3D Laser Scanning in Emerald

High-Accuracy As-Built Capture for CHPP Wash Plants, Coal Handling & Heavy Industry

Emerald and the Bowen Basin are home to some of Queensland’s busiest and most demanding coal-handling and processing facilities. With aging infrastructure, tight shutdown windows, and constant production pressures, accurate site information is critical.

Hamilton By Design provides precise 3D laser scanning to CHPP wash plants, prep plants, conveyors, transfer towers, pump stations, structural frames and pipe networks throughout Emerald and the surrounding mining regions.

Our goal is simple:
Eliminate tape-measure guesswork and deliver millimetre-accurate, fabrication-ready data for every upgrade, repair and shutdown.

3D LiDAR scanning and 3D modelling service button — laser scanner capturing a point cloud for engineering and CAD modelling

Why CHPP Wash Plants in Emerald Need 3D Laser Scanning

CHPP facilities are complex, congested and constantly changing. When engineers or contractors rely on tape measures, handwritten notes or rough sketches, the risk of error is extremely high.

This often leads to:

Components not fitting during installation
Bolts or flange centres misaligned
Pipes being the wrong length
Chutes or liners fouling on existing steelwork
Rework during shutdowns
Lost production hours
Costly on-site modifications by fitters and boilermakers

In coal processing, even small dimensional errors quickly become big operational headaches.

3D laser scanning removes these risks entirely.

The Problems With Tape-Measure Field Measurement

Traditional measurement methods struggle in CHPP environments:

1. Human Error

Heat, dust, noise, confined spaces and poor visibility create inaccuracies.

2. Inconsistent Reference Points

Different people measure from different spots — results vary every time.

3. No True Geometry Capture

Angles, offsets, diagonals and complex mating surfaces are almost impossible to measure with a tape.

4. Difficult or Unsafe Access

Platforms, hoppers, overhead conveyors, vibrating screens and sumps often require working at heights or around operational machinery.

5. No Digital Record

Paper notes get lost, damaged, or misinterpreted.
3D scanning gives you a permanent digital asset.

The result?
Tape measurements introduce errors so large they can jeopardise an entire shutdown.

How 3D Laser Scanning Solves These Problems

Hamilton By Design uses high-accuracy FARO Focus LiDAR scanners to capture millions of real-world points in minutes.

Benefits for CHPP and Coal Handling Facilities

Millimetre-level accuracy of all structures, machinery, and clearances
Capture large areas quickly — even during partial operation
Improved safety — most scanning is done from the ground
True geometry of chutes, screens, pumps, frames and conveyors
Reduced shutdown time by ensuring parts fit the first time
Perfect data for reverse engineering and redesign
Digital twins for planning future upgrades
Better contractor communication using real 3D models
No need to revisit site to re-measure

The scan becomes your “source of truth” for all engineering decisions.

Applications of 3D Scanning in Emerald CHPP & Coal Handling

Chute, Hopper & Diverter Redesign

Capture accurate geometry of wear areas, impact zones and constrained spaces.

Conveyor & Transfer Tower Upgrades

Scan head pulleys, take-ups, guards, floors, beams, stringers and chutes.

Pipe Spools & Pump Stations

Produce correct spool lengths, flange positions and alignment geometry.

Structural Platforms & Walkways

Verify fitment before steel fabrication.

Screen & Crusher Areas

Capture high-vibration, difficult-to-access zones safely.

Shutdown Planning & Digital QA

Scan new components before shipping and confirm exact fit before installation.

Scan-to-CAD for Engineering & Fabrication

Your scanned site can be converted into:

SolidWorks 3D models
Fabrication-ready drawings
Layout & GA models
BOMs and take-offs
Navisworks models for clash detection
Digital twins for future maintenance

No more “hope it fits” — we deliver data you can trust.

Why Mining Companies in Emerald Choose Hamilton By Design

Deep experience with CHPP wash plants, conveyors and coal handling systems
Rapid mobilisation to Emerald and Bowen Basin sites
Precise, millimetre-accurate digital capture
Clean, fabrication-ready models for contractors and workshops
Reduced shutdown risk and rework
Practical engineering knowledge, not just scanning technology
3D scanning + mechanical/structural engineering under one roof

We work with maintenance crews, shutdown coordinators, engineering managers, fabricators and OEM suppliers to ensure every upgrade, repair or replacement fits perfectly the first time.

