3D Scanning Blue Mountains – Engineering-Grade LiDAR by Hamilton By Design

3D laser scanning workflow in the Blue Mountains showing FARO Focus capture, point cloud and CAD model for fit-first-time construction

Engineering-Grade LiDAR by Hamilton By Design

The Blue Mountains presents some of the most demanding environments for measurement and design in NSW. Steep escarpments, ageing heritage buildings, bushfire-affected properties, and complex tourism infrastructure mean that traditional survey methods are often unsafe, incomplete, or inaccurate.

Hamilton By Design provides engineering-grade 3D laser scanning across the Blue Mountains — delivering precise point clouds and high-resolution imagery that can be used directly for structural design, drafting, approvals, and construction.


Engineering Data You Can Design From

Our workflow is built around the FARO Focus LiDAR platform, capturing millions of points with millimetre accuracy. Unlike basic reality capture, our service is aimed specifically at engineering and fabrication outcomes:

  • Point clouds aligned to project coordinate systems
  • Accuracy suitable for structural steel interfaces
  • High-resolution HDR imagery from the scanner camera
  • Data prepared for SolidWorks, AutoCAD and BIM workflows
  • Outputs ready for drafting and clash detection

This is not marketing visualisation — it is measurement data that engineers can rely on.


Why the Blue Mountains Demands Professional Scanning

Projects in Katoomba, Leura, Wentworth Falls and Springwood share common risks:

  • Original drawings rarely match existing conditions
  • Buildings sit on rock shelves and irregular terrain
  • Access is limited and weather changes quickly
  • Heritage fabric must not be touched
  • Bushfire rebuilds require objective records

In these environments, even small measurement errors lead to major problems during fabrication and installation. Engineering-grade scanning removes that uncertainty by capturing reality first.


What We Scan in the Blue Mountains

Structural & Industrial

  • Platforms and access structures
  • Steel upgrades and extensions
  • Mechanical plant rooms
  • Conveyor and process equipment
  • Bridges and rail infrastructure

Heritage & Tourism

  • Federation cottages and guesthouses
  • Scenic World structures
  • Lookouts and stone pathways
  • Churches and community buildings

Residential & Bushfire Rebuilds

  • Split-level homes on escarpments
  • Retaining walls and rock faces
  • Pre-loss insurance documentation
  • Extensions with no reliable drawings

Civil Assets

  • Footbridges and carparks
  • Stormwater channels
  • Council buildings
  • Schools and public facilities

FARO Focus 3D scanning in the Blue Mountains for heritage and structural projects

More Than a Point Cloud – High-Resolution Imagery

The FARO Focus scanner records full panoramic HDR photographs at every scan position. This provides:

  • Visual condition records alongside measurements
  • Colourised point clouds for easy interpretation
  • Virtual site walk-throughs for remote teams
  • Evidence for heritage and insurance reports

Designers can review stone texture, corrosion, timber condition and interfaces without returning to site — a major advantage for Mountain projects where access is costly.


From Scan to Buildable Outcome

Hamilton By Design does not stop at capture. Our service connects directly to:

  • Structural drafting from point cloud
  • SolidWorks modelling of new steel in context
  • Clash detection with existing assets
  • Fabrication drawings and GA documentation

This integrated workflow ensures new work fits first time — reducing:

  • fabrication rework
  • site modifications
  • programme delays
  • unnecessary return visits

Typical Deliverables

Depending on project needs we provide:

  • Registered point clouds (E57, RCP, LAS)
  • Colourised scans with HDR imagery
  • 3D CAD models from scan
  • As-built GA drawings
  • Interface checks for structural steel
  • Condition imagery reports

All data is prepared for use by engineers, architects and fabricators — not just for viewing.


