Mobile 3D LiDAR Scan Melbourne

Mobile 3D LiDAR scanning concept across Victoria featuring Ballarat mine, Mount Dandenong towers, city landmarks and tram within a state road map.

Mobile 3D LiDAR Scanning Services Melbourne | Engineering-Grade Capture

Melbourne’s industrial landscape is built on decades of growth—factories expanded in stages, plant modified during shutdowns, and buildings adapted to new processes. The challenge today is that many of these facilities no longer match their original drawings.

Mobile 3D LiDAR scanning services solve that problem by capturing the site exactly as it exists, providing engineers, designers, and fabricators with reliable data to work from—without guesswork.

At Hamilton By Design we bring engineering-grade reality capture directly to your Melbourne site. Our mobile LiDAR workflows are designed to support real projects: shutdown upgrades, conveyor installations, brownfield modifications, and compliance documentation.

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Capture the Real Site – Not an Assumption

Traditional measuring methods struggle in complex industrial environments. Pipe bridges, mezzanines, mixed generations of equipment, and tight access areas make manual measurement risky and inaccurate.

Mobile LiDAR scanning delivers:

Millimetre-level point clouds of structures and equipment
Accurate tie-in points for new installations
Clearance checks for conveyors, elevators, and pipework
As-built records for compliance and asset management
Digital twins ready for design and clash detection

One site visit can capture more information than weeks of manual survey.

A Service Built for Melbourne Industry

From the inner west manufacturing belt to the northern logistics hubs and south-east processing plants, Melbourne projects share common pressures:

Short shutdown windows
Ageing plant with incomplete drawings
Multiple contractors working in the same space
Increasing safety and compliance requirements

Our mobile 3D LiDAR scanning services are structured to fit these realities. Most sites can be captured in a single day with minimal disruption to operations. Extra detail is focused around critical interfaces so new equipment fits first time.

Engineering First – Scanning With Purpose

We are not just data collectors. Hamilton By Design is an engineering business that uses scanning as the foundation for practical outcomes.

From a Melbourne scan we can deliver:

Registered point clouds in industry formats
AutoCAD & SOLIDWORKS models
General arrangement drawings
Fabrication-ready models
Clash and tolerance reports
Documentation for Safe Design reviews

Because the team understands fabrication and installation, the data is captured with the end goal in mind—equipment that bolts in without rework.

Applications Across Melbourne

Mobile LiDAR scanning supports a wide range of sectors:

Food & beverage processing
Recycling and resource recovery
Warehousing and logistics
Water & wastewater facilities
Manufacturing upgrades
Conveyor and bulk handling
Heritage building retrofits
Vehicle and specialised fit-outs

Whether it’s a small workshop in Dandenong or a complex plant in the western suburbs, the approach is the same: capture once, design with confidence.

Reduce Risk Before You Build

The cost of getting measurements wrong is far higher than the cost of a scan:

Delayed shutdowns
Steel that doesn’t fit
Emergency redesigns
Additional crane and labour hire
Compromised safety outcomes

Mobile 3D LiDAR scanning removes those uncertainties at the start of the project, giving Melbourne businesses control over time, budget, and risk.

Booking & Delivery

One day onsite is typically sufficient for most facilities
Registered point cloud delivered promptly
CAD outputs tailored to your design platform
50% deposit with purchase order, balance on delivery

Our calendar fills quickly around Melbourne shutdown periods—early booking ensures your project stays on track.

Talk to an Engineering-Led Scanning Team

If you’re planning an upgrade or need accurate as-builts in Melbourne, let’s capture the site properly before design begins.

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Hamilton By Design – Mobile 3D LiDAR Scanning Services
Engineering-grade capture for real industrial projects.

www.hamiltonbydesign.com.au
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Servicing all Melbourne metro and surrounding regions

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2 February 20266 September 2026

Supporting Australian Coal – Engineering-Led 3D Scanning for CHPP & Coal Wash Plants

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3D Scanning Services for CHPP – Reduce Rework, Maximise Uptime

Australian coal operations depend on reliable Coal Handling & Preparation Plants (CHPP), wash facilities, conveyors and mechanical systems. Every shutdown, upgrade and modification must be delivered quickly and safely to protect production. The most effective way to achieve this is through engineering-led 3D scanning services that capture real site conditions before a single component is fabricated.