Book 3D Laser Scanning in Emerald

If your CHPP or coal handling operation needs accurate measurement for a chute redesign, conveyor upgrade, pump station modification or shutdown preparation, Hamilton By Design is ready to deliver fast, precise and safe 3D scanning support.

Book a scan today or request a free project review.

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Engineering-Grade LiDAR Scanning for Industrial & Mining Assets

2 December 202531 May 2026

Newcastle & The Hunter Valley

Illustrated scene showing major industrial landmarks across Newcastle and the Hunter Valley, including coal mining equipment, dump trucks, conveyors, steel coils, a LiDAR scanner, point-cloud and 3D model graphics, and labels for Glencore operations, BHP Mt Arthur Coal, Glencore Steel, Ampcontrol and Molycop. The banner text reads ‘Supporting Mining, Steel and Manufacturing Across Newcastle & the Hunter Valley – LIDAR Scanning, 3D Modelling, Mechanical Structural Engineering, FEA Analysis www.hamiltonbydesign.com.au

Precision Engineering for Mining, Steel, Manufacturing & Infrastructure

Hamilton By Design supports industry across Newcastle and the Hunter Valley with high-accuracy 3D laser scanning, mechanical and structural engineering, SolidWorks modelling, and fabrication-ready deliverables.
From CHPP plants to heavy manufacturing, we help your team deliver projects that fit first time, every time.

Whether you operate a coal handling facility, a steel mill, a power station, a manufacturing line, or a fabrication workshop, our digital workflows remove rework, reduce shutdown risk, and keep projects moving.

Why the Region Relies on Hamilton By Design

The Newcastle–Hunter corridor is one of Australia’s most engineering-intensive regions, home to:

Glencore coal operations
BHP Mt Arthur Coal
BlueScope Steel
Ampcontrol Tomago
Molycop Waratah
PWCS Kooragang & Carrington
Bayswater & Liddell Power Stations
A large network of fabrication and machining workshops

These assets require measurement certainty, digital QA, and accurate engineering models to execute upgrades, fabricate replacements, or plan shutdowns.
That’s where Hamilton By Design delivers value.

Our Core Services

✔ 3D LiDAR Laser Scanning

High-accuracy FARO scanning for:

CHPP modules, conveyors, chutes, structural frames
Reclaimers, crushers, ROM bins, stockpile conveyors
Manufacturing plants and production lines
Steel structures and walkways
Pipe spools and pump skids
Power station equipment, ducting, and access systems

We capture the built environment with sub-millimetre precision.

✔ Point Cloud Processing & Digital Twins

Your scanned environment is processed into clean, accessible formats for decisions and design:

Colourised point clouds
Autodesk, Navisworks, & SolidWorks compatible
De-cluttering, segmentation, and alignment
As-built digital twins

This forms the foundation of our engineering accuracy.

✔ SolidWorks 3D Modelling & Detail Drafting

We transform your scan data into:

Fabrication-ready 3D models
Sheet metal components
Structural frames
Pipe spools
Chute geometry
Reverse-engineered machinery

All models are delivered with clear origin, mass properties, and assembly logic built in.

✔ Mechanical & Structural Engineering

Our engineering capability supports:

Conveyor upgrades
Diverter chutes
Structural strengthening
Access systems
Vibrating equipment assessments
Pumping and fluid transfer systems
Walkways, stairs, platforms

We design with purpose and detail—fit-for-service and fabrication-ready.

✔ FEA, Simulation & Digital QA

We validate the performance of your designs:

Static stress analysis
Weld assessments
Fatigue checks
Lifting and handling design
Load cases for mining applications

Every analysis is supported by documented reports.

3D LiDAR Scanning Hunter & Newcastle banner with white text on a blue background promoting engineering-grade laser scanning services for industrial, mining and infrastructure projects across the Hunter Valley and Newcastle region.

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Industries We Service

Mining & CHPP

Glencore • BHP • Yancoal • Bengalla
Conveyors, chutes, spools, access, structural remediation.

Steel & Manufacturing

BlueScope • Molycop • Bradken • Civmec
Heavy fabrication, machinery, production line bottleneck removal.

Power & Energy

AGL Bayswater • Liddell
Ducting, steelworks, access upgrades, maintenance planning.

