3D LiDAR Laser Scanning & Drafting Services in Chatswood & Greater Sydney

Infographic promoting 3D LiDAR scanning across Chatswood and Sydney, showing a technician operating a laser scanner with Sydney landmarks in the background. The graphic highlights services such as point clouds, 3D modelling, clash detection, drawings and installation fit, with icons representing processing plants, data centres, hotels, buildings, steel fabrication and accuracy.

Hamilton By Design provides high-accuracy 3D LiDAR laser scanning and drafting services for projects across Chatswood, the Lower North Shore and greater Sydney.

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Whether youโ€™re refurbishing an office floor, upgrading a plant room, planning a hotel fit-out or redeveloping an older building, we capture millimetre-accurate as-built data so your team can design with confidence and avoid costly rework on site.


Why 3D LiDAR Scanning for Sydney Projects?

Many Sydney buildings and industrial sites have been modified over decades. Original drawings are incomplete, out of date, or simply wrong. Tape measures and rough sketches arenโ€™t enough when youโ€™re trying to:

  • Fit new services into congested ceiling voids
  • Install new equipment into tight plant rooms
  • Convert offices, retail or hotels to new uses
  • Upgrade mechanical, electrical or hydraulic systems

Our 3D LiDAR scanning captures millions of data points to create an accurate digital twin of your site. This becomes the single source of truth for architects, engineers, builders and fabricators.

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Who We Work With in Chatswood & Greater Sydney

We support a wide range of clients, including:

  • Architects & building designers โ€“ renovation, fit-out and adaptive-reuse projects
  • Property developers & commercial building owners โ€“ feasibility, refurbishment and change-of-use
  • Builders, shop-fitters & interior fit-out contractors โ€“ offices, retail, hospitality and medical suites
  • Industrial & manufacturing facilities โ€“ plant rooms, processing areas, warehouses and workshops
  • Hotel & hospitality operators โ€“ refurbishing guest rooms, lobbies and back-of-house areas
  • Consulting engineers, BIM and drafting teams โ€“ needing reliable as-built data to design from
  • Strata managers & property managers โ€“ accurate base drawings for long-term building management

From Chatswood, North Sydney and Macquarie Park through to the Sydney CBD, Parramatta and wider metropolitan region, we bring the same engineering-grade accuracy to every project.


Our 3D Scanning & Drafting Services

3D LiDAR Laser Scanning

  • On-site 3D LiDAR scanning of buildings, plant rooms, industrial areas and external structures
  • Safe, non-intrusive data capture with minimal disruption to tenants or operations
  • High-resolution point clouds suitable for detailed engineering and architectural design

As-Built Documentation & Point Cloud Deliverables

  • Cleaned and registered point clouds supplied in industry-standard formats
  • 2D plans, sections and elevations derived from the scan
  • As-built drawings for compliance, approvals and record documentation

3D Modelling & Drafting

  • 3D models developed in professional CAD platforms (e.g. SolidWorks and other CAD tools)
  • Structural steel, mechanical plant, pipework and platforms modelled directly from scan data
  • General arrangement drawings, details and DXF files ready for fabrication

Coordination, Clash Checks & Fit-Out Support

  • Model overlays for new works versus existing conditions
  • Early identification of clashes in ceilings, risers and plant rooms
  • Support for coordination meetings between architects, engineers and builders

Typical Projects in Chatswood & Sydney

  • Office and commercial fit-outs in Chatswoodโ€™s commercial towers
  • Refurbishment of aged office buildings into modern workplaces or mixed-use spaces
  • Plant-room upgrades for HVAC, fire, electrical and data infrastructure
  • Retail, hospitality and hotel refurbishments needing accurate existing conditions
  • Layout and expansion projects in industrial estates and light-manufacturing facilities

In each case, our role is to give your team accurate 3D project data so design, pricing and construction decisions are based on reality, not assumptions.



Related Sydney Services

Hamilton By Design provides engineering-led 3D scanning, LiDAR scanning, mechanical engineering and digital engineering services throughout Sydney and Greater Sydney.