Hamilton By Design specialises in FARO LiDAR and structured-light 3D scanning for the coal sector, turning complex brownfield sites into accurate digital models that drive practical engineering outcomes. Our focus is simple: maximise plant uptime by reducing rework.

Why Shutdowns Need Better Information

Coal wash plants are dynamic environments. Over decades of modifications:

drawings no longer match reality
structures move under load
pipe routes are altered
access becomes restricted

Relying on tape measures and sketches during a shutdown invites risk. A bracket that is 20 mm wrong or a spool that fouls an existing service can cost days of lost production. Accurate 3D scanning before the outage removes those unknowns.

Coal wash plant shutdown workflow from delays to scan-led success using LiDAR.

Hamilton By Design 3D Scanning Services

Our scanning services are built specifically for industrial and mining applications:

FARO LiDAR As-Built Capture

full plant and conveyor surveys
transfer stations, bins and pump boxes
structural steel and foundations
tie-in points for new pipework
clearance verification for maintenance

Structured-Light Scanning (EinScan)

motors, gearboxes and legacy parts
guards, covers and small assemblies
reverse engineering for obsolete components
detailed capture for first-time-fit design

Point Cloud to CAD Workflows

modelling in SolidWorks & Fusion
fabrication drawings for local workshops
clash detection and installation planning
digital twins for ongoing maintenance

These services ensure that design decisions are based on measured reality, not assumptions.

Engineering-led LiDAR scanning sequence from downtime to online restart.

FARO LiDAR for CHPP As-Builts

Terrestrial LiDAR creates a high-density point cloud of the entire coal wash facility. Engineers can:

design new chutes and spools directly over site geometry
confirm conveyor alignments
plan access platforms and walkways
test installation sequences digitally

By linking scanning to engineering, components arrive on site ready to install — protecting uptime and reducing rework during critical shutdown windows.

Practical Outcomes for Coal Plants

Conveyor & Transfer Upgrades

accurate chute replacements
skirt and belt line verification
drive and pulley modifications
minimal site adjustments

Pump Boxes & Pipework

prefabricated spools that fit first time
reverse engineering of worn equipment
safe tie-ins without surprises

Structural & Access Works

platform and handrail retrofits
screen support modifications
crane and lifting planning

Every task is driven by 3D scan data so workshops fabricate with confidence.

Visual comparison of EinScan object scanner and LiDAR terrestrial laser scanner in matching sketch style.

Engineering-Led, Not Just Surveying

Hamilton By Design treats scanning as part of the engineering process:

3D capture of the live plant
engineering review of critical datums
point cloud modelling in parametric CAD
fabrication drawings for Australian workshops
shutdown planning to ensure first-time fit

This approach directly supports the goal of maximum plant uptime.

Supporting Australian Capability

Scan-driven design keeps work local. Regional fabricators receive accurate models and drawings that reflect the real CHPP environment, enabling:

faster workshop production
fewer site variations
safer installations
reduced dependence on imported components

Committed to the Coal Sector

Hamilton By Design supports coal operations across NSW, the Central Coast, Sydney and regional Queensland including Mount Isa. Our 3D scanning services enhance every stage of shutdown planning and brownfield upgrades by eliminating guesswork and cutting rework.

Our Services

FARO LiDAR scanning for CHPP as-builts
EinScan component capture
Point cloud to CAD modelling
Fabrication drawings & DXF outputs
Clash detection and digital twin support

Maximise your plant uptime by reducing rework — talk to us before your next shutdown.

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Every Shutdown Matters – Engineering-Led Scanning with FARO LiDAR for As-Builts

Illustration showing LiDAR scanning workflow for industrial shutdown from capture to installation.

Every Shutdown Matters – FARO LiDAR for As-Built Scanning

In heavy industry, a shutdown is not just another project milestone — it is the most expensive window on the calendar. Production stops, contractors mobilise, and every hour has a dollar value attached. When something does not fit, the cost is immediate and visible. This is why every shutdown matters, and why the approach to measurement and design before the outage has become critical.