Infrastructure & Port Operations

PWCS • Kooragang Island • Carrington
Shiploaders, reclaimers, transfer towers, berthing structures.

Why Clients Choose Hamilton By Design

Accuracy

We eliminate guesswork with precise field measurements.

Reduced Shutdown Risk

Projects assemble as intended, reducing time onsite.

Fabrication Certainty

Your workshop receives models and drawings that simply work.

Responsibility & Reliability

We take responsibility for measurement, engineering, and QA along the entire workflow.

Local Knowledge, Regional Capability

We understand the operational requirements of heavy industry in Newcastle & the Hunter Valley:

The constraints of CHPP shutdowns
The complexity of steel manufacturing
The workflow of fabrication shops
The need for accurate, fast engineering responses
The importance of minimal downtime

We’ve delivered successful projects across the entire region, from the coast through to Muswellbrook, Singleton, and the Upper Hunter.

Ready to Improve Your Next Project?

Contact Hamilton By Design

LiDAR Scanning • 3D Modelling • Engineering • FEA • Digital QA
Supporting Newcastle & the Hunter Valley with precision and reliability.

Email – info@hamiltonbydesign.com.au

Phone – 0477002249

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1 December 202531 May 2026

Hard Rock Processing Plant Engineering & 3D Laser Scanning

Mechanical, Structural & Digital Engineering Support for Crushing, Milling & Conveying

Hard rock processing plants work hard – high loads, extreme abrasion, constant vibration and tight production targets. When something doesn’t fit, breaks or wears out too fast, the cost in lost tonnes adds up quickly.

Hamilton By Design supports gold, copper, zinc, lead, nickel, lithium and iron ore operations with a combination of:

3D laser scanning (LiDAR) & point cloud capture
3D modelling & drafting (SolidWorks / CAD)
Mechanical & structural engineering
Digital QA & fit-checking before shutdowns

Our goal is simple:
Your upgrades fit first time, run reliably, and are backed by accurate data.

What We Do at Hard Rock Processing Plants

We support site-based engineering, maintenance and project teams with practical, fabrication-ready outcomes.

1. 3D Laser Scanning & As-Built Modelling

We use high-accuracy 3D laser scanners to capture:

Crusher stations (primary, secondary, tertiary)
SAG & ball mill areas
Screen decks & screen houses
Feed bins, hoppers & chutes
Conveyors, transfer towers & galleries
Pump skids, slurry lines & cyclones
Thickener tanks, drives and surrounds

Deliverables:

Registered point clouds
Clean, usable 3D models
Updated layouts and GA drawings
As-built documentation for future projects

Accurate measurement is the foundation for every successful upgrade.

2. Mechanical Engineering for Crushing & Grinding Circuits

We assist mechanical engineers and project teams with:

Crusher upgrades (jaw, cone, gyratory)
SAG and ball mill component changes
Feed chute redesigns and access improvements
Screen and feeder modifications
Pump and slurry pipeline changes
Drive, gearbox and motor layout adjustments

We turn your concepts, plant issues and improvement ideas into 3D models, drawings and engineering deliverables that fabricators and installers can rely on.

3. Structural Engineering & Access Improvements

Hard rock plants generate heavy dynamic loads and vibration. We provide:

Structural assessments around crushers, mills and screens
Strengthening and modification of support steelwork
New access walkways, stairs and platforms
Upgraded supports for new or heavier equipment
Verification of supports for screens, feeders and drives

Outputs include 3D models, structural drawings and engineering calculations suitable for site approval and fabrication.

4. Wear Management, Chutes & Liner Design

Wear is inevitable – but how you manage it is critical.

We help improve reliability and reduce downtime by:

Redesigning chutes and hoppers for smoother flow
Optimising liner layouts (rubber, ceramic, steel, composite)
Improving feed presentation to crushers and mills
Adjusting drop heights, impact angles and impact zones
Reducing spillage, build-up and blockages

All designs are created in 3D against accurate scan data, so your new liners and chutes fit first time.

5. Shutdown Planning, Digital QA & Fit-Checking

Shutdowns are expensive and stressful – especially if something doesn’t fit.

Hamilton By Design supports shutdowns with:

Pre-shutdown 3D scanning of the work area
Digital fit-checks of new components against the point cloud
Clash detection for new chutes, structures and equipment
Fabrication-ready drawings with clear tolerances
On-call engineering support during installation
Updated as-built models and drawings afterwards

This approach reduces rework, cuts time on the tools and improves shutdown predictability.