Who This Service Is For

  • Structural and mechanical engineers
  • Fabricators and builders
  • Architects working on heritage
  • Councils and asset owners
  • Insurance and bushfire rebuild teams
  • Mining and tourism operators

Benefits for Blue Mountains Projects

  • ✔ Non-contact capture on fragile heritage fabric
  • ✔ Safe measurement on steep terrain
  • ✔ One visit for geometry + imagery
  • ✔ Accurate data for DA and approvals
  • ✔ Reduced construction lead times
  • ✔ Less rework and variation claims

Local Coverage

Hamilton By Design services:

Katoomba • Leura • Wentworth Falls • Blackheath • Lawson • Springwood • Glenbrook
and surrounding Blue Mountains regions.


Start with Engineering-Grade Reality

If your project relies on existing conditions, start with data you can trust. Hamilton By Design’s 3D scanning provides a professional foundation for structural design, drafting and construction in the Blue Mountains.


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Hamilton By Design provides engineering-led 3D scanning, LiDAR scanning, mechanical engineering and digital engineering services throughout Sydney and Greater Sydney.

Explore our related Sydney services:


  • 3D Scanning Sydney – Engineering-grade terrestrial laser scanning, as-built surveys and point cloud capture for industrial, infrastructure and commercial projects.
  • Reality Capture Sydney – High-accuracy reality capture, digital twins, asset documentation and engineering-grade site verification.
  • Scan to CAD Sydney – Convert point cloud data into AutoCAD, SolidWorks, Inventor and other engineering-ready CAD deliverables.
  • Point Cloud Modelling Sydney – Engineering-grade point cloud processing, clash detection, as-built verification and 3D modelling.
  • Mechanical Engineering Sydney – Mechanical design, plant upgrades, materials handling systems, conveyors, chutes, platforms and engineering support.
  • Structural Drafting Sydney – Structural steel drafting, fabrication drawings, GA drawings, workshop detailing and as-built documentation.

Hamilton By Design supports projects throughout Sydney CBD, Parramatta, Liverpool, Penrith, Blacktown, Chatswood, Alexandria, Mascot, Newcastle and the Central Coast.


Hamilton By Design – Engineering Data for Fit-First-Time Construction


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Mechanical Engineering Support for PNG

Engineer using LiDAR scanner to capture mining and processing plant within a map of Papua New Guinea for engineering design and plant upgrades.

Fly-In Data Capture → Australian Analysis → Capacity Outcomes

Engineer-Led. Practical. Here to Support You.

Hamilton By Design Co. is an engineer-led team that wants to support you. We connect Papua New Guinea mine sites with experienced Australian engineers and designers—flying in to collect your engineering data, then analysing it in Australia to develop upgrades that help you extract the most from your opportunity.

Don’t feel isolated because of your remoteness—we’re here to help.
Our role is to stand beside your site teams, capture what really exists, and convert that into practical actions that increase capacity, reliability, and safety.

We adapt our systems to fit yours.
Whatever platforms, standards, and workflows your operation already uses, we structure our deliverables to integrate seamlessly with your established processes.


Papua New Guinea industrial facility being digitally captured with 3D scanning to create accurate models for remote engineering and shutdown planning.

To Mine Management – This Is About Value

You are responsible for getting maximum performance from existing assets while controlling risk and downtime. Hamilton By Design works directly with management to:

  • Identify constraints limiting throughput
  • Reduce uncertainty before capital decisions
  • Turn real conditions into structured engineering plans
  • Deliver upgrades that increase production, not just paperwork

Our focus is outcomes:
Accurate site capture → Australian engineering analysis → measurable capacity improvement.