Traditional site measurement relies on tape measures, sketches, and assumptions about existing conditions. In brownfield environments those assumptions are often wrong. Steel moves, plant is modified without drawings, and tolerances stack up over decades. Engineering-led 3D scanning, particularly using FARO terrestrial LiDAR for as-built capture, has changed the way shutdowns are planned and delivered.

From Guesswork to Measured Reality

A terrestrial LiDAR scanner captures millions of accurate points across an entire facility. Instead of a handful of manual dimensions, designers receive a complete digital replica of the plant — every beam, pipe, handrail and obstruction recorded in context. The result is a point cloud that becomes the single source of truth for engineering decisions.

The difference between scanning and traditional measurement is not just accuracy; it is completeness. A fitter with a tape can only measure what they think is relevant. A LiDAR scan measures everything, including the issues no one knew to look for: misaligned bases, out-of-square structures, undocumented modifications and clearance problems that would otherwise appear during the shutdown itself.

When this data is managed by engineers rather than survey technicians alone, it becomes more than a pretty model — it becomes a design tool.

Engineering-Led Scanning

Scanning by itself does not deliver value. The benefit comes when point clouds are interpreted through an engineering lens:

What tolerances actually matter?
Which surfaces are datums and which are cosmetic?
Where will fabrication interfaces occur?
How will the new design be installed within the shutdown sequence?

At Hamilton By Design we approach LiDAR capture as part of the engineering workflow, not a separate service. FARO scans are registered, cleaned and aligned to suit the specific design task — whether that is a conveyor upgrade, pump replacement, structural modification or access platform.

The aim is simple: design once, fit first time.

FARO LiDAR for As-Built Confidence

FARO terrestrial scanners are built for industrial environments. They capture long-range, high-density point clouds that allow designers to work with real conditions rather than idealised drawings. Typical applications include:

As-built capture of processing plants and mine infrastructure
Pipework routing and clash detection
Structural modifications and tie-ins
Equipment change-outs and baseplate verification
Access and safety improvements

By modelling new work directly over the point cloud, engineers can test installation paths, crane clearances and maintenance access long before the shutdown begins. Fabrication drawings are generated from a model that already “fits” the site.

The Cost of Getting It Wrong

During outages the smallest oversight becomes expensive:

A pipe spool 20 mm too long
A bracket that fouls an existing conduit
A motor base drilled to the wrong PCD
A platform clash discovered after hot works have started

Each of these problems triggers rework, additional labour, hot work permits and schedule delays. The true cost is rarely the part itself — it is the lost hours in the critical path.

Engineering-led LiDAR scanning attacks these risks at the source. By understanding existing geometry before fabrication begins, contractors arrive on site with components that have already been proven digitally.

Complementing LiDAR with Object Scanning

Large-scale LiDAR captures the plant; structured-light scanners such as EinScan capture the individual components within it. Motors, guards, cast housings and legacy parts can be digitised on the bench and integrated back into the LiDAR model. This two-tool approach supports:

Reverse engineering of obsolete components
Design of adapters and mounting brackets
Verification of replacement equipment
Creation of accurate fabrication models

The result is a seamless path from reality capture to parametric CAD in Fusion 360 or SolidWorks — guided by engineering intent rather than raw mesh data.

Planning the Shutdown Backwards

Successful outages are designed backwards from the installation day. FARO as-built scanning supports this process:

Pre-shutdown capture – full LiDAR survey of affected areas
Engineering modelling – new design built over the point cloud
Workshop fabrication – components manufactured to verified geometry
Dry fit digitally – clash and access checks completed
On-site installation – minimal adjustment required

By the time the shutdown begins, the unknowns have been removed. Crews are executing a plan rather than solving problems in real time.

More Than Measurement

LiDAR point clouds are also powerful communication tools. Maintenance teams, project managers and contractors can visualise the work in context, improving safety and coordination. Decisions that once required multiple site visits can be made from the office with confidence.

For organisations moving toward digital twin strategies, as-built scans provide the foundation layer — an accurate spatial framework that future projects can reference.