6. Failure Investigation & Root Cause

When equipment fails, we help you understand why and what to change:

Cracked screen decks and frames
Broken chute structures
Worn-through liners and hoppers
Pump, gearbox and drive failures
Misalignment and vibration-related issues
Repeated seal, bearing or coupling failures

We combine site observations, 3D modelling and engineering analysis to recommend practical, long-term solutions.

7. Reliability & Continuous Improvement Support

For sites working on long-term performance and reliability, we can assist with:

Measurement and modelling for debottlenecking projects
Layout optimisation for future upgrades
Standardisation of chute, support and access designs
Better documentation for repeatable work packs and scopes
Digital records (models/drawings) you can reuse across multiple projects

Our role is to add engineering and digital capability to the team you already have on site.

How We Work With Your Team

Hamilton By Design is set up to support:

Site mechanical and structural engineers
Reliability engineers and planners
Project and shutdown managers
Fabrication shops and drafting teams
OEMs and service providers needing accurate site data

A typical engagement looks like:

Define the problem or upgrade
– e.g. new chute, mill feed change, crusher access, conveyor transfer change.
Scan the area
– capture the plant using 3D laser scanning to remove guesswork.
Develop 3D models & concepts
– mechanical/structural concepts developed directly on the point cloud.
Final design, drawings & engineering
– fully detailed fabrication drawings and engineering calculations.
Digital QA & shutdown support
– fit-check before fabrication; support installers during shutdown.
As-built update
– update models/drawings so your next project starts with accurate information.

Where We Work

Hamilton By Design supports hard rock operations and fabrication partners across Australia, including (but not limited to):

Queensland
New South Wales
Victoria
Northern Territory
Remote mining hubs and regional processing plants

We can work directly with site teams or through your preferred fabrication and maintenance contractors.

Ready to Talk About Your Plant?

If you’re planning:

A crusher, mill or screen upgrade
A new chute, hopper or transfer
Access and structural improvements
A shutdown that must go right the first time
Better, more reliable measurement and documentation

Hamilton By Design can help you measure, model and engineer the solution.

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Engineering Services

Mechanical Engineering – The Mining Industry

3D LiDAR Scanning & Digital QA

Engineering-Grade LiDAR Scanning

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30 November 202531 May 2026

How 3D Laser Scanning Supports As-Built Documentation Under Australian Building Codes & Legal Requirements

illustration of 3d scanning and building code of australia

1. What the Building Code of Australia (BCA) and Australian Standards Require

While the BCA (part of the National Construction Code – NCC) does not mandate 3D laser scanning, it does mandate that:

You must provide accurate, verifiable as-built documentation, including:

As-built drawings reflecting what was actually constructed
Evidence that construction aligns with design intent and approvals
Documentation for certification, compliance, commissioning and future maintenance

These requirements flow through:

NCC Volume 1 – Construction documentation, fire systems, mechanical services
AS 1100 – Technical drawing standards
AS 5488 – Subsurface utility information
AS 9001/ISO 9001 – Quality management documentation
State-based WHS / Plant Safety legislation
Engineering registration Acts (NSW, QLD, VIC)
Client-specific QA frameworks (e.g., TfNSW Digital Engineering, mining compliance standards, government project handover requirements)

These frameworks all emphasise accuracy, traceability, verification and record-keeping.

2. Common Problems with Traditional As-Built Documentation

Most non-compliance issues in handover packages arise because traditional methods rely on:

Manual tape measurements
Incomplete mark-ups on outdated drawings
Limited site access
Errors stacking up across multiple trades
No accurate record of clashes and deviations
No evidence trail for certifiers

This often results in:

Disputes between builders, certifiers and subcontractors
Rework costs during commissioning
Safety risks due to undocumented services or variations
Delays in obtaining Occupation Certificates (OC)

3. How 3D Laser Scanning Directly Supports Legal & BCA/NCC Compliance

✔ 3D Scanning Provides “Verified As-Constructed Evidence”

Point clouds record geometry with millimetre–level accuracy, giving:

Audit-proof evidence of what exists
Time-stamped scanning sessions
A defensible digital record for certifiers, engineers and auditors

This is extremely helpful for:

Compliance sign-off
Dispute resolution
Safety compliance
Future upgrades or modifications

✔ Produces Accurate As-Built Drawings That Meet AS 1100 Requirements

Laser scanning allows you to generate:

Certified 2D as-built drawings
3D models
Fabrication-ready details
Clash-free spatial coordination drawings

This ensures:

Dimensions are correct
Penetrations, fall directions, service locations and structural offsets are true to field conditions
All documentation aligns with NCC-required accuracy

✔ Eliminates Measurement Errors That Could Breach Compliance

Regulators and certifiers need as-built documents to match constructed work.