How We Support Your Operation

1. Fly-In Engineering Data Collection

We mobilise to your PNG site to:

  • Capture accurate engineering information across plants, structures, conveyors, tanks, and services
  • Verify tie-ins, access constraints, and maintenance issues
  • Validate legacy drawings against reality
  • Engage with operators to understand bottlenecks and operating challenges

2. Australian Engineering & Design

Back in Australia our team will:

  • Structure the site data into design-ready formats that suit your systems
  • Analyse structural and mechanical limits
  • Develop options to increase process capacity
  • Produce constructable drawings and work packs for shutdown execution
  • Coordinate with your project teams, fabricators, and contractors

3. Capacity & Reliability Outcomes

Everything is aimed at real improvement:

  • Debottlenecking of chutes and conveyors
  • Structural upgrades for higher loads
  • Safer access and maintenance routes
  • Brownfields tie-ins with minimal downtime
  • Reduced rework through accurate as-builts
  • Practical staging to suit your shutdown strategy

PNG Mines We Can Support

Hamilton By Design can service major operations including:

  • Lihir (Niolam) Gold Mine – tanks, structures, plant interfaces
  • Porgera Gold Mine – restart and upgrade documentation
  • Ok Tedi – remote infrastructure and processing areas
  • Hidden Valley – mountainous brownfields upgrades
  • Simberi – ROM and conveyor systems
  • Kainantu – surface/underground interface zones

Why Work With Us

  • Engineer-led team focused on supporting you
  • We come to site—no desk assumptions
  • Australian engineers with mining exposure
  • Deliverables aimed at throughput and reliability
  • Understanding of PNG logistics and shutdown pressures
  • Independent, practical, constructable solutions
  • Flexible approach that adapts to your existing systems

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Typical Deliverables

  • Registered site data and as-built information
  • General arrangement and interface drawings
  • Capacity upgrade concepts
  • Brownfields modification packages
  • Photo-annotated engineering reports
  • Shutdown execution and staging plans

Remote Site? You’re Not Alone.

No matter how remote your operation, you don’t have to tackle engineering challenges on your own. Hamilton By Design can be on the ground capturing your plant conditions and in Australia turning that data into actions that increase production.


Let’s Talk About Your Opportunity

If you are responsible for getting more from your mine, we can help you:

  • See clearly what exists today
  • Plan upgrades with confidence
  • Deliver changes that actually lift capacity

Contact Hamilton By Design Co.

  • Request a PNG engineering support proposal
  • Plan a fly-in site visit
  • Discuss shutdown and capacity objectives

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Foundations First: What Recent Media Coverage Reminds Engineers About Process

Watercolour-style illustration showing an engineer using a laser scanner to verify existing foundations before design, moving from “assumed” to “verified”.

Engineering Lessons from Recent Media: Foundations & Process First

A recent Tasmanian news story reported on a homeowner receiving a substantial payout after major renovations led to cracking in their house. The coverage in The Mercury described how the problems were linked to inadequate consideration of existing footings and ground conditions during the design of a second-storey extension:

Woodbridge homeowner wins huge payout after home cracked following two-storey extension
https://www.themercury.com.au/truecrimeaustralia/police-courts-tasmania/woodbridge-homeowner-wins-huge-payout-after-home-cracked-following-twostorey-extension

Legal industry commentators also discussed the same matter as a reminder of professional responsibilities when working on existing buildings:

Cracks in the duty: When engineers miss the foundations – Barry Nilsson Lawyers
https://bnlaw.com.au/knowledge-hub/insights/cracks-in-the-duty-when-engineers-miss-the-foundations/

Rather than revisiting who was right or wrong, the reporting offers a constructive opportunity to reflect on how everyday engineering processes can be improved—especially on renovation and brownfield projects where information is incomplete.


1. Investigation Is Part of Design

The media narrative highlights a simple truth:
when we work with existing structures, the ground and foundations are not background details—they are primary design inputs.

Good practice means:

  • Treating site verification as a formal stage of the project
  • Making recommendations for geotechnical or structural checks early
  • Being clear about what is known and what is assumed

A design based only on drawings is never as reliable as one based on verified conditions.


2. Make Assumptions Visible

News coverage often shows that problems grow in the grey space between architect, engineer, and builder.