Explore our related Sydney services:


  • 3D Scanning Sydney โ€“ Engineering-grade terrestrial laser scanning, as-built surveys and point cloud capture for industrial, infrastructure and commercial projects.
  • Reality Capture Sydney โ€“ High-accuracy reality capture, digital twins, asset documentation and engineering-grade site verification.
  • Scan to CAD Sydney โ€“ Convert point cloud data into AutoCAD, SolidWorks, Inventor and other engineering-ready CAD deliverables.
  • Point Cloud Modelling Sydney โ€“ Engineering-grade point cloud processing, clash detection, as-built verification and 3D modelling.
  • Mechanical Engineering Sydney โ€“ Mechanical design, plant upgrades, materials handling systems, conveyors, chutes, platforms and engineering support.
  • Structural Drafting Sydney โ€“ Structural steel drafting, fabrication drawings, GA drawings, workshop detailing and as-built documentation.

Hamilton By Design supports projects throughout Sydney CBD, Parramatta, Liverpool, Penrith, Blacktown, Chatswood, Alexandria, Mascot, Newcastle and the Central Coast.


Why Work With Hamilton By Design?

  • Mechanical engineering background โ€“ not just survey data, but practical design insight
  • Millimetre-accurate capture for reliable as-built documentation
  • Drafting and design capability โ€“ from point cloud to fabrication-ready drawings
  • Local knowledge of Chatswood and the broader Sydney construction and industrial environment
  • Flexible engagement โ€“ from one-off scans to full scan-to-model-to-fabrication workflows

Letโ€™s Talk About Your Chatswood or Sydney Project

If youโ€™re planning a refurbishment, fit-out or plant upgrade in Chatswood or greater Sydney, accurate 3D data is the simplest way to reduce risk, avoid clashes and keep your project on schedule.

Get in touch with Hamilton By Design to discuss:

  • Your site and project objectives
  • What needs to be scanned
  • The outputs your designers, engineers or fabricators require

Weโ€™ll recommend a practical scanning and drafting scope that fits your budget and timeframes while giving your team the confidence that comes from working with trusted, verified as-built information.

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Lessons from a Landmark Case

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How 3D Laser Scanning Supports As-Built Documentation Under Australian Building Codes & Legal Requirements

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3D Scanning Sydney

3D Laser Scanning in the Pilbara

High-Accuracy LiDAR Capture for Iron Ore, Mining, Processing & Heavy Industrial Projects

The Pilbara is one of the toughest and most productive mining regions in the world โ€” from major iron-ore operations to heavy material-handling infrastructure, port facilities and processing plants. Hamilton By Design provides high-accuracy 3D laser scanning across the Pilbara, delivering millimetre-accurate digital data to support engineering upgrades, shutdowns, maintenance and compliance.

Whether you operate a mine site, rail facility, conveyor system, crusher station, transfer tower or port infrastructure, 3D scanning provides a true digital record of your assets โ€” eliminating guesswork and reducing downtime during critical works.


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Why 3D Scanning is Essential in the Pilbara

Mining infrastructure in the Pilbara runs 24/7 under intense wear, high temperatures and long production cycles.
Manual measurements and tape-based methods simply cannot meet the accuracy or safety requirements of modern mining operations.

Common tape-measure problems in Pilbara operations:

  • Misaligned holes, flanges or bolt patterns
  • Spools or structural components that donโ€™t fit during shutdown
  • Incorrect angles, offsets or clearances
  • Rework and cutting/grinding onsite
  • Cost blowouts due to unexpected geometry
  • Lost shutdown hours due to re-fabrication
  • Safety risks from working at heights or near live plant

3D scanning removes these risks entirely by capturing exact as-built geometry, even in complex or harsh industrial environments.


Hamilton By Designโ€™s 3D Scanning Capabilities in the Pilbara

We use high-accuracy FARO LiDAR scanners and advanced modelling workflows to support engineering teams, fabricators and shutdowns across the region.

