHQ) investigation into a near-fatal underground coal mining incident has once again highlighted a challenge that continues to confront the mining industry.

The incident occurred at an underground coal mine near Emerald in Queensland’s Bowen Basin when a worker entered the blind spot of a shuttle car and was struck by the machine. Investigators identified several contributing factors including poor visibility, inadequate communication, high background noise, blind spots around mobile equipment and the absence of proximity detection technology. RSHQ described the event as entirely preventable and encouraged operators to consider technologies already being used successfully at other Queensland mines.

While incidents such as this are often discussed from an operational perspective, they also highlight a broader engineering challenge.

The real question is:

How do we design systems that prevent workers from being exposed to hazards in the first place?

This is where systems engineering becomes critically important.

What is Systems Engineering?

Systems engineering is the disciplined approach of understanding how people, equipment, processes, technology, procedures and the operating environment interact as a complete system.

Rather than focusing on individual components, systems engineering examines:

Human factors
Equipment design
Communication systems
Work procedures
Environmental conditions
Technology controls
Organisational culture
Training and competency
Risk management processes

When a serious incident occurs, it is rarely caused by a single failure.

Instead, multiple weaknesses align simultaneously.

In the Emerald incident, the shuttle car itself was not necessarily defective.

The system failed because:

Workers changed position without positive communication.
The vehicle operator was unaware of the workers’ location.
Visibility was limited.
Background noise masked movement.
No proximity detection technology was available.
Workers entered a line-of-fire zone.

A systems engineering approach asks:

What combination of controls could have prevented the event regardless of human error?

The Hierarchy of Controls

One of the most important principles in safety engineering is the Hierarchy of Controls.

Controls are generally ranked from most effective to least effective:

Elimination
Substitution
Engineering Controls
Administrative Controls
Personal Protective Equipment

Many organisations rely heavily on procedures, training and pre-start discussions.

While these are important, they sit relatively low in the hierarchy.

Engineering controls are often more reliable because they do not depend entirely on human behaviour.

Examples include:

Proximity detection systems
AI camera systems
Collision avoidance systems
Personnel tracking systems
Physical barriers
Interlocks
Remote operation technology
Autonomous equipment

The objective should always be to engineer hazards out of the system wherever practical.

Hazard Identification Starts Before Work Begins

One of the most effective safety tools available is proactive hazard identification.

Many incidents occur because hazards are recognised only after work has commenced.

Hazard identification should occur during:

Project Planning

Before construction or maintenance work begins.

Design Reviews

Before equipment is fabricated or modified.

Shutdown Planning

Before personnel enter operational areas.

Pre-Start Meetings

Before workers commence each shift.

Field Risk Assessments

Immediately before performing a task.

A robust hazard identification process considers:

Mobile equipment interactions
Blind spots
Stored energy
Working at heights
Falling objects
Confined spaces
Vehicle movements
Emergency access
Simultaneous operations
Human factors

The goal is simple:

Identify hazards before they have an opportunity to cause harm.

Why Pre-Start Meetings Matter

In many operations, pre-start meetings can become routine.

Unfortunately, routine often leads to complacency.

The most effective pre-start meetings are not simply administrative exercises.

They provide an opportunity to discuss:

What Has Changed?

New equipment
New personnel
Different environmental conditions
Weather impacts
Operational changes

What Are Today’s Hazards?

Vehicle interactions
Exclusion zones
Ground conditions
Overhead hazards
Isolation requirements

What Are the Critical Controls?

Spotters
Communication methods
Isolation procedures
Permit requirements
Emergency response arrangements

What Could Go Wrong?

This question alone can significantly improve hazard awareness.

A quality pre-start discussion encourages workers to actively think about risk before entering the workplace.

Line-of-Fire Hazards Remain a Major Industry Risk

Across mining, construction, manufacturing and heavy industry, line-of-fire incidents continue to be one of the leading causes of serious injury and fatalities.

Line-of-fire hazards include situations where workers are exposed to:

Moving vehicles
Rotating equipment
Suspended loads
Stored energy
Pressurised systems
Falling objects
Uncontrolled equipment movement

Recent Queensland mining safety alerts have repeatedly highlighted similar themes:

Workers trapped between vehicles.
Workers entering exclusion zones.
Poor communication.
Lack of positive isolation.
Mobile equipment interactions.