Helpful habits include:

  • Keeping an assumptions register shared by the whole team
  • Noting on drawings what has been confirmed on site
  • Setting clear triggers for further investigation

When assumptions have owners, risks have boundaries.


3. Communication Is a Structural Element

Many reported disputes stem less from technical ability and more from gaps in communication.

Engineers can lead by:

  • Discussing uncertainties openly at the start
  • Confirming decisions in writing after meetings
  • Encouraging contractors to report unexpected conditions

Good communication is often cheaper than remediation.


4. Scope Changes = Risk Changes

Renovations rarely stay the same as the first sketch.
Media accounts of failures frequently involve projects that grew beyond the original intent.

Better process includes:

  • Re-checking engineering scope whenever the design evolves
  • Linking approvals to stages of investigation
  • Pricing verification as a real deliverable, not an afterthought

Clarity of scope is a form of structural strength.


5. Document the Story of the Project

Journalists and lawyers both rely on records to understand what happened.

For engineers, simple steps make a big difference:

  • Photos tied to inspection notes
  • Short design basis statements
  • Emails confirming client instructions
  • Sketches of as-found conditions

Documentation is not defensive—it is professional memory.


6. Respect the Interface Between Old and New

The media coverage repeatedly points to the moment where new work met an older structure.
That interface is where uncertainty lives.

Practical responses:

  • Specific checks on existing footings before adding load
  • Independent review for heritage or unknown construction
  • Monitoring after completion to confirm behaviour

The junction between old and new deserves the most attention.


7. The Courage to Pause

Perhaps the most human lesson from the reports is that engineers sometimes need to slow a project down.

Saying:

“We need more information before proceeding”

is not obstruction—it is professionalism.

Organisations that support this courage protect clients and engineers alike.


Turning Headlines into Better Practice

The story covered by The Mercury and the subsequent industry commentary do not need to be read as cautionary tales. They can be read as learning opportunities:

  • Investigate before you calculate
  • Make assumptions visible
  • Communicate uncertainty early
  • Document decisions clearly
  • Treat existing conditions with respect

These are the foundations of good engineering, long before concrete is poured.


Engineer performing site investigation with 3D scanner, illustrating investigate → verify → design workflow for existing structures.

Final Thought

Risk will always exist in renovation and brownfield work.
What we control is the process we wrap around that risk.

When engineers focus on verification, transparency, and collaboration, projects become safer, clients are better served, and the profession grows stronger.

Good engineering is not only about correct numbers—
it is about asking the right questions at the right time.

References

“Woodbridge homeowner wins huge payout after home cracked following two-storey extension”The Mercury (Tasmania)
🔗 https://www.themercury.com.au/truecrimeaustralia/police-courts-tasmania/woodbridge-homeowner-wins-huge-payout-after-home-cracked-following-twostorey-extension/news-story/32fe411a57c2471be44962cba86100bd


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Mobile 3D LiDAR Scan Melbourne

Mobile 3D LiDAR scanning concept across Victoria featuring Ballarat mine, Mount Dandenong towers, city landmarks and tram within a state road map.

Mobile 3D LiDAR Scanning Services Melbourne | Engineering-Grade Capture

Melbourne’s industrial landscape is built on decades of growth—factories expanded in stages, plant modified during shutdowns, and buildings adapted to new processes. The challenge today is that many of these facilities no longer match their original drawings.

Mobile 3D LiDAR scanning services solve that problem by capturing the site exactly as it exists, providing engineers, designers, and fabricators with reliable data to work from—without guesswork.

At Hamilton By Design we bring engineering-grade reality capture directly to your Melbourne site. Our mobile LiDAR workflows are designed to support real projects: shutdown upgrades, conveyor installations, brownfield modifications, and compliance documentation.



LiDAR scanner capturing a Ballarat mine structure on an illustrated map of Victoria showing major roads, Mount Dandenong TV towers, the MCG and a Melbourne tram.