Why Every Shutdown Matters

In mining, manufacturing and energy sectors the shutdown window defines the success of the year. Budgets are tight, schedules are fixed, and tolerance for rework is zero. Engineering-led scanning recognises that reality capture is not an optional extra; it is risk management.

FARO LiDAR for as-builts delivers:

Reduced site hours
Fewer fabrication errors
Safer installation planning
Better collaboration between design and maintenance
Confidence that new work will integrate with old

Most importantly, it respects the fact that every shutdown matters.

Talk to Us

Hamilton By Design provides engineering-led LiDAR scanning across Sydney, the Central Coast and regional Australia, supporting brownfield upgrades, shutdown planning and reverse engineering.

If you’re preparing for an outage or plant modification, speak with our team about capturing accurate as-builts before the clock starts ticking.

www.hamiltonbydesign.com.au

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Engineering-Led 3D Laser Scanning for Industrial Facilities in Sydney

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Engineering-Led 3D Laser Scanning for Industrial Facilities in Sydney

In complex industrial environments, accurate site data is critical — but point clouds alone do not solve engineering problems.

At Hamilton By Design, we provide engineering-led 3D laser scanning services across Sydney’s industrial precincts, delivering not just accurate capture, but build-ready CAD models, verified layouts, and engineering support for plant upgrades, shutdown works, and fabrication projects.

From manufacturing facilities and bulk materials handling plants to port infrastructure and brownfield industrial sites, our scanning workflows are designed to reduce rework, improve constructability, and support safe, compliant engineering outcomes.

Why Engineering-Led Scanning Matters in Industrial Environments

Industrial facilities are rarely documented accurately. Over years of modifications, shutdown changes, and emergency repairs, original drawings quickly become unreliable.

Common issues we see on Sydney industrial sites include:

undocumented structural changes
misaligned conveyors and transfer points
access platforms not matching compliance drawings
equipment upgrades that don’t fit as expected
safety risks during shutdown installation

Traditional survey-only scanning provides geometry — but without engineering interpretation, design risk remains high.

Hamilton By Design integrates engineering verification directly into the scanning and modelling workflow, ensuring captured data supports:

mechanical design
structural verification
fabrication detailing
construction planning

This approach is critical for brownfield upgrades and safety-critical installations.

From Point Cloud to Build-Ready CAD — Not Just Visual Models

Our Sydney scanning projects are delivered as part of a complete scan-to-engineering workflow, including:

high-accuracy terrestrial LiDAR scanning
registered point cloud datasets
engineering-grade CAD and BIM modelling
mechanical and structural integration
fabrication and construction-ready outputs

This allows project teams to move directly from:

Site capture → engineering design → fabrication → installation

without the delays and risks associated with re-measuring or redesigning due to site conflicts.

For shutdown and live-plant environments, this dramatically reduces:

installation clashes
hot-work exposure
crane and access planning errors
schedule overruns

Industrial Facilities We Support Across Sydney

Hamilton By Design provides industrial scanning and engineering support across:

manufacturing plants
materials handling facilities
recycling and processing plants
port and logistics infrastructure
food and beverage production
utilities and treatment facilities

Our team understands the constraints of:

live plant operations
confined access
safety compliance requirements
short shutdown windows

Scanning is planned to integrate with plant operations and maintenance teams, not disrupt them.

Sydney Industrial Precincts We Regularly Support

We provide 3D laser scanning and engineering modelling across key industrial areas including:

Alexandria and Inner South industrial zones
Port Botany and logistics precincts
Western Sydney manufacturing corridors
North Shore infrastructure and access-restricted sites
Regional NSW industrial and mining-linked facilities

Each location presents different engineering challenges — from heavy materials handling to structural access compliance — which is why engineering involvement during scanning is critical.

Supporting Engineering, Fabrication and Compliance

Unlike scanning companies that deliver only spatial data, Hamilton By Design integrates scanning into broader project delivery, supporting:

mechanical upgrades and replacements
structural strengthening and access platforms
conveyor and chute modifications
guardrail and walkway compliance upgrades
fabrication shop detailing
as-built documentation for asset registers

This ensures scanning outputs are aligned with:

Australian Standards
engineering design requirements
construction tolerances

Not just visual representation.