The underlying hazards are often well understood.

The challenge is ensuring controls remain effective in real-world operating environments.

The Role of Digital Engineering and LiDAR Scanning

Modern engineering tools are creating new opportunities to identify and manage risk before work begins.

Engineering-grade LiDAR scanning and digital engineering workflows allow project teams to create accurate digital representations of operational facilities.

Applications include:

Access Planning

Identifying safe access routes.

Equipment Interaction Analysis

Assessing vehicle and personnel separation.

Shutdown Planning

Visualising work fronts before crews arrive onsite.

Clash Detection

Identifying conflicts before installation.

Exclusion Zone Development

Understanding hazardous interaction areas.

Emergency Planning

Reviewing evacuation routes and emergency access.

Hamilton By Design regularly supports projects through:

Engineering-grade LiDAR scanning
Point cloud modelling
Scan-to-CAD workflows
Digital engineering
Mechanical engineering
Brownfield modifications
As-built documentation

These tools provide project teams with accurate information that can improve both productivity and safety outcomes.

Proximity Detection Technology is Not New

One of the most significant observations from the recent incident is that proximity detection technology already exists.

In fact, underground mining industries have been investigating and deploying proximity detection systems around continuous miners and shuttle cars for many years. These systems can identify personnel entering predefined warning or hazard zones and initiate alarms, slowdowns or machine intervention depending on the system design.

Modern systems can provide:

Warning zones
Slow-down zones
Automatic stop functions
Personnel tracking
Vehicle interaction monitoring
AI-assisted hazard detection

The question is no longer whether the technology is available.

The question is how quickly and consistently industry adopts it.

Building Safer Systems

A mature safety culture understands that procedures alone are rarely enough.

The strongest organisations focus on building multiple layers of protection.

This includes:

People

Training
Competency
Communication

Processes

Risk assessments
Safe work procedures
Permit systems

Technology

Proximity detection
AI vision systems
Personnel tracking

Engineering

Equipment redesign
Physical barriers
Elimination of hazards

Leadership

Safety culture
Accountability
Continuous improvement

When these elements work together, the likelihood of serious incidents is dramatically reduced.

Final Thoughts

The recent underground coal mining incident serves as a powerful reminder that safety is fundamentally a systems engineering challenge.

The objective should not simply be to react to incidents.

The objective should be to design work environments where incidents are far less likely to occur.

Hazard identification, risk assessment, effective pre-start meetings, engineering controls and modern technologies all play a critical role in achieving this outcome.

As the mining industry continues to embrace digital engineering, LiDAR scanning, automation, AI systems and proximity detection technologies, there is a significant opportunity to remove people from the line of fire and create safer workplaces.

The technology exists.

The challenge is ensuring it is implemented before the next near miss becomes a fatality.

References

Resources Safety & Health Queensland (RSHQ) – Safety Alert: Underground shuttle car incident.
Resources Safety & Health Queensland (RSHQ) – Vehicle interaction and line-of-fire safety alerts.
Proximity Detection Systems in Underground Mines – Queensland Mining Industry Health and Safety Conference.
Proximity Detection Options on Underground Mining Equipment.
Safe to Work – Coal mine collision highlights parking procedure risks.

Contact Us – Talk to Us

Call Us
Now

E-Mail Us
Now

you phone Message

Name

First

Last

Company / Organisation / Private Project

Your Role / Owner

Would you like us to arrange a phone consultation for you?

Phone

Address

Address Line 1

Address Line 2

City

State / Province / Region

Postal Code

Country

Comment or Message

About Us

Secondment
Services

Engineering LiDAR Scanning

Industrial 3D Scanning Services

Mechanical Engineering Consulting

3D Laser Scanning

Reverse Engineering

Mechanical Engineering Services

Material Handling

Mechanical Engineering Sydney

Engineering Governance title graphic featuring bold white text reading "Engineering Governance" centred on a blue rounded rectangle background.

Mechanical, Structural & Pipework Drafting service banner by Hamilton By Design featuring white text on a blue background.

Industrial Eng-Grade 3D Scan

Manufacturing and Production

Blue rounded button with the text “SolidWorks Design” in white.