As-Built Laser Scanning

Capture the true geometry of:

  • ROM pads & crusher stations
  • Overland conveyors & transfer towers
  • Screen houses
  • Car dumpers
  • Stackers & reclaimers
  • Rail loadout facilities
  • Pump skids & pipe spools
  • Drive stations & take-up systems
  • Port handling systems
  • Structural platforms, stairs & gantries

Perfect for refurbishments, shutdown planning and large brownfield upgrades.

Scan-to-CAD Modelling

From your scans we can produce:

  • SolidWorks models
  • GA drawings
  • Fabrication-ready component models
  • Clash detection models (Navisworks)
  • Digital twins
  • BIM-ready geometry
  • Pipe spools, chutes, frames & mechanical layouts

Accurate, fabrication-ready models reduce installation risk to nearly zero.

Shutdown & Maintenance Support

3D scanning helps Pilbara teams:

  • Verify replacement components before dispatch
  • Capture worn equipment for reverse engineering
  • Ensure new equipment fits existing frames
  • Confirm bolt centres, flange faces & alignment
  • Reduce onsite cutting, grinding & modification
  • Complete shutdowns faster and safer

Digital QA & Dimensional Verification

Before components leave a workshop, we can:

  • Scan the fabricated item
  • Overlay it against the original CAD
  • Validate dimensional accuracy
  • Confirm a perfect onsite fit

This prevents shutdown-day surprises.


Industries & Operations We Support in the Pilbara

Hamilton By Design provides scanning and engineering support to:

  • Iron ore operations
  • Port stockyard & ship-loading infrastructure
  • Screening & crushing plants
  • Conveyor and transfer systems
  • Rail loadout facilities
  • Pumping & dewatering infrastructure
  • Fabrication workshops & OEM suppliers
  • Shutdown and maintenance contractors
  • Structural & mechanical engineering teams

If it moves ore, loads ore, screens ore or supports ore โ€” we can scan it.


Benefits of 3D Scanning for Pilbara Mining Operations

1. Fit-Right-First-Time Fabrication

No more rework, cutting, grinding or on-the-fly adjustments.

2. Millimetre-Accurate Digital Capture

Every measurement is accurate โ€” bolt holes, beam centres, flanges, angles, offsets and clearances.

3. Increased Safety

Scanning is done from the ground, reducing time spent working at heights or near live machinery.

4. Reduced Shutdown Duration

Upgrades install faster when parts actually fit.

5. Better Communication

3D models and point clouds clearly communicate constraints and layout to all stakeholders.

6. Future-Proof Documentation

Your digital twin becomes a long-term asset for planning future works.


Why Choose Hamilton By Design in the Pilbara?

  • Experience scanning iron-ore operations, heavy plant and brownfield facilities
  • Precise, fabrication-ready modelling using SolidWorks & 3DEXPERIENCE
  • Fast mobilisation to Pilbara sites
  • Strong understanding of shutdown pressures and operational constraints
  • Clear, clean, professional deliverables for fabricators & engineers
  • Digital QA & verification before dispatch
  • Practical, hands-on engineering knowledge โ€” not just scanning technology

We partner with mine operators, engineering teams, supervisors, fabricators and shutdown contractors to keep projects accurate, predictable and on schedule.


Book 3D Laser Scanning in the Pilbara

If your operation requires precise site data for a shutdown, upgrade, conveyor modification, structural redesign or new fabrication, Hamilton By Design can deliver fast, reliable and accurate 3D scanning anywhere in the Pilbara.

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Contact us today to book a scan or request a project review.

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3D Laser Scanning on the Central Coast

Hero image of a FARO-style 3D laser scanner on a tripod capturing a waterfront building on the Central Coast, with a digital point-cloud and CAD wireframe overlay showing the structure being scanned for 3D laser scanning and LiDAR services.