Why Industrial Clients Choose Hamilton By Design

Industrial clients across Sydney engage Hamilton By Design because we offer:

✔ engineer-led scanning and modelling workflows
✔ mechanical and structural design capability in-house
✔ fabrication-aware CAD modelling
✔ experience in mining and heavy industry environments
✔ practical understanding of shutdown and brownfield projects

This allows us to support projects from initial site verification through to construction and commissioning.

When to Use Engineering-Led 3D Scanning

Our Sydney industrial scanning services are particularly valuable for:

brownfield plant upgrades
conveyor and materials handling modifications
access and safety compliance projects
clash detection before fabrication
replacement of undocumented equipment
retrofit installations in congested areas

If the project requires accurate geometry and engineering accountability, scanning must be part of the engineering workflow — not separate from it.

Talk to an Engineering-Led Scanning Team in Sydney

If you are planning an industrial upgrade, shutdown modification, or facility redevelopment in Sydney, Hamilton By Design can provide:

engineering-led LiDAR scanning
point cloud to CAD modelling
mechanical and structural design support
fabrication-ready documentation

Contact our team to discuss how engineering-driven site capture can reduce project risk and improve construction outcomes.

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3D Scanning Sydney | LiDAR & Scan to CAD

Hamilton By Design provides engineering-led 3D scanning, LiDAR scanning, mechanical engineering and digital engineering services throughout Sydney and Greater Sydney.

Explore our related Sydney services:

3D Scanning Sydney – Engineering-grade terrestrial laser scanning, as-built surveys and point cloud capture for industrial, infrastructure and commercial projects.
Reality Capture Sydney – High-accuracy reality capture, digital twins, asset documentation and engineering-grade site verification.
Scan to CAD Sydney – Convert point cloud data into AutoCAD, SolidWorks, Inventor and other engineering-ready CAD deliverables.
Point Cloud Modelling Sydney – Engineering-grade point cloud processing, clash detection, as-built verification and 3D modelling.
Mechanical Engineering Sydney – Mechanical design, plant upgrades, materials handling systems, conveyors, chutes, platforms and engineering support.
Structural Drafting Sydney – Structural steel drafting, fabrication drawings, GA drawings, workshop detailing and as-built documentation.

Hamilton By Design supports projects throughout Sydney CBD, Parramatta, Liverpool, Penrith, Blacktown, Chatswood, Alexandria, Mascot, Newcastle and the Central Coast.

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3D Scanning Services Darwin: Industrial LiDAR for As-Builts, Shutdowns & Brownfield Upgrades

3D Scanning Services Darwin | Industrial LiDAR for Engineering Projects

In Darwin’s industrial and infrastructure sectors, accurate site data is critical before any upgrade, shutdown or retrofit project begins. Many facilities are operating with outdated drawings, undocumented modifications and congested plant layouts — making traditional site measurement slow, risky and unreliable.

Engineering-grade 3D LiDAR scanning provides fast, highly accurate as-built data that engineers can rely on for design, fabrication and installation planning. At Hamilton By Design, we deliver industrial 3D scanning services in Darwin that support brownfield upgrades, shutdown works and asset documentation across mining, ports, defence and utilities.

What Is Engineering-Grade 3D Scanning?

Unlike basic surveying or photogrammetry, industrial LiDAR scanning captures millions of measurement points per second to generate a true-scale point cloud of your facility.

This allows engineers to:

Measure clearances accurately
Verify structural geometry
Detect clashes before fabrication
Design directly from real-world data

Our workflows convert point cloud data into:

CAD models
Fabrication drawings
BIM and coordination models
As-built documentation

This means scanning is not just a survey — it becomes the foundation of your entire engineering workflow.

Industrial LiDAR scanning of a processing plant with colourful point cloud visualisation and engineer reviewing 3D scan data on site

Key Industries Using 3D Scanning in Darwin

Darwin is a major hub for industrial and infrastructure projects across Northern Australia. The most common users of LiDAR scanning include:

Defence & Secure Facilities

Hangars, workshops and logistics buildings
Fuel systems and plant rooms
Retrofit and compliance upgrades

Scanning allows engineers to design remotely while reducing on-site access requirements and security risks.