Finite Element Analysis (FEA) engineering simulation button

FEA Mechanical Assessment

Secondment Services

Scan to CAD with AI | LiDAR to CAD

Mechanical Engineering Services

3D LiDAR Scanning Perth for engineering surveys, laser scanning, reality capture and point cloud modelling services

3D LiDAR Scanning Sydney for engineering surveys, laser scanning, reality capture and point cloud modelling services

3D LiDAR Scanning Brisbane for engineering surveys, laser scanning, reality capture and point cloud modelling services

ISO 19650 and Scan to BIM

Engineering Services Sydney

3D LiDAR Scanning Canberra for engineering surveys, laser scanning, reality capture and point cloud modelling services

3D LiDAR Scanning Newcastle for engineering surveys, laser scanning, reality capture and point cloud modelling services

3D LiDAR Scanning Adelaide for engineering surveys, laser scanning, reality capture and point cloud modelling services

Australian Design Drafting Services

Material Handling

3D Scanning Perth | Engineering Grade LiDAR, Scan-to-CAD & Mechanical Engineering

Scan to BIM Perth WA

Scan to BIM Brisbane

Scan to BIM Newcastle & Hunter

3D Point Cloud Scanning in Brisbane

3D Laser Scanning Melbourne

Coal Chute Design

AS 1755 Conveyor Safety

Eng-Grade 3D Scan Australia

Terrestrial LiDAR Scanner | Engineering-Grade 3D Laser Scanning

Scan to BIM Services Australia | LiDAR, Point Clouds & CAD Modelling

3D Reality Capture Services

13 June 20266 July 2026

Structural Drafting Perth

Structural Steel Detailing, LiDAR Scanning & Engineering Documentation

Hamilton By Design provides Structural Drafting Perth services for construction, shipbuilding, marine infrastructure, manufacturing, smelting, processing facilities, ports, commercial developments and industrial projects throughout Western Australia.

Our team combines engineering-grade LiDAR scanning, 3D CAD modelling, structural drafting, fabrication detailing and digital project management to create accurate engineering documentation for both Greenfield and Brownfield projects.

Whether you are constructing a new facility, modifying an existing plant, expanding a shipyard or upgrading industrial infrastructure, our workflow is designed to reduce site rework, improve constructability and deliver reliable engineering information.

What Is Structural Drafting?

Structural drafting is the process of converting engineering concepts and calculations into detailed drawings and models used for fabrication, construction and installation.

Structural drafting deliverables may include:

General Arrangement Drawings
Structural Steel Fabrication Drawings
Assembly Drawings
Shop Drawings
Installation Drawings
Weld Details
Bolt Schedules
Material Take-Offs
Bill of Materials (BOM)
As-Built Documentation
3D Structural Models

Structural drafting forms the link between engineering design and construction execution.

3D Scanning Perth

Mechanical Engineering Perth

Industries We Support

Hamilton By Design supports a broad range of industries throughout Perth and Western Australia including:

Construction

Commercial buildings
Industrial facilities
Warehouses
Hospitals
Education facilities
Government infrastructure

Shipbuilding & Marine

Shipyards
Wharf upgrades
Dry dock facilities
Marine maintenance facilities
Defence infrastructure
Port developments

Manufacturing

Production facilities
Processing plants
Packaging facilities
Material handling systems

Smelting & Processing

Alumina facilities
Nickel processing plants
Lithium processing facilities
Mineral processing plants
Industrial processing facilities

Ports & Infrastructure

Bulk handling facilities
Conveyor systems
Transfer stations
Storage facilities
Materials handling systems

Energy & Utilities

Water treatment facilities
Wastewater infrastructure
Power generation facilities
Renewable energy projects

Perth & Western Australia Service Areas

We support projects throughout:

Perth
Kwinana
Henderson
Fremantle
Welshpool
Canning Vale
Malaga
Bibra Lake
Osborne Park
Joondalup
Bunbury
Geraldton
Kalgoorlie
Port Hedland
Karratha
Pilbara Region

Greenfield Structural Drafting Workflow

Greenfield projects involve new facilities and new infrastructure.

Step 1 – Project Planning

Review:

Design criteria
Client requirements
Applicable standards
Construction methodology
Equipment requirements

Step 2 – Concept Development

Develop:

Facility layouts
Structural arrangements
Access systems
Equipment interfaces
Maintenance access requirements

Step 3 – Engineering Analysis

Engineering verification may include:

Wind loading
Dead loads
Live loads
Equipment loads
Fatigue assessments
Deflection checks

Step 4 – 3D Structural Modelling

Create digital models for:

Buildings
Platforms
Walkways
Pipe racks
Shipyard structures
Industrial facilities

Step 5 – Structural Drafting

Produce:

General Arrangements
Fabrication Drawings
Assembly Drawings
Installation Drawings
Material Schedules

Step 6 – Construction Support

Provide support during fabrication, installation and commissioning.