Laser scanning:

Removes subjective tape measurements
Captures difficult/unsafe areas safely
Ensures penetrations, ductwork, pipe routes and tolerances match required clearances
Supports inspections under NCC (fire, structural, mechanical, accessibility, plant rooms, etc.)

✔ Simplifies BCA Documentation for Fire, Mechanical & Structural Systems

Scanning assists with validating:

Fire Safety Systems

Hydrants, hose reels, fire pump rooms
Fire damper locations
Egress paths and spatial compliance
Service penetrations

Mechanical Systems

Duct routes
Plant room layouts
Fan coil units / AHU placement
Shaft centre-lines
Compliant access paths

Structural Elements

Columns
Beams
Brackets
Plant mounts
Retrofitted steelwork
Tolerance checks

The point cloud provides certifiers with confidence that what was installed does not deviate from approved plans beyond allowable tolerances.

✔ Strengthens ISO 9001 & Government QA Requirements

Most government tenders (TfNSW, Defence, Health Infrastructure, QBuild, etc.) require:

Traceable QA
As-constructed verification
Digital documentation

A 3D scan becomes proof of measurement, improving your QA process by providing:

Verifiable dimensional control
Pre-fabrication QA
Handover packages that exceed minimum compliance

4. How Hamilton By Design Can Position This Service

3D Laser Scanning Enables:

NCC-compliant as-built documentation
Faster certifier approval
Fewer construction disputes
Reduced rework during commissioning
Better safety compliance
Accurate digital twins for maintenance and lifecycle management

You can state (truthfully):

“Our 3D scans provide defensible, audit-ready as-built records that satisfy NCC, engineering, and certification requirements. Certifiers appreciate the precision because it removes ambiguity and reduces approval delays.”

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30 November 202531 May 2026

3D Laser Scanning for Hotels

Infographic showing a hotel being captured with a 3D laser scanner, producing a point cloud and an as-built model. The cutaway building reveals internal rooms, ceiling voids and services, highlighting benefits such as accuracy, renovation readiness, clash-free design and fewer variations. A technician reviews the scan data on a tablet.

Renovating or expanding a hotel is hard enough without surprises behind the walls.
With 3D laser scanning, you get a precise digital record of your existing hotel – rooms, corridors, plant rooms, façades, and back-of-house areas – so designers, builders, and owners can make decisions with confidence.

At Hamilton By Design, we use LiDAR and 3D laser scanners to capture millions of accurate measurement points and convert them into usable engineering and architectural information: floor plans, BIM-ready models, and fabrication drawings for services and structures.

Why Hotels Need 3D Laser Scanning

Hotels are complex buildings:

Guest rooms on multiple levels
Tight ceiling cavities full of services
Kitchens, laundry, plant rooms, and back-of-house
Pools, gyms, restaurants, function spaces

Over time, changes and small upgrades make original drawings out of date. 3D laser scanning gives you current, reliable as-built data before you commit to design or construction.

Common reasons hotel owners and project teams use 3D scanning:

Refurbishments & Fitouts – capture the exact existing conditions before redesigning rooms, bathrooms, corridors, reception, bars, and public spaces.
Services Upgrades – document congested ceiling voids, risers, and plant rooms before installing new HVAC, plumbing, fire, or electrical systems.
Extensions & Additions – scan façades, roof levels, and structural elements before adding new floors, balconies, lifts, or external stairs.
Compliance & Safety – verify clearances, escape routes, accessibility upgrades, and structural modifications.