High-Accuracy As-Built Capture for Engineering, Construction & Industrial Projects

Blue 3D LiDAR scanner icon on a tripod with scanning waves

Hamilton By Design provides advanced 3D laser scanning and LiDAR measurement services across the NSW Central Coast โ€” delivering precise digital data for engineering, construction, fabrication and asset management. Whether you are planning a renovation, designing a new structure, upgrading industrial equipment, or documenting an existing facility, 3D scanning provides millimetre-accurate digital models that eliminate measurement errors and streamline your entire project.

Located on the Central Coast, we support builders, engineers, architects, fabricators, facility managers and industrial clients with fast, reliable scanning services.


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Why 3D Laser Scanning?

Traditional tape measurements, manual sketches and hand-drawn plans often lead to:

  • Inaccurate dimensions
  • Rework during fabrication
  • Poor fitment during installation
  • Costly site return visits
  • Miscommunication between contractors
  • Delays in approval and handover

3D LiDAR scanning removes these issues by capturing a complete digital record of your site with unmatched accuracy.


What Hamilton By Design Delivers

Using high-accuracy FARO LiDAR scanners and advanced processing workflows, we provide:

As-Built Capture

Perfect for:

  • Residential structures
  • Commercial buildings
  • Industrial facilities
  • Warehouses and factories
  • Mechanical rooms and plant spaces
  • Complex structural or mechanical layouts

Millions of data points are captured in minutes, delivering a full 3D representation of your site.

Scan-to-CAD Modelling

From your scan, we can create:

  • SolidWorks models
  • 3D architectural models
  • Shop drawings
  • BIM-compatible geometry
  • Point cloud overlays
  • Floor plans & layout models

This ensures fabrication and construction teams work from accurate, up-to-date information.

Construction & Renovation Support

Ideal for:

  • Builders and trades
  • Home extensions and remodels
  • Kitchen & bathroom redesigns
  • Fit-outs and refurbishments
  • Steel fabrication and installation
  • Renovating older or undocumented buildings

Scanning eliminates guesswork, prevents clashes, and speeds up project delivery.

Industrial & Mechanical Applications

The Central Coast has a growing industrial sector โ€” we support:

  • Manufacturing facilities
  • Water & wastewater infrastructure
  • Mechanical workshops
  • Processing equipment
  • Structural frames and walkways
  • Pipe spools and mechanical plant

We capture accurate geometry for upgrades, redesign, or compliance checks.

Digital Twins

Your site can be converted into a navigable digital model for:

  • Remote inspections
  • Compliance documentation
  • Asset management
  • Future planning
  • Contractor coordination

Everything is measurable and accurate.


โ€œWe remove project risk by combining high-accuracy scanning, engineering judgement, and construction-ready documentation under one accountable team.โ€ – Anthony Hamilton


Benefits of 3D Scanning for the Central Coast

1. Zero Measurement Errors

Capture exact dimensions โ€” every angle, surface and clearance.

2. Reduce Rework & Delays

Fabricators and builders receive accurate drawings the first time.

3. Improve Safety

Scan from a distance โ€” no need to access hazardous or hard-to-reach areas.

4. Faster Project Delivery

Less time on site, fewer surprises during construction.

5. Better Communication

Point clouds, 3D models and digital walkthroughs help all stakeholders understand the site.

6. Full Digital Documentation

Perfect for renovations, expansions and long-term asset management.


Who We Work With on the Central Coast

  • Builders & carpenters
  • Architects & designers
  • Homeowners & renovators
  • Engineers (structural, mechanical, civil)
  • Steel fabricators & machine shops
  • Industrial and commercial facilities
  • Local government & utilities
  • Asset owners & property managers

If you build it, maintain it, redesign it or fabricate it โ€” we can scan it.


3D LiDAR scanning services on the Central Coast providing engineering-grade laser scanning, point cloud capture, scan-to-CAD modelling and industrial reality capture for infrastructure and industrial projects.
Drafting services on the Central Coast providing engineering drawings, fabrication detailing, as-built documentation, reverse engineering and CAD drafting for industrial and infrastructure projects.
Mechanical engineering services on the Central Coast providing industrial design, plant inspections, pump calculations, reverse engineering and engineering support for manufacturing, infrastructure and heavy industry projects.