Brownfield Structural Drafting Workflow

Brownfield projects involve modifications to existing facilities.

These projects typically require verification of existing conditions before engineering and drafting activities begin.

Step 1 – Existing Information Review

Review:

Existing drawings
Vendor information
Historical records
Asset documentation

Step 2 – LiDAR Scanning & Site Verification

Capture existing conditions using engineering-grade reality capture technology.

Typical assets captured include:

Structural steel
Buildings
Pipework
Equipment
Services
Access systems

Step 3 – Point Cloud Registration

Create registered point clouds and digital site environments.

Step 4 – As-Built Modelling

Develop accurate 3D representations of existing facilities.

Step 5 – Design Development

Design:

Structural modifications
New platforms
Access systems
Equipment supports
Pipe bridges
Facility upgrades

Step 6 – Clash Detection

Identify:

Structural clashes
Mechanical clashes
Installation conflicts
Access restrictions

Step 7 – Engineering Validation

Verify:

Existing member capacity
Connection design
Foundation impacts
Equipment loading

Step 8 – Fabrication Detailing

Produce construction-ready documentation for fabrication and installation.

Step 9 – Construction Support

Support contractors and fabricators during project execution.

Step 10 – Final Verification

Create final as-built documentation where required.

Software & Technology

Hamilton By Design utilises industry-leading software and hardware throughout the project lifecycle.

Reality Capture

FARO Focus S70
FARO Orbis
FARO SCENE
Autodesk ReCap Pro

Design & Drafting

SolidWorks
AutoCAD
Autodesk Inventor
Revit

Engineering Analysis

SolidWorks Simulation
ANSYS
SPACE GASS

Construction Review

Navisworks

Data Management & Collaboration

3DEXPERIENCE Platform
ENOVIA

The 3DEXPERIENCE Platform provides centralised project data management, revision control, document management, engineering workflows and collaboration between engineering, drafting, fabrication and construction teams.

Typical Project Deliverables

Depending on project requirements, deliverables may include:

Drawings

PDF Drawings
DWG Files
DXF Files
General Arrangements
Fabrication Drawings
Installation Drawings

3D Models

STEP Files
SAT Files
Parasolid Files
SolidWorks Models
Inventor Models
IFC Models

Reality Capture Data

E57 Files
RCP Files
RCS Files
LAS Files

Engineering Documentation

Material Take-Offs
Bill of Materials
Design Reports
As-Built Documentation

Australian Standards Commonly Referenced

Projects may be developed in accordance with applicable standards including:

AS 1657 Fixed Platforms, Walkways, Stairways and Ladders
AS 4100 Steel Structures
AS/NZS 1170 Structural Design Actions
AS/NZS 5131 Structural Steelwork Fabrication and Erection
AS 3990 Mechanical Equipment Steelwork
AS 4991 Lifting Devices
AS/NZS 4024 Safety of Machinery

Why Hamilton By Design?

Hamilton By Design combines engineering, drafting and reality capture expertise within a single workflow.

Our team can:

Capture existing conditions using LiDAR scanning
Create accurate as-built models
Develop engineering solutions
Perform structural analysis
Produce fabrication-ready documentation
Manage project information using the 3DEXPERIENCE Platform
Support fabrication and construction activities
Deliver verified as-built documentation

This integrated approach helps reduce project risk, minimise rework and improve construction outcomes.

Frequently Asked Questions

What is Structural Drafting?

Structural drafting is the preparation of detailed drawings and models used to fabricate and construct structural systems.

What is the difference between Structural Drafting and Structural Engineering?

Structural engineering determines the design requirements, while structural drafting converts the design into construction-ready documentation.

Do you support Brownfield projects?

Yes. Hamilton By Design regularly supports Brownfield upgrades, modifications and expansion projects.

Can LiDAR scanning improve drafting accuracy?

Yes. LiDAR scanning provides accurate existing-condition data that can significantly reduce site rework and clashes.

What software do you use?