Capture the Real Site – Not an Assumption

Traditional measuring methods struggle in complex industrial environments. Pipe bridges, mezzanines, mixed generations of equipment, and tight access areas make manual measurement risky and inaccurate.

Mobile LiDAR scanning delivers:

  • Millimetre-level point clouds of structures and equipment
  • Accurate tie-in points for new installations
  • Clearance checks for conveyors, elevators, and pipework
  • As-built records for compliance and asset management
  • Digital twins ready for design and clash detection

One site visit can capture more information than weeks of manual survey.


A Service Built for Melbourne Industry

From the inner west manufacturing belt to the northern logistics hubs and south-east processing plants, Melbourne projects share common pressures:

  • Short shutdown windows
  • Ageing plant with incomplete drawings
  • Multiple contractors working in the same space
  • Increasing safety and compliance requirements

Our mobile 3D LiDAR scanning services are structured to fit these realities. Most sites can be captured in a single day with minimal disruption to operations. Extra detail is focused around critical interfaces so new equipment fits first time.


Engineering First – Scanning With Purpose

We are not just data collectors. Hamilton By Design is an engineering business that uses scanning as the foundation for practical outcomes.

From a Melbourne scan we can deliver:

  • Registered point clouds in industry formats
  • AutoCAD & SOLIDWORKS models
  • General arrangement drawings
  • Fabrication-ready models
  • Clash and tolerance reports
  • Documentation for Safe Design reviews

Because the team understands fabrication and installation, the data is captured with the end goal in mind—equipment that bolts in without rework.


Applications Across Melbourne

Mobile LiDAR scanning supports a wide range of sectors:

  • Food & beverage processing
  • Recycling and resource recovery
  • Warehousing and logistics
  • Water & wastewater facilities
  • Manufacturing upgrades
  • Conveyor and bulk handling
  • Heritage building retrofits
  • Vehicle and specialised fit-outs

Whether it’s a small workshop in Dandenong or a complex plant in the western suburbs, the approach is the same: capture once, design with confidence.


Reduce Risk Before You Build

The cost of getting measurements wrong is far higher than the cost of a scan:

  • Delayed shutdowns
  • Steel that doesn’t fit
  • Emergency redesigns
  • Additional crane and labour hire
  • Compromised safety outcomes

Mobile 3D LiDAR scanning removes those uncertainties at the start of the project, giving Melbourne businesses control over time, budget, and risk.


Booking & Delivery

  • One day onsite is typically sufficient for most facilities
  • Registered point cloud delivered promptly
  • CAD outputs tailored to your design platform
  • 50% deposit with purchase order, balance on delivery

Our calendar fills quickly around Melbourne shutdown periods—early booking ensures your project stays on track.


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Talk to an Engineering-Led Scanning Team

If you’re planning an upgrade or need accurate as-builts in Melbourne, let’s capture the site properly before design begins.

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Hamilton By Design – Mobile 3D LiDAR Scanning Services
Engineering-grade capture for real industrial projects.

www.hamiltonbydesign.com.au
info@hamiltonbydesign.com.au
Servicing all Melbourne metro and surrounding regions

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Mobile 3D Scanning Services – Engineering-Grade Capture Anywhere in Australia

LiDAR scanning survey across Australia with engineer capturing industrial site data

Mobile 3D Scanning Services | Onsite LiDAR for Regional Australia

When a project is outside the major cities, access to accurate engineering data can be the difference between a smooth upgrade and an expensive mistake. Mobile 3D scanning services bring high-accuracy LiDAR and reality capture directly to your site—whether that’s a regional workshop, a mine in the outback, a water treatment plant, or a small manufacturing facility in a local town.

At Hamilton By Design, our approach is simple:
we come to you, capture the site as it really exists, and convert that data into build-ready CAD and point clouds that engineers, fabricators, and asset owners can rely on.



Composite industrial engineering image showing a fabrication workshop, technical drawings, 3D pipe models and SolidWorks branding.