Our Workflow

  1. Site visit & scanning
    Fast, safe and accurate LiDAR capture.
  2. Point cloud processing
    Alignment, noise reduction and clean-up.
  3. Scan-to-CAD modelling
    3D solids, structural geometry, mechanical layouts or floor plans.
  4. Drawing & documentation
    Fabrication drawings, models or digital twins.
  5. Delivery & project support
    Ready for engineers, builders, or fabricators to use immediately.

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Why Choose Hamilton By Design?

  • Based on the Central Coast
  • Fast mobilisation and quick turnaround
  • High-accuracy FARO 3D scanning
  • Detailed CAD modelling using SolidWorks
  • Experience across engineering, construction and fabrication
  • Fabrication-ready drawings and digital QA
  • Practical, real-world understanding of how things get built

Our goal is simple:
Give you the digital accuracy to build, fabricate and install with confidence.


Book 3D Laser Scanning on the Central Coast

If you need accurate measurements for construction, engineering, renovation or industrial projects, Hamilton By Design is ready to support you with precise 3D scanning and digital modelling.

Contact us today to book a scan or request a project review.

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Mount Isa

Engineering & 3D Laser Scanning Services in Mount Isa

Supporting Hard-Rock Mining, Processing Plants & Regional Industry

Mount Isa is one of Australiaโ€™s most iconic mining regions โ€” a landscape defined by heavy industry, world-class mineral resources, and complex mechanical infrastructure. Hamilton By Design partners with mining and engineering companies across Mount Isa to deliver accurate, reliable and fabrication-ready engineering solutions.

Whether youโ€™re upgrading a conveyor, replacing worn chutes, capturing as-built data before shutdown, or solving long-term operational bottlenecks, our team brings precise engineering and modern digital tools to every project.


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Our Services

3D Laser Scanning (LiDAR)

Accurate as-built information is critical in brownfield mining environments.
Hamilton By Design provides fast, high-accuracy 3D LiDAR scanning using FARO Focus technology:

  • As-built capture for existing plant and machinery
  • Pre-shutdown measurement and digital QA
  • Point-cloud generation for design, compliance, and verification
  • Clash detection for new installations
  • Scan-to-CAD models for fabrication and engineering planning

High-resolution data reduces rework, improves safety, and makes it easier to plan complex upgrades.


Mechanical Engineering

We support maintenance teams, shutdown crews, and capital works projects through:

  • Chute optimisation and redesign
  • Conveyor modifications and transfer-tower upgrades
  • Pump and slurry-handling systems
  • Mechanical assemblies and machine components
  • Fluid transfer and pipe-routing development

Our engineering approach focuses on reliability, maintainability, and long-term productivity.


Structural Engineering

Mining operations demand robust structures that handle harsh loads and constant vibration. Our structural services include:

  • Platforms, stairs and walkways
  • Structural supports and frames
  • Access systems for safe maintenance
  • Compliance upgrades and design verification
  • Brownfield integration into existing plant layouts

Every structure is modelled in 3D to confirm safety, fit, and practical access.


3D CAD Modelling & Fabrication Drawings

We create accurate, fabrication-ready SolidWorks models and drawings for:

  • Chutes, diverters and hoppers
  • Conveyor frames, guards, and transfer points
  • Pipe spools, manifolds, and pump skids
  • Structural layouts, GA drawings and BOM creation

Our deliverables are built for real-world construction โ€” clear, accurate and ready for fabrication.


FEA / Simulation

Before anything is manufactured or installed, we validate performance using:

  • Stress analysis
  • Fatigue checks
  • Weld and joint assessment
  • Validation of new or modified components under real loading conditions

FEA minimises risk, extends equipment life, and supports compliance with engineering standards.


Plant Upgrades & Retrofits

Mount Isaโ€™s mining facilities operate continuously โ€” our role is to help you improve reliability and throughput with minimal disruption:

  • Brownfield redesign and integration
  • Fit-for-purpose component replacement
  • Productivity improvements
  • Shutdown planning and digital measurement
  • Design for maintainability and safety

From small modifications to large-scale infrastructure upgrades, we help mines operate with greater confidence.