We utilise SolidWorks, AutoCAD, Inventor, Revit, ANSYS, SolidWorks Simulation, Navisworks, FARO SCENE, Autodesk ReCap Pro and the 3DEXPERIENCE Platform.

What file formats can be supplied?

DWG, DXF, PDF, STEP, SAT, Parasolid, IFC, E57, RCP, RCS and LAS formats can be supplied depending on project requirements.

Do you provide fabrication drawings?

Yes. We provide fabrication drawings, assembly drawings, installation drawings and material schedules.

Do you support shipbuilding and marine projects?

Yes. We support shipbuilding, marine infrastructure, wharf upgrades and port-related projects throughout Western Australia.

Need Structural Drafting Support?

Whether you’re planning a new facility, upgrading an existing plant, expanding a shipyard, modifying industrial infrastructure or requiring fabrication-ready structural steel drawings, Hamilton By Design can help.

Our team combines engineering-grade LiDAR scanning, 3D modelling, structural drafting and project data management to deliver accurate, constructable solutions.

Our Clients

Speak With an Engineer

Name

First

Last

Comment consultation Address

Company / Organisation / Private Project

Your Role / Owner

Would you like us to arrange a phone consultation for you?

Phone

Address

Address Line 1

Address Line 2

City

State / Province / Region

Postal Code

Country

Comment or Message

About Us

Secondment
Services

Perth Service Area

Hamilton By Design supports structural drafting, LiDAR scanning, Scan-to-CAD, fabrication drawings and engineering projects throughout Perth and Western Australia.

View our Perth service area location on Google Maps:

From Perth CBD to Henderson, Kwinana, Welshpool, Canning Vale, Bibra Lake, Malaga, Fremantle and regional Western Australia, our team provides engineering-led drafting and reality capture solutions for construction, shipbuilding, manufacturing, smelting, ports and industrial infrastructure projects.

3D Scanning Perth | LiDAR & Scan to CAD

3D Scanning Perth | Engineering Grade LiDAR, Scan-to-CAD & Mechanical Engineering

3D LiDAR Scanning in Perth WA

https://www.hamiltonbydesign.com.au/perth-wa

3D LiDAR Scanning Digital QA

Reverse Engineer 3D Scanning

3D CAD Modelling Australia service banner for Hamilton By Design

Material Handling

Mechanical Engineering Sydney

Industrial Eng-Grade 3D Scan

Manufacturing and Production

FEA Mechanical Assessment

Secondment Services

Scan to CAD with AI | LiDAR to CAD

Mechanical Engineering Services

ISO 19650 and Scan to BIM

Engineering Services Sydney

Australian Design Drafting Services

Material Handling

𝕏 Follow Us on X

Scan to BIM Services Australia | LiDAR, Point Clouds & CAD Modelling

3D Reality Capture Services

31 May 20267 June 2026

Engineering Support for Pinjarra Alumina Refinery & Smelting Operations

Engineering support for Pinjarra Alumina Refinery featuring LiDAR scanning, Scan to CAD, finite element analysis, drafting, fabrication support and shutdown engineering for refining and smelting operations.

Engineering Support for Alumina Refining, Smelting & Industrial Processing at Pinjarra Alumina Refinery

Western Australia is home to some of Australia’s largest mineral processing and refining facilities, with the Pinjarra Alumina Refinery playing a significant role in the global aluminium supply chain. Facilities such as Pinjarra operate in challenging environments where reliability, maintenance planning, shutdown execution and ongoing asset improvement are critical to maintaining production targets.

While alumina refining differs from traditional metal smelting, many of the engineering challenges are similar to those experienced in copper smelting, lead (Pb) smelting and zinc smelting operations. These facilities rely on large-scale materials handling systems, process equipment, conveyors, tanks, pipework, structural steel, furnaces, dust collection systems and complex utility networks.

Understanding Smelting Operations

Lead (Pb) Smelting

Lead smelting facilities process lead concentrates into refined lead products through a series of thermal and metallurgical processes. These operations involve sinter plants, blast furnaces, refining kettles, gas handling systems and extensive materials handling infrastructure. Equipment reliability and environmental management are critical due to the elevated temperatures and strict emissions requirements associated with lead processing.