What Are Mobile 3D Scanning Services?

Mobile 3D scanning means deploying professional laser scanners and engineering workflows on location, not in a lab or office. Instead of measuring with tape, sketches, and guesswork, we capture millions of precise points that represent:

  • Structural steel and concrete
  • Pipework and mechanical equipment
  • Conveyor systems and bulk handling plant
  • Buildings, workshops, and brownfield sites
  • Vehicles, tanks, and custom machinery

The result is a digital twin of your asset that can be used for design, fabrication, clash detection, and maintenance planning—without repeated site visits.


Perfect for Smaller Towns and Regional Projects

Regional businesses often face the same challenges:

  • Limited access to specialist surveyors
  • Old drawings that don’t match reality
  • Upgrades carried out over decades
  • Shutdown windows that are tight and costly

Our mobile service is designed for these exact conditions. We regularly travel to local towns, industrial hubs, and remote facilities to provide the same level of engineering capture normally reserved for major city projects.

Whether you’re in the Central Coast, Mount Isa, Broken Hill, Bathurst, Rockhampton, or anywhere in between, we can mobilise quickly and deliver professional data without the need for you to bring contractors from multiple companies.


How the Process Works

1. One Day Onsite – Minimal Disruption

Most projects can be captured in a single day. We position the scanner, record high-resolution point clouds, and focus extra detail around critical tie-in points.

2. Registered Point Cloud

Back in the office we register and clean the data into a single accurate model referenced to real-world coordinates.

3. Engineering Deliverables

From that scan we can provide:

  • Registered point cloud files
  • PDF site layouts
  • AutoCAD / SOLIDWORKS models
  • Fabrication drawings
  • Clash and tolerance checks

Because we are engineers first—not just surveyors—the outputs are created with practical fabrication and construction in mind.


Why Mobile Scanning Beats Traditional Measuring

  • ✔ No more hand sketches that don’t fit
  • ✔ Reduce rework during shutdowns
  • ✔ Design directly to existing conditions
  • ✔ Accurate tie-ins for conveyors, elevators, pipework
  • ✔ Evidence for compliance and asset records
  • ✔ Faster quoting for fabricators

For small towns where every hour counts and access is limited, this approach removes uncertainty before a single piece of steel is cut.


Industries We Support

Our mobile 3D scanning services are commonly used for:

  • CHPP and mining upgrades
  • Local manufacturing plants
  • Food and beverage facilities
  • Water and wastewater sites
  • Sawmills and timber processing
  • Vehicle and van fit-outs
  • Heritage and retrofit projects
  • Conveyor and bucket elevator installations

No site is too small—if it needs to fit first time, scanning makes sense.


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Book Early – Our Calendar Fills Fast

Regional shutdowns and plant upgrades often happen at the same time of year. Booking early ensures:

  • Availability when your site is ready
  • Data delivered before design deadlines
  • Your project stays on track

We typically work on a 50% deposit with purchase order and balance on delivery of the registered point cloud and agreed outputs.


Let’s Capture Your Site – Wherever It Is

If you’re planning an upgrade in a smaller town or regional facility, talk to a team that understands both engineering and scanning.

Call Hamilton By Design
www.hamiltonbydesign.com.au
📍 Servicing Sydney, Central Coast, Bathurst, Broken Hill, Perth, Mount Isa and regional Australia

Mobile 3D scanning services—bringing city-level engineering to every local town.

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Mechanical Engineering | Structural Engineering


Supporting Australian Coal – Engineering-Led 3D Scanning for CHPP & Coal Wash Plants

CHPP wash plant illustration comparing shutdown rework with LiDAR scanning and prefabrication success.

3D Scanning Services for CHPP – Reduce Rework, Maximise Uptime

Australian coal operations depend on reliable Coal Handling & Preparation Plants (CHPP), wash facilities, conveyors and mechanical systems. Every shutdown, upgrade and modification must be delivered quickly and safely to protect production. The most effective way to achieve this is through engineering-led 3D scanning services that capture real site conditions before a single component is fabricated.