Why Mining Companies in Mount Isa Choose Hamilton By Design

  • Local knowledge of mining operations across the North West Minerals Province
  • Fast turnaround for scans, drawings and engineering models
  • Accurate digital data reducing onsite rework and re-measurement
  • Fabrication-ready deliverables trusted by boilermakers, fitters, contractors and OEMs
  • Practical engineering from people who understand heavy industry

We combine digital engineering with hands-on mining experience โ€” giving you a partner who understands the environment, the pressures, and the operational realities of Mount Isa.

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3D Laser Scanning in Mount Isa

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Hard Rock Processing Plant Engineering & 3D Laser Scanning

Mechanical, Structural & Digital Engineering Support for Crushing, Milling & Conveying

Hard rock processing plants work hard โ€“ high loads, extreme abrasion, constant vibration and tight production targets. When something doesnโ€™t fit, breaks or wears out too fast, the cost in lost tonnes adds up quickly.

Hamilton By Design supports gold, copper, zinc, lead, nickel, lithium and iron ore operations with a combination of:

  • 3D laser scanning (LiDAR) & point cloud capture
  • 3D modelling & drafting (SolidWorks / CAD)
  • Mechanical & structural engineering
  • Digital QA & fit-checking before shutdowns

Our goal is simple:
Your upgrades fit first time, run reliably, and are backed by accurate data.


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What We Do at Hard Rock Processing Plants

We support site-based engineering, maintenance and project teams with practical, fabrication-ready outcomes.

1. 3D Laser Scanning & As-Built Modelling

We use high-accuracy 3D laser scanners to capture:

  • Crusher stations (primary, secondary, tertiary)
  • SAG & ball mill areas
  • Screen decks & screen houses
  • Feed bins, hoppers & chutes
  • Conveyors, transfer towers & galleries
  • Pump skids, slurry lines & cyclones
  • Thickener tanks, drives and surrounds

Deliverables:

  • Registered point clouds
  • Clean, usable 3D models
  • Updated layouts and GA drawings
  • As-built documentation for future projects

Accurate measurement is the foundation for every successful upgrade.


2. Mechanical Engineering for Crushing & Grinding Circuits

We assist mechanical engineers and project teams with:

  • Crusher upgrades (jaw, cone, gyratory)
  • SAG and ball mill component changes
  • Feed chute redesigns and access improvements
  • Screen and feeder modifications
  • Pump and slurry pipeline changes
  • Drive, gearbox and motor layout adjustments

We turn your concepts, plant issues and improvement ideas into 3D models, drawings and engineering deliverables that fabricators and installers can rely on.


3. Structural Engineering & Access Improvements

Hard rock plants generate heavy dynamic loads and vibration. We provide:

  • Structural assessments around crushers, mills and screens
  • Strengthening and modification of support steelwork
  • New access walkways, stairs and platforms
  • Upgraded supports for new or heavier equipment
  • Verification of supports for screens, feeders and drives

Outputs include 3D models, structural drawings and engineering calculations suitable for site approval and fabrication.


4. Wear Management, Chutes & Liner Design

Wear is inevitable โ€“ but how you manage it is critical.

We help improve reliability and reduce downtime by:

  • Redesigning chutes and hoppers for smoother flow
  • Optimising liner layouts (rubber, ceramic, steel, composite)
  • Improving feed presentation to crushers and mills
  • Adjusting drop heights, impact angles and impact zones
  • Reducing spillage, build-up and blockages

All designs are created in 3D against accurate scan data, so your new liners and chutes fit first time.


5. Shutdown Planning, Digital QA & Fit-Checking

Shutdowns are expensive and stressful โ€“ especially if something doesnโ€™t fit.