Copper Smelting

Copper smelters convert copper concentrates into blister copper through high-temperature smelting and converting processes. Typical facilities contain concentrate handling systems, flash furnaces, converters, acid plants, cooling systems and extensive structural and mechanical infrastructure. Shutdown planning, asset inspections and engineering upgrades are essential to maintaining plant availability and production performance.

Zinc Smelting

Zinc smelting operations involve roasting, leaching, purification and electro-winning processes to produce refined zinc products. These facilities contain large process plants, pipework systems, tanks, conveyors, structural steel and utility infrastructure. The aggressive operating environments create ongoing challenges relating to corrosion, wear, thermal expansion and equipment maintenance.

Australia’s Energy Challenge and Carbon Reduction Opportunities

Australia’s industrial processing sector faces significant energy challenges as the nation seeks to balance energy security, affordability and emissions reduction. Smelters, refineries and sinter plants are among the largest industrial energy consumers due to their continuous high-temperature processes. As electricity prices and carbon management requirements continue to evolve, operators are increasingly exploring opportunities to improve energy efficiency while reducing greenhouse gas emissions.

Carbon capture, utilisation and storage (CCUS) technologies present opportunities for future emissions reduction within smelting and refining operations. Captured carbon dioxide can potentially be reused in industrial processes, mineral carbonation, chemical production and advanced materials manufacturing. Combined with process optimisation, waste heat recovery systems and modern digital engineering tools, these technologies may assist Australian smelters and refineries in improving sustainability while maintaining production competitiveness.

Engineering-Led Project Delivery

At Hamilton By Design, we provide engineering-led solutions that support industrial facilities throughout Australia, from concept development through to fabrication and installation.

Our workflow is focused on reducing project risk, improving constructability and maximising production uptime.

Mechanical Engineering

Every successful project starts with understanding the operating environment, process requirements and maintenance constraints. Our mechanical engineering services focus on developing practical, maintainable and production-focused solutions for industrial facilities.

Engineering-Grade 3D LiDAR Scanning

We perform engineering-grade terrestrial LiDAR scanning to capture accurate site conditions. Unlike basic surveying applications, engineering-grade scanning focuses on providing data suitable for detailed engineering, fabrication, maintenance planning and shutdown execution.

Applications include:

Smelters
Refineries
Sinter plants
Materials handling systems
Structural steel
Pipework systems
Conveyors
Tanks and vessels

3D Modelling and Digital Engineering

Point cloud data is transformed into intelligent 3D models that support:

Design development
Clash detection
Constructability reviews
Brownfield modifications
Shutdown planning
Stakeholder engagement

Finite Element Analysis (FEA)

Concepts can be assessed using Finite Element Analysis to evaluate:

Structural performance
Stress distribution
Thermal expansion
Heat transfer
Fatigue performance
Operational loading conditions

Heat and stress analysis provides valuable insight before fabrication commences, reducing project risk and improving confidence in engineering decisions.

Mechanical & Structural Drafting

Hamilton By Design produces detailed engineering documentation including:

General arrangement drawings
Mechanical fabrication drawings
Structural steel detailing
Pipework layouts
Installation documentation
Maintenance access reviews
Shutdown work packs

Fabrication Support

Our team combines engineering capability with practical trade, fabrication and machining experience. This ensures designs are practical to manufacture, install and maintain in operating industrial environments.

Verification Scanning Before Installation

Prior to fabrication or shutdown installation, verification scanning can be undertaken to confirm dimensions, interfaces and clearances.

This process assists in:

Reducing site rework
Minimising fitment issues
Confirming fabrication accuracy
Improving shutdown efficiency
Reducing project risk

Shutdown & Production Support

Accurate engineering information reduces uncertainty during shutdowns and maintenance activities.

By combining engineering-grade scanning, modelling, analysis and verification processes, projects can be delivered with greater confidence, improved safety and reduced downtime.

Delivering Production Upside

The ultimate objective of every engineering project is to improve reliability, maintainability and production performance.

Through engineering-led mechanical engineering, 3D LiDAR scanning, Scan-to-CAD modelling, finite element analysis, drafting, fabrication support and verification scanning, Hamilton By Design assists clients in delivering projects that minimise risk, reduce downtime and maximise production upside.

Whether supporting alumina refineries, copper smelters, lead smelters, zinc processing facilities, sinter plants or bulk materials handling operations, our focus remains the same:

Practical engineering solutions that improve reliability, reduce shutdown risk and support increased production performance.