Hamilton By Design specialises in FARO LiDAR and structured-light 3D scanning for the coal sector, turning complex brownfield sites into accurate digital models that drive practical engineering outcomes. Our focus is simple: maximise plant uptime by reducing rework.


Why Shutdowns Need Better Information

Coal wash plants are dynamic environments. Over decades of modifications:

  • drawings no longer match reality
  • structures move under load
  • pipe routes are altered
  • access becomes restricted

Relying on tape measures and sketches during a shutdown invites risk. A bracket that is 20 mm wrong or a spool that fouls an existing service can cost days of lost production. Accurate 3D scanning before the outage removes those unknowns.


Coal wash plant shutdown workflow from delays to scan-led success using LiDAR.

Hamilton By Design 3D Scanning Services

Our scanning services are built specifically for industrial and mining applications:

FARO LiDAR As-Built Capture

  • full plant and conveyor surveys
  • transfer stations, bins and pump boxes
  • structural steel and foundations
  • tie-in points for new pipework
  • clearance verification for maintenance

Structured-Light Scanning (EinScan)

  • motors, gearboxes and legacy parts
  • guards, covers and small assemblies
  • reverse engineering for obsolete components
  • detailed capture for first-time-fit design

Point Cloud to CAD Workflows

  • modelling in SolidWorks & Fusion
  • fabrication drawings for local workshops
  • clash detection and installation planning
  • digital twins for ongoing maintenance

These services ensure that design decisions are based on measured reality, not assumptions.


Engineering-led LiDAR scanning sequence from downtime to online restart.

FARO LiDAR for CHPP As-Builts

Terrestrial LiDAR creates a high-density point cloud of the entire coal wash facility. Engineers can:

  • design new chutes and spools directly over site geometry
  • confirm conveyor alignments
  • plan access platforms and walkways
  • test installation sequences digitally

By linking scanning to engineering, components arrive on site ready to install — protecting uptime and reducing rework during critical shutdown windows.


Practical Outcomes for Coal Plants

Conveyor & Transfer Upgrades

  • accurate chute replacements
  • skirt and belt line verification
  • drive and pulley modifications
  • minimal site adjustments

Pump Boxes & Pipework

  • prefabricated spools that fit first time
  • reverse engineering of worn equipment
  • safe tie-ins without surprises

Structural & Access Works

  • platform and handrail retrofits
  • screen support modifications
  • crane and lifting planning

Every task is driven by 3D scan data so workshops fabricate with confidence.


Visual comparison of EinScan object scanner and LiDAR terrestrial laser scanner in matching sketch style.

Engineering-Led, Not Just Surveying

Hamilton By Design treats scanning as part of the engineering process:

  1. 3D capture of the live plant
  2. engineering review of critical datums
  3. point cloud modelling in parametric CAD
  4. fabrication drawings for Australian workshops
  5. shutdown planning to ensure first-time fit

This approach directly supports the goal of maximum plant uptime.


Supporting Australian Capability

Scan-driven design keeps work local. Regional fabricators receive accurate models and drawings that reflect the real CHPP environment, enabling:

  • faster workshop production
  • fewer site variations
  • safer installations
  • reduced dependence on imported components

Committed to the Coal Sector

Hamilton By Design supports coal operations across NSW, the Central Coast, Sydney and regional Queensland including Mount Isa. Our 3D scanning services enhance every stage of shutdown planning and brownfield upgrades by eliminating guesswork and cutting rework.


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Our Services

  • FARO LiDAR scanning for CHPP as-builts
  • EinScan component capture
  • Point cloud to CAD modelling
  • Fabrication drawings & DXF outputs
  • Clash detection and digital twin support

Maximise your plant uptime by reducing rework — talk to us before your next shutdown.

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Mechanical Engineering | Structural Engineering