Hamilton By Design supports shutdowns with:

  • Pre-shutdown 3D scanning of the work area
  • Digital fit-checks of new components against the point cloud
  • Clash detection for new chutes, structures and equipment
  • Fabrication-ready drawings with clear tolerances
  • On-call engineering support during installation
  • Updated as-built models and drawings afterwards

This approach reduces rework, cuts time on the tools and improves shutdown predictability.


6. Failure Investigation & Root Cause

When equipment fails, we help you understand why and what to change:

  • Cracked screen decks and frames
  • Broken chute structures
  • Worn-through liners and hoppers
  • Pump, gearbox and drive failures
  • Misalignment and vibration-related issues
  • Repeated seal, bearing or coupling failures

We combine site observations, 3D modelling and engineering analysis to recommend practical, long-term solutions.


7. Reliability & Continuous Improvement Support

For sites working on long-term performance and reliability, we can assist with:

  • Measurement and modelling for debottlenecking projects
  • Layout optimisation for future upgrades
  • Standardisation of chute, support and access designs
  • Better documentation for repeatable work packs and scopes
  • Digital records (models/drawings) you can reuse across multiple projects

Our role is to add engineering and digital capability to the team you already have on site.


How We Work With Your Team

Hamilton By Design is set up to support:

  • Site mechanical and structural engineers
  • Reliability engineers and planners
  • Project and shutdown managers
  • Fabrication shops and drafting teams
  • OEMs and service providers needing accurate site data

A typical engagement looks like:

  1. Define the problem or upgrade
    โ€“ e.g. new chute, mill feed change, crusher access, conveyor transfer change.
  2. Scan the area
    โ€“ capture the plant using 3D laser scanning to remove guesswork.
  3. Develop 3D models & concepts
    โ€“ mechanical/structural concepts developed directly on the point cloud.
  4. Final design, drawings & engineering
    โ€“ fully detailed fabrication drawings and engineering calculations.
  5. Digital QA & shutdown support
    โ€“ fit-check before fabrication; support installers during shutdown.
  6. As-built update
    โ€“ update models/drawings so your next project starts with accurate information.

Where We Work

Hamilton By Design supports hard rock operations and fabrication partners across Australia, including (but not limited to):

  • Queensland
  • New South Wales
  • Victoria
  • Northern Territory
  • Remote mining hubs and regional processing plants

We can work directly with site teams or through your preferred fabrication and maintenance contractors.


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Ready to Talk About Your Plant?

If youโ€™re planning:

  • A crusher, mill or screen upgrade
  • A new chute, hopper or transfer
  • Access and structural improvements
  • A shutdown that must go right the first time
  • Better, more reliable measurement and documentation

Hamilton By Design can help you measure, model and engineer the solution.

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3D LiDAR Scanning Across Adelaide, SA Gas Plants, Mining & Whyalla Steelworks

Illiatration of Adelaide landmarks and industry gas plant mine and steelworks

Adelaide is the engineering hub for South Australiaโ€™s gas plants, mining operations and the Whyalla steelworks. Hamilton By Design supports these assets with high-accuracy 3D LiDAR scanning, 3D modelling, mechanical and structural engineering and FEA, so upgrades and shutdowns go together first time, every time.

We help project teams reduce rework, improve safety and make better decisions with reliable, engineering-ready as-built data.


Who We Work With in South Australia

We provide 3D scanning and engineering support for:

  • Gas & power operations
    • Torrens Island power station and associated gas infrastructure near Adelaide
    • Gas processing, compressor stations and pipelines linked to Moomba and Cooper Basin supply
  • Mining operations engineered from Adelaide
    • Olympic Dam, Prominent Hill, Carrapateena and other copper, gold and uranium operations
    • Satellite processing plants, conveyors, crushers and SAG mills that feed these mines
  • Steel and heavy industrial assets
    • Whyalla Steelworks โ€“ Australiaโ€™s only manufacturer of rail and a major producer of structural steel
    • Associated ports, materials-handling systems and mining operations in the Middleback Range
  • Fabrication and maintenance workshops around Adelaide, Port Adelaide, Wingfield, Osborne and Whyalla handling heavy steel, OEM equipment and modular skids.

If your plant moves gas, ore, concentrate or steel, we can scan it, model it and help you engineer changes with confidence.


3D LiDAR Scanning for Gas, Mining & Steel

We deploy 3D laser scanners to capture dense point clouds of complex brownfield environments, including:

  • Gas plants, compressor stations and power station pipe racks
  • Process plants, crushers, screens, SAG/ball mills and transfer towers
  • Conveyors, stacker-reclaimers and stockpile systems
  • Structural steel, platforms, stairs and access ways
  • Tank farms, pump skids and utility systems
  • Steelmaking plant and materials-handling systems at Whyalla

Why use 3D scanning?

  • Accurate as-built data when drawings are outdated or missing
  • Less time on site and fewer return visits
  • Safer measurement in congested or high-risk areas
  • Better shutdown planning and tie-in design
  • Reduced rework when installing new equipment or modules

We can scan during shutdowns, night shifts or live-plant windows, working under your permit-to-work and safety systems.


From Point Cloud to Engineering-Ready Models

Using the scan data, we create clean 3D models suitable for design, verification and fabrication:

  • Piping and equipment models for gas plants and power stations
  • Mechanical models of crushers, feeders, chutes, SAG mills and associated structures
  • Structural steel models for access, maintenance and support frames
  • As-built models of conveyors, galleries and transfer towers
  • Key areas of the Whyalla steelworks where modifications or replacements are planned

Deliverables can include:

  • Registered point clouds (E57, RCP/RCS, LAS)
  • 3D CAD models (SolidWorks, STEP/IGES, IFC)
  • 2D drawings for fabrication and installation
  • Sections, clearances and clash-check views for design teams

Digital QA for Fabrication & Site Fit-Up

For Adelaide and Whyalla workshops fabricating for remote mines, gas plants or the steelworks, we provide digital quality assurance:

  • Scan fabricated skids, frames, spools or chutes in the workshop
  • Compare against the design model and/or original plant scan
  • Check flange positions, bolt patterns, centre distances and critical interfaces
  • Issue a clear report before the gear is shipped to site

This approach can catch misalignment and build issues early, avoiding costly rework at remote SA sites or within the Whyalla plant itself.


Mechanical, Structural & FEA Support

Where required, we combine scanning and modelling with engineering analysis:

  • Mechanical design and verification of chutes, hoppers, frames and supports
  • Structural checks on platforms, access systems and equipment supports
  • FEA on high-load or fatigue-critical components (e.g. mill components, support brackets)
  • Assessment of temporary lifting, transport or installation configurations

Results are documented in practical engineering reports, suited to internal review or third-party verification.


Why Adelaide & Whyalla Benefit from 3D Scanning

  • Centralised engineering in Adelaide, remote assets in the field
    โ€“ scan once, work from the digital twin for months or years
  • Brownfield plant everywhere โ€“ expansions, life-extension and decarbonisation projects all need accurate data
  • Tight shutdowns and limited access windows
    โ€“ better information = fewer surprises
  • Complex equipment such as mills, crushers, kilns and gas process skids that are difficult to measure by hand

3D scanning and digital workflows help owners and project teams manage risk on high-value, safety-critical assets.


Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background
3D LiDAR scanning and 3D modelling service button โ€” laser scanner capturing a point cloud for engineering and CAD modelling
Mechanical engineering services

Letโ€™s Talk About Your SA Project

Whether youโ€™re planning:

  • A gas plant upgrade near Adelaide
  • A mining project engineered in the CBD
  • Fabrication for Whyalla Steelworks or related mines
  • A shutdown requiring accurate as-built information

Hamilton By Design can support you with 3D LiDAR scanning, modelling and engineering.

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3D Laser Scanning

3D LiDAR Scanning โ€“ Digital Quality Assurance

3D LiDAR Laser Scanning & Drafting Services in Chatswood & Greater Sydney – Hamilton By Design

As-Built Drawings from a LiDAR Scanner

3D LiDAR Scanning and 3D Modelling – Hamilton By Design