Why Hamilton By Design?

Hamilton By Design combines:

Mechanical Engineering
Engineering-Grade 3D LiDAR Scanning
Scan to CAD Modelling
Finite Element Analysis
Heat & Stress Analysis
Mechanical Drafting
Structural Drafting
Fabrication Support
Verification Scanning
Shutdown Engineering

to deliver complete engineering solutions from concept through to installation.

By capturing accurate site conditions, validating concepts before fabrication and verifying fitment before shutdown execution, we help industrial facilities reduce risk, improve project outcomes and maintain production continuity.

3D Scanning Perth Mechanical Engineering

3D Laser Scanning Perth

Engineering & 3D Scanning Services Perth WA | Hamilton By Design

Mechanical Engineering Perth WA banner for Hamilton By Design featuring white text on a blue background.

3D Laser Scanning Perth WA banner for Hamilton By Design with white text on a blue background.

SolidWorks Perth WA banner for Hamilton By Design featuring white text on a blue background.

Mechanical Engineering Consulting

3D Laser Scanning

Australian Design Drafting Services

CHPP Engineering title graphic featuring bold white text reading "CHPP Engineering" centred on a blue rounded rectangle background.

Pipework Drafting title graphic featuring bold white text reading "Pipework Drafting" centred on a blue rounded rectangle background.

3D LiDAR Scanning for Engineering Projects title graphic featuring bold white text on a blue rounded rectangle background.

Engineering Data Governance & 3DEXPERIENCE Platform

Mechanical Engineering Services

Mechanical Drafting Services Australia

3D Scanning Sydney | Engineering-Led LiDAR, CAD & Mechanical Design Services

Engineering-Grade LiDAR Scanning title graphic featuring bold white text on a blue rounded rectangle background.

Pipework Drafting, Pipework Detailing and 3D Scanning for Industrial Projects

Commercial & Construction Projects

Point Cloud Laser Scanning

Point Cloud to AutoCAD Conversion Services

Bespoke Design – Shipping Containers

Australian Design Drafting Services

3D LiDAR scanning and 3D modelling service button — laser scanner capturing a point cloud for engineering and CAD modelling

3D Laser Scanning

Mechanical Engineering Consulting

3D Scanning Perth Mechanical Engineering

3D Laser Scanning Perth

Engineering & 3D Scanning Services Perth WA | Hamilton By Design

Mechanical Engineering Consulting

3D Laser Scanning

Australian Design Drafting Services

Engineering Data Governance & 3DEXPERIENCE Platform

Mechanical Engineering Services

Mechanical Drafting Services Australia

3D Scanning Sydney | Engineering-Led LiDAR, CAD & Mechanical Design Services

Pipework Drafting, Pipework Detailing and 3D Scanning for Industrial Projects

Commercial & Construction Projects

Point Cloud Laser Scanning

Point Cloud to AutoCAD Conversion Services

Bespoke Design – Shipping Containers

Australian Design Drafting Services

19 May 202620 June 2026

Industrial Platform Design for Mining and Processing Plants: Beyond Compliance

Engineering-grade Scan-to-CAD reverse engineering workflow converting existing industrial equipment into CAD models and fabrication-ready drawings.

Industrial platforms are commonly viewed as supporting structures that simply provide access to equipment and operating areas. In many projects the design process focuses heavily on meeting minimum standards and compliance requirements.

While compliance is essential, successful platform design extends beyond satisfying engineering checklists.

Mining and processing facilities rely on platforms every day for:

Maintenance activities
Equipment inspections
Shutdown work
Operational access
Plant monitoring
Emergency access
Equipment removal and installation

Poor platform design can create safety concerns, maintenance challenges, and operational inefficiencies that remain throughout the life of the asset.

At Hamilton By Design, we view platform design as an engineering solution supporting productivity, maintenance, and long-term operational performance rather than simply meeting minimum requirements.

Why Industrial Platform Design Matters

Platforms directly affect how personnel interact with equipment and infrastructure.

Well-designed systems can improve:

Worker safety
Maintenance access
Equipment accessibility
Shutdown performance
Plant productivity
Long-term operating costs

Poor platform layouts may create:

Congested access areas
Restricted maintenance access
Increased manual handling risks
Difficult equipment removal
Longer shutdown durations
Increased project costs

Platform design influences how effectively a facility operates every day.