“If you want your upgrade to fit the first time, you start with LiDAR scanning.”
– Anthony Hamilton

What We Scan in a Typical Hotel

We tailor each scan to the project, but a typical scope might include:

Guest Areas

Room layouts, doors, windows, and joinery
Bathrooms and service penetrations
Corridors, lobbies, and stairwells

Public Spaces

Reception and concierge areas
Restaurants, bars, function and conference rooms
Pools, gyms, and spa facilities

Back-of-House & Plant

Kitchens, laundries, and stores
Plant rooms: HVAC, boilers, pumps, switch rooms
Service risers, shafts, and ceiling voids

External & Site

Hotel façades and architectural features
Roof levels, plant decks, balustrades, and access paths
Driveways, porte-cochère, loading docks, and carparks

From Scan to Model: Our Deliverables

We don’t just hand over a point cloud and walk away. Hamilton By Design specialises in turning scan data into engineering-ready deliverables for architects, builders, and hotel operators:

Registered Point Clouds (RCP, E57, LAS, etc.)
2D Drawings – floor plans, reflected ceiling plans, sections, and elevations
3D CAD / BIM Models – Revit/IFC/SolidWorks models of rooms, structure, and services
Clash & Coordination Models – to plan new ductwork, pipework, cabling, and structural changes
Fabrication-Ready Models – spools, frames, and modular components that go together first time

We can align our outputs to your preferred software platforms, layering and naming conventions, and BIM execution plans.

Benefits for Hotel Owners & Project Teams

1. Fewer Surprises, Less Rework

Accurate as-built data dramatically reduces site clashes, rework, and RFIs, especially in congested ceilings and plant rooms.

2. Faster Design & Approvals

Architects and engineers can design directly from trusted geometry, speeding up design iterations and approvals.

3. Better Cost Control

Knowing what is actually on site helps QS and project managers build more reliable budgets and programs.

4. Minimized Disruption to Guests

We can scan off-peak, overnight, or floor-by-floor to fit around hotel operations – reducing downtime and guest impact.

5. Improved Asset Management

A digital record of your hotel becomes a long-term asset for maintenance, future upgrades, and compliance.

Our 3D Scanning Process for Hotels

We follow a clear, repeatable workflow to protect your operations and deliver the data you need.

1. Project Brief & Scope

We work with owners, facility managers, architects, and builders to define:

Areas to be scanned
Required outputs (2D, 3D, BIM, clash checks)
Time windows to avoid guest disruption

2. On-Site 3D Laser Scanning

Our team attends site with compact, tripod-mounted LiDAR scanners and:

Capture high-density 3D scan data of the agreed areas
Record colour imagery (if required) for visual context
Work quickly and discreetly in live hotel environments

3. Registration & Quality Checks

Back in the office we:

Register and align all scans into a single, accurate point cloud
Check for gaps and ensure tolerances meet project requirements
Apply control to survey grid if required

4. Modelling & Documentation

We convert the point cloud into:

2D drawings for planning and design
3D models suitable for interior design, services coordination, and structural changes
Optional analysis (clearances, volumes, compliance checks)

5. Handover & Support

We provide all agreed files along with:

Viewer options for non-technical stakeholders
Support to integrate the data into your design/BIM workflows
Ongoing scanning for staged refurbishments or future works

Who We Work With in the Hotel Sector

Hotel owners and asset managers
General managers and facility managers
Architects and interior designers
Services engineers (mechanical, electrical, hydraulic, fire)
Builders, fitout contractors, and modular/fabrication workshops
Investment groups and property developers

Whether you’re refreshing a single floor, rebranding an entire property, or planning a major extension, we can scale the scanning to match.

Frequently Asked Questions

Will scanning disrupt guests?

We plan scanning around your occupancy and operations – often working off-peak, out of hours, or level-by-level. The scanners are quiet, fast, and compact.

How accurate is the data?

Our hotel scans typically achieve millimetre-level accuracy suitable for detailed design, services coordination, and fabrication.

What if we don’t use BIM?

No problem. We can provide 2D drawings, PDFs, and viewer files alongside BIM models so all stakeholders can benefit.

Can you scan just part of the hotel?

Yes. We can focus on specific floors, wings, plant rooms, or public areas, then expand the dataset over time as projects progress.

Ready to Scan Your Hotel?

If you’re planning a refurbishment, services upgrade, or extension, 3D laser scanning is the most reliable way to start with accurate information.

Talk to Hamilton By Design about 3D laser scanning for your hotel.
Share your plans, existing drawings, and timeframes, and we’ll propose a scanning scope, deliverables, and timelines tailored to your property.