Ports, Marine & Bulk Handling Infrastructure

Conveyors and transfer stations
Wharf structures and ship loaders
Upgrade planning without interrupting operations

LiDAR scanning enables safe measurement of live operating assets and complex marine structures.

Mining Support & Materials Handling

While many mines are remote, engineering and fabrication is often coordinated through Darwin.

Typical applications include:

Transfer chute redesign
Conveyor upgrades
Structural tie-ins during shutdowns

Accurate scans reduce installation risk and minimise costly shutdown overruns.

Oil, Gas & LNG Support Facilities

Skid and modular plant design
Pipe routing and equipment replacement
Brownfield retrofit engineering

Scanning ensures new modules fit first time, even when original drawings are incomplete.

Government Infrastructure & Utilities

Water and wastewater treatment plants
Power generation and substations
Asset documentation and compliance works

As-built scanning supports long-term asset management and future upgrade planning.

Common Problems 3D Scanning Solves

Engineering teams typically engage scanning when they face:

Missing or inaccurate drawings
Congested plant layouts
High risk of installation clashes
Tight shutdown windows
Remote engineering coordination

By capturing the full environment, engineers can design with confidence and reduce rework during construction.

Typical Deliverables From a Darwin LiDAR Scan

Depending on your project, we can provide:

Registered point clouds (E57 / RCP formats)
3D CAD models for design
Fabrication and installation drawings
Structural verification models
BIM coordination models
As-built documentation packages

This allows scanning data to be used directly by mechanical, structural and drafting teams.

Why Industrial Projects Choose Hamilton By Design

Hamilton By Design is an engineering-led scanning and modelling provider, not just a survey company.

Our clients value that we understand:

Shutdown scheduling pressures
Fabrication tolerances
Installation constraints
Australian Standards compliance
Mining and industrial safety requirements

This means the data we deliver is practical for real-world construction and maintenance projects, not just visually accurate.

When Should You Use 3D Scanning on Your Project?

3D scanning is most valuable when:

Modifying existing plant or structures
Designing replacement equipment
Planning shutdown installations
Verifying compliance or structural alignment
Preparing for major upgrades

Early scanning often prevents downstream engineering changes and costly site delays.

Laser Scanning Engineering – Darwin CBD

3D Scanning Services Available Across Darwin and the Top End

We support projects in:

Darwin industrial precincts
Port and marine facilities
Remote mining and processing sites
Defence infrastructure environments

Our team can mobilise scanning crews and deliver digital models suitable for immediate engineering use.

Speak With an Engineer About Your Darwin Scanning Project

If you are planning upgrades, shutdown work or plant modifications, accurate site data is the first step toward reducing risk and improving delivery outcomes.

Contact Hamilton By Design to discuss industrial 3D scanning services in Darwin and how LiDAR data can support your engineering and fabrication workflow.

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Brownfield Upgrades & Shutdowns

Engineering-grade LiDAR scanning of a dragline at a Hunter Valley mine producing CAD-ready data for SolidWorks and Autodesk Inventor

Brownfield Industrial Upgrades & Shutdown Engineering | Engineering-Led 3D Scanning

Engineering-Led Design, Reality Capture, and Scan-to-CAD for Existing Assets

Brownfield industrial upgrades are where engineering risk is highest — and where assumptions cost the most.

Existing plant, undocumented modifications, restricted access, and shutdown-driven timeframes demand accurate site data, practical engineering judgement, and build-ready design. At Hamilton By Design, we support brownfield upgrades through an engineering-led digital workflow that connects reality capture, scan-to-CAD, and mechanical design to deliver safer, more reliable shutdown outcomes.

A 3D laser scanner on a tripod capturing an industrial plant structure, with a colourful point cloud and blue CAD wireframe overlay illustrating engineering-grade 3D laser scanning accuracy.

What Defines a Brownfield Upgrade?

A brownfield upgrade involves modifying, extending, or replacing existing operational assets, often under live plant or shutdown constraints.

Typical challenges include:

Incomplete or outdated drawings
Limited physical access for verification
Interfaces with existing structures and services
Shutdown windows measured in days, not weeks

These conditions make engineering-led verification essential before design and fabrication begin.