Compliance is the Starting Point

Mining and processing facilities frequently consider standards including:

AS1657 – Fixed Platforms, Walkways, Stairways and Ladders
AS3996 – Access Covers and Grates
Structural loading requirements
Site-specific engineering requirements

Standards establish minimum requirements for:

Platform dimensions
Walkway widths
Guardrails
Handrails
Stair geometry
Ladder systems
Access openings

Compliance is important, but meeting minimum requirements alone does not guarantee an efficient design.

Maintenance Access Often Drives Better Outcomes

Maintenance teams commonly interact with platforms more frequently than operations personnel.

Platform design should consider:

Equipment removal paths
Tool access requirements
Safe working zones
Inspection locations
Clearance requirements
Shutdown activities
Future maintenance needs

Questions often worth asking include:

Can pumps or motors be removed safely?
Can maintenance teams work comfortably?
Is lifting equipment accessible?
Can personnel safely carry tools and equipment?
Is there room for future upgrades?

Designing around maintenance activities often improves long-term outcomes.

Human Factors Matter

Platform systems should be designed around how people actually move and work.

Human considerations can include:

Visibility
Reach distances
Working posture
Congestion
Manual handling requirements
Access frequency
Emergency escape routes

Designs that ignore human interaction can create unnecessary operational difficulties.

Brownfield Environments Create Additional Challenges

Most mining and processing facilities are not greenfield sites.

Brownfield facilities commonly include:

Existing structural steel
Pipework congestion
Historical modifications
Equipment additions
Limited clearances
Legacy infrastructure

Existing drawings may no longer represent current operating conditions.

Designing new platforms around assumptions can increase:

Fabrication risk
Site rework
Installation delays
Shutdown costs

Engineering-Grade LiDAR Scanning for Existing Condition Capture

Hamilton By Design supports platform projects through engineering-grade 3D LiDAR scanning.

Scanning may capture:

Structural steel
Existing platforms
Pipework
Equipment
Access systems
Buildings
Existing clearances

Measured information supports engineering decisions using actual site conditions rather than assumptions.

From Point Clouds to Platform Design

Captured information can be processed into engineering workflows through Scan-to-CAD systems.

This supports:

Existing condition modelling
Platform layouts
Structural design
Clash detection
Access validation
Fabrication drawings

Potential problems can often be identified digitally before fabrication begins.

Engineering Analysis and Validation

Platform systems frequently require engineering validation beyond simple geometry.

Hamilton By Design may support projects through:

Structural assessment
Finite Element Analysis (FEA)
Load validation
Design optimisation
Fabrication documentation

The objective is delivering practical designs that perform in operating environments.

How Hamilton By Design Supports Industrial Platform Projects

Hamilton By Design combines practical engineering experience and digital engineering workflows including:

Engineering-grade 3D LiDAR scanning
Existing condition capture
Scan-to-CAD workflows
Mechanical and structural design
Engineering analysis and simulation
CAD modelling
Fabrication documentation

Beyond Compliance

Industrial platform design should support more than standards compliance.

Successful designs support:

Safer workplaces
Better maintenance access
Reduced downtime
Improved operational efficiency
Lower lifecycle costs
Long-term asset performance

Standards establish minimum requirements.

Engineering adds value beyond them.

Better platform design supports better plant performance.

Our Clients:

Name

First

Last

Company / Organisation / Private Project

Your Role / Owner

consultation Would Phone

Would you like us to arrange a phone consultation for you?

Phone

Address

Address Line 1

Address Line 2

City

State / Province / Region

Postal Code

Country

Comment or Message

Why Existing Conditions Matter When Designing Industrial Access Systems

Understanding AS1657: Fixed Platforms, Walkways, Stairways and Ladders

AS 1657 Access Compliance | Fixed Platforms, Walkways, Stairs & Ladders

Reverse Engineer 3D Scanning

3D LiDAR Scanning Digital QA

Reverse Engineer 3D Scanning

Material Handling

Mechanical Engineering Sydney

Industrial Eng-Grade 3D Scan

Manufacturing and Production

FEA Mechanical Assessment

Secondment Services

Scan to CAD with AI | LiDAR to CAD

Mechanical Engineering Services

ISO 19650 and Scan to BIM

Engineering Services Sydney

Australian Design Drafting Services

Material Handling