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30 November 202525 May 2026

3D LiDAR Scanning Across Adelaide, SA Gas Plants, Mining & Whyalla Steelworks

Illiatration of Adelaide landmarks and industry gas plant mine and steelworks

Adelaide is the engineering hub for South Australia’s gas plants, mining operations and the Whyalla steelworks. Hamilton By Design supports these assets with high-accuracy 3D LiDAR scanning, 3D modelling, mechanical and structural engineering and FEA, so upgrades and shutdowns go together first time, every time.

We help project teams reduce rework, improve safety and make better decisions with reliable, engineering-ready as-built data.

Who We Work With in South Australia

We provide 3D scanning and engineering support for:

Gas & power operations
- Torrens Island power station and associated gas infrastructure near Adelaide
- Gas processing, compressor stations and pipelines linked to Moomba and Cooper Basin supply
Mining operations engineered from Adelaide
- Olympic Dam, Prominent Hill, Carrapateena and other copper, gold and uranium operations
- Satellite processing plants, conveyors, crushers and SAG mills that feed these mines
Steel and heavy industrial assets
- Whyalla Steelworks – Australia’s only manufacturer of rail and a major producer of structural steel
- Associated ports, materials-handling systems and mining operations in the Middleback Range
Fabrication and maintenance workshops around Adelaide, Port Adelaide, Wingfield, Osborne and Whyalla handling heavy steel, OEM equipment and modular skids.

If your plant moves gas, ore, concentrate or steel, we can scan it, model it and help you engineer changes with confidence.

3D LiDAR Scanning for Gas, Mining & Steel

We deploy 3D laser scanners to capture dense point clouds of complex brownfield environments, including:

Gas plants, compressor stations and power station pipe racks
Process plants, crushers, screens, SAG/ball mills and transfer towers
Conveyors, stacker-reclaimers and stockpile systems
Structural steel, platforms, stairs and access ways
Tank farms, pump skids and utility systems
Steelmaking plant and materials-handling systems at Whyalla

Why use 3D scanning?

Accurate as-built data when drawings are outdated or missing
Less time on site and fewer return visits
Safer measurement in congested or high-risk areas
Better shutdown planning and tie-in design
Reduced rework when installing new equipment or modules

We can scan during shutdowns, night shifts or live-plant windows, working under your permit-to-work and safety systems.

From Point Cloud to Engineering-Ready Models

Using the scan data, we create clean 3D models suitable for design, verification and fabrication:

Piping and equipment models for gas plants and power stations
Mechanical models of crushers, feeders, chutes, SAG mills and associated structures
Structural steel models for access, maintenance and support frames
As-built models of conveyors, galleries and transfer towers
Key areas of the Whyalla steelworks where modifications or replacements are planned

Deliverables can include:

Registered point clouds (E57, RCP/RCS, LAS)
3D CAD models (SolidWorks, STEP/IGES, IFC)
2D drawings for fabrication and installation
Sections, clearances and clash-check views for design teams

Digital QA for Fabrication & Site Fit-Up

For Adelaide and Whyalla workshops fabricating for remote mines, gas plants or the steelworks, we provide digital quality assurance:

Scan fabricated skids, frames, spools or chutes in the workshop
Compare against the design model and/or original plant scan
Check flange positions, bolt patterns, centre distances and critical interfaces
Issue a clear report before the gear is shipped to site

This approach can catch misalignment and build issues early, avoiding costly rework at remote SA sites or within the Whyalla plant itself.

Mechanical, Structural & FEA Support

Where required, we combine scanning and modelling with engineering analysis:

Mechanical design and verification of chutes, hoppers, frames and supports
Structural checks on platforms, access systems and equipment supports
FEA on high-load or fatigue-critical components (e.g. mill components, support brackets)
Assessment of temporary lifting, transport or installation configurations

Results are documented in practical engineering reports, suited to internal review or third-party verification.

Why Adelaide & Whyalla Benefit from 3D Scanning

Centralised engineering in Adelaide, remote assets in the field
– scan once, work from the digital twin for months or years
Brownfield plant everywhere – expansions, life-extension and decarbonisation projects all need accurate data
Tight shutdowns and limited access windows
– better information = fewer surprises
Complex equipment such as mills, crushers, kilns and gas process skids that are difficult to measure by hand

3D scanning and digital workflows help owners and project teams manage risk on high-value, safety-critical assets.