Engineering-Led Reality Capture for Existing Plant

Hamilton By Design uses engineering-grade 3D LiDAR scanning to capture existing conditions accurately, even in complex and congested environments.

This approach allows engineering teams to:

Verify as-built conditions without repeated site access
Identify clashes and interferences early
Design upgrades that fit first time
Reduce exposure hours in live plant environments

Reality capture becomes a risk-reduction tool, not just a documentation exercise.

Typical Brownfield Assets We Support

Brownfield upgrades frequently focus on high-wear, high-risk interfaces within industrial and mining facilities.

Hoppers & Chutes

ROM hoppers and surge bins
Transfer chutes and discharge transitions
Wear-prone interfaces and liners

Conveyors & Transfer Stations

Conveyor head and tail stations
Transfer points and discharge zones
Supporting steelwork and access structures

Pump Boxes & Process Interfaces

Pump boxes, sumps, and pipe interfaces
Structural supports and maintenance access
Integration with existing plant services

Vertical Shaft & Drop Structures

Vertical shaft hoppers
Ore passes and gravity-fed transfers
Confined and difficult-to-access assets

These assets are rarely isolated — they sit within tightly constrained systems where accuracy matters.

Bulk materials conveyor with compliant safety guarding at the hopper, tail end, and along the conveyor, shown with an engineer reviewing guarding design drawings.

Scan-to-CAD: Turning Reality Into Buildable Design

Point clouds alone don’t deliver projects — engineering-intent models do.

Our scan-to-CAD workflows are developed specifically for:

Mechanical and structural design
Fabrication-ready detailing
Brownfield integration and installation sequencing

By aligning LiDAR data directly with CAD and engineering workflows, we eliminate guesswork and support fit-first-time fabrication.

Reliable Support for Shutdown-Driven Projects

Shutdowns compress months of work into days. There is no tolerance for redesign on site.

Engineering-led reality capture supports shutdown success by:

Allowing design to be completed well in advance
Supporting off-site fabrication
Reducing RFIs and site queries
Increasing the amount of work completed per shutdown

Better information means more work done with fewer resources.

Safety Is an Engineering Outcome

Safety outcomes in brownfield environments are determined during planning and design, not during installation.

Accurate site data allows engineers to:

Design safer access and maintenance solutions
Reduce hot works and re-measurement on site
Identify hazards before shutdown execution
Improve compliance with Australian Standards

Engineering-led workflows reduce risk across the entire upgrade lifecycle.

Australian Engineering Quality You Can Rely On

Hamilton By Design delivers Australian engineering know-how, grounded in practical site experience.

We don’t just capture data — we:

Understand how plant is built and maintained
Design with fabrication and installation in mind
Take responsibility for engineering outcomes

This approach differentiates us from low-cost capture services that transfer risk downstream.

How This Integrates With Our Engineering Services

Brownfield upgrade support integrates directly with our broader capabilities, including:

Bulk material handling engineering
Mining and heavy-industry mechanical design
Engineering-led 3D scanning and scan-to-CAD workflows

This ensures continuity from site verification through to build-ready deliverables.

Speak With an Engineer

If you’re planning a brownfield upgrade involving:

Hoppers, chutes, or bins
Conveyor transfers
Pump boxes or process interfaces
Vertical shaft or gravity-fed systems
Shutdown-critical works

Early engineering-led verification can significantly reduce risk.

Speak with an engineer at Hamilton By Design to discuss your upgrade or shutdown requirements.

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Brownfield Industrial Upgrades & Shutdown Engineering | Engineering-Led 3D Scanning

What Defines a Brownfield Upgrade?

Engineering-Led Reality Capture for Existing Plant

Typical Brownfield Assets We Support

Hoppers & Chutes

Conveyors & Transfer Stations

Pump Boxes & Process Interfaces

Vertical Shaft & Drop Structures

Scan-to-CAD: Turning Reality Into Buildable Design

Reliable Support for Shutdown-Driven Projects

Safety Is an Engineering Outcome

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How This Integrates With Our Engineering Services

Speak With an Engineer

Our clients: