3D Scanning for Gladstone

Gladstoneโ€™s Industrial Powerhouse: How 3D LiDAR Scanning, Engineering & Digital Modelling Are Transforming CQ Projects

Gladstone is unlike any other regional city in Australia. It is a true industrial powerhouse โ€” home to the countryโ€™s largest multicommodity port, three LNG mega-plants, major alumina refineries, a huge aluminium smelter, power stations, chemical facilities, cement production and a constant cycle of shutdown and maintenance projects. If you work in engineering, fabrication, construction or heavy industry, Gladstone represents one of the most complex, interesting and opportunity-rich environments in the country.

At Hamilton By Design, we bring engineering-grade 3D LiDAR laser scanning, mechanical and structural engineering, 3D modelling and fabrication-ready drafting to support the precision required in this region. With so many brownfield assets, tight shutdown windows, high-risk environments and complex layouts, Gladstoneโ€™s industrial clients rely on accurate data and robust engineering to ensure safe, efficient and reliable project outcomes.

This article explores why Gladstone is such a unique engineering ecosystem โ€” and how modern digital tools are improving plant upgrades, maintenance, fabrication, installation and long-term reliability.


Why Gladstone Is One of Australiaโ€™s Most Unique Engineering Environments

Gladstoneโ€™s industrial landscape is the result of decades of strategic investment and natural geographic advantages. No other regional city has this density of heavy processing facilities, export terminals and energy infrastructure in one place.

1. A Mega-Scale Industrial Port

The Port of Gladstone is Queenslandโ€™s largest multicommodity port, handling:

  • coal
  • LNG
  • alumina
  • aluminium
  • cement
  • bulk chemicals
  • mineral products
  • general and containerised freight

The portโ€™s footprint includes conveyors, loading towers, wharf structures, pipelines, tanks, gantries and processing equipment โ€” much of which requires ongoing scanning, modelling and engineering to maintain safe, efficient operations.

2. Three LNG Plants on Curtis Island

Gladstone is home to Australiaโ€™s only cluster of three major LNG export facilities, each containing:

  • pressure vessels
  • cryogenic tanks
  • kilometres of pipe racks
  • modularised process trains
  • large structural steel assemblies
  • jetties and marine loading arms

This creates unparalleled demand for digital engineering, scanning and verification.

3. A Complete Heavy-Industry Chain

Few cities have such an interconnected set of process plants:

  • Queensland Alumina Limited (QAL)
  • Rio Tinto Yarwun Alumina Refinery
  • Boyne Aluminium Smelter
  • NRG and other power facilities
  • Cement Australia

Each site requires constant:

  • shutdown planning
  • precise measurement
  • design modifications
  • structural integrity checks
  • digital as-builts
  • engineering documentation

This continuous workload makes Gladstone one of the biggest users of LiDAR scanning and mechanical/structural engineering in Australia.

4. The City Runs on Projects

Gladstoneโ€™s industrial sector operates year-round:

  • maintenance shutdowns
  • brownfield upgrades
  • fabrication campaigns
  • equipment replacements
  • process improvements

Accurate spatial data is not optional โ€” it is essential for avoiding clashes, rework and costly delays.


3D LiDAR Laser Scanning โ€” Reducing Risk in Gladstoneโ€™s Complex Industrial Plants

In a brownfield environment like Gladstone, complexity is the norm:

  • crowded pipe racks
  • confined spaces
  • undocumented modifications
  • ageing platforms and walkways
  • shifting alignment over time
  • corrosion and wear
  • intricate mechanical layouts

Traditional surveying simply cannot capture enough detail to support safe and efficient upgrades.

Thatโ€™s why Hamilton By Design delivers engineering-grade 3D LiDAR scanning, capturing entire facilities with millimetre-level accuracy.

Our scanning provides high-resolution digital data for:

  • refineries
  • smelters
  • LNG plants
  • conveyors and materials handling
  • marine loading facilities
  • tanks and pressure systems
  • structural steel
  • civil and terrain modelling

The result is a precise, true-to-life digital environment used for design, clash detection, structural checks, fabrication planning and QA.

Learn more about our scanning capabilities here:
3D Laser Scanning

For Gladstone, LiDAR scanning means:

  • fewer shutdown delays
  • safer engineering access
  • accurate tie-in points
  • reduced rework during installation
  • better fabrication accuracy
  • confidence in brownfield modifications

In an environment where time = money, this technology is transformative.


3D Modelling & Drafting โ€” Turning Complexity into Clarity

Once the scan data is captured, Hamilton By Design converts it into structured 3D CAD models and fabrication-ready drawings. This process is essential in Gladstoneโ€™s industrial context, where upgrades often occur inside densely packed areas with zero room for error.

We deliver:

  • SolidWorks models of equipment, structures and layouts
  • general arrangement (GA) drawings
  • detailed fabrication drawings
  • piping/isometric drawings
  • platform, handrail and structural packages
  • alignment and clearance analysis
  • digital QA documentation

For LNG, alumina, port and refinery clients, accurate 3D modelling prevents clashes, supports tender and fabrication packages, and provides a reliable digital reference long after the project is complete.


Mechanical & Structural Engineering for Gladstoneโ€™s Heavy Industry

Gladstoneโ€™s operating environment requires engineering that is:

  • robust
  • precise
  • compliant
  • optimised for reliability
  • grounded in real-world site conditions

Hamilton By Design provides mechanical and structural engineering for:

  • plant upgrades and retrofits
  • conveyor and materials handling systems
  • support structures, frames and platforms
  • tanks, piping and pressure systems
  • fatigue, stress and load assessments
  • access and maintenance design
  • lifting, mounting and replacement systems

Our engineer-led approach ensures all designs are supported by verified data from LiDAR scanning and validated using modern analysis tools.


Where We Add the Most Value in Gladstone

1. Refinery & Smelter Shutdown Engineering

Scanning + modelling reduces:

  • tie-in errors
  • mismatch in fabricated steel
  • shutdown overruns
  • safety risks

2. LNG Plant Modifications & Brownfield Upgrades

LiDAR gives accurate data for:

  • pipe rerouting
  • structural steel changes
  • equipment replacement
  • modular installation

3. Port Facilities & Marine Loading Infrastructure

We support:

  • conveyor structures
  • wharf upgrades
  • loadout systems
  • marine walkways and assets

4. Fabrication & Workshop Support

Local fabricators benefit from:

  • accurate shop drawings
  • digital QA
  • validated steel cutting
  • correct fit-up on first installation

5. Civil & Terrain Modelling

For foundations, tank pads, laydown areas and access roads.


End-to-End Accountability: Scan โ†’ Model โ†’ Engineer โ†’ Draft โ†’ Deliver

Gladstoneโ€™s project environment involves many contractors โ€” which can lead to miscommunication. Hamilton By Design solves this with a unified workflow:

  1. 3D LiDAR Scan
  2. Point Cloud Registration
  3. 3D CAD Modelling
  4. Mechanical & Structural Engineering
  5. Fabrication-Ready Drafting
  6. Digital QA & Documentation

One team. One process. One accountable source.
Minimal rework. Maximum clarity.


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Gladstoneโ€™s Future Is Heavy Industry + Digital Precision โ€” And Weโ€™re Ready

With rising LNG activity, alumina growth, port expansions, hydrogen projects and ongoing shutdowns, Gladstone is entering a new era of industrial development. Accurate data, digital modelling and strong engineering discipline are no longer optional โ€” they are core to safe, efficient and cost-effective project delivery.

Hamilton By Design is here to support Gladstone with:

  • precision 3D LiDAR scanning
  • mechanical & structural engineering
  • 3D modelling and CAD drafting
  • digital project documentation
  • fabrication-ready deliverables

Whether youโ€™re planning a shutdown, designing a new structure, upgrading existing systems or documenting a complex brownfield environment, we help you build with confidence.

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3D Laser Scanning in the Pilbara

High-Accuracy LiDAR Capture for Iron Ore, Mining, Processing & Heavy Industrial Projects

The Pilbara is one of the toughest and most productive mining regions in the world โ€” from major iron-ore operations to heavy material-handling infrastructure, port facilities and processing plants. Hamilton By Design provides high-accuracy 3D laser scanning across the Pilbara, delivering millimetre-accurate digital data to support engineering upgrades, shutdowns, maintenance and compliance.

Whether you operate a mine site, rail facility, conveyor system, crusher station, transfer tower or port infrastructure, 3D scanning provides a true digital record of your assets โ€” eliminating guesswork and reducing downtime during critical works.


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Why 3D Scanning is Essential in the Pilbara

Mining infrastructure in the Pilbara runs 24/7 under intense wear, high temperatures and long production cycles.
Manual measurements and tape-based methods simply cannot meet the accuracy or safety requirements of modern mining operations.

Common tape-measure problems in Pilbara operations:

  • Misaligned holes, flanges or bolt patterns
  • Spools or structural components that donโ€™t fit during shutdown
  • Incorrect angles, offsets or clearances
  • Rework and cutting/grinding onsite
  • Cost blowouts due to unexpected geometry
  • Lost shutdown hours due to re-fabrication
  • Safety risks from working at heights or near live plant

3D scanning removes these risks entirely by capturing exact as-built geometry, even in complex or harsh industrial environments.


Hamilton By Designโ€™s 3D Scanning Capabilities in the Pilbara

We use high-accuracy FARO LiDAR scanners and advanced modelling workflows to support engineering teams, fabricators and shutdowns across the region.

As-Built Laser Scanning

Capture the true geometry of:

  • ROM pads & crusher stations
  • Overland conveyors & transfer towers
  • Screen houses
  • Car dumpers
  • Stackers & reclaimers
  • Rail loadout facilities
  • Pump skids & pipe spools
  • Drive stations & take-up systems
  • Port handling systems
  • Structural platforms, stairs & gantries

Perfect for refurbishments, shutdown planning and large brownfield upgrades.

Scan-to-CAD Modelling

From your scans we can produce:

  • SolidWorks models
  • GA drawings
  • Fabrication-ready component models
  • Clash detection models (Navisworks)
  • Digital twins
  • BIM-ready geometry
  • Pipe spools, chutes, frames & mechanical layouts

Accurate, fabrication-ready models reduce installation risk to nearly zero.

Shutdown & Maintenance Support

3D scanning helps Pilbara teams:

  • Verify replacement components before dispatch
  • Capture worn equipment for reverse engineering
  • Ensure new equipment fits existing frames
  • Confirm bolt centres, flange faces & alignment
  • Reduce onsite cutting, grinding & modification
  • Complete shutdowns faster and safer

Digital QA & Dimensional Verification

Before components leave a workshop, we can:

  • Scan the fabricated item
  • Overlay it against the original CAD
  • Validate dimensional accuracy
  • Confirm a perfect onsite fit

This prevents shutdown-day surprises.


Industries & Operations We Support in the Pilbara

Hamilton By Design provides scanning and engineering support to:

  • Iron ore operations
  • Port stockyard & ship-loading infrastructure
  • Screening & crushing plants
  • Conveyor and transfer systems
  • Rail loadout facilities
  • Pumping & dewatering infrastructure
  • Fabrication workshops & OEM suppliers
  • Shutdown and maintenance contractors
  • Structural & mechanical engineering teams

If it moves ore, loads ore, screens ore or supports ore โ€” we can scan it.


Benefits of 3D Scanning for Pilbara Mining Operations

1. Fit-Right-First-Time Fabrication

No more rework, cutting, grinding or on-the-fly adjustments.

2. Millimetre-Accurate Digital Capture

Every measurement is accurate โ€” bolt holes, beam centres, flanges, angles, offsets and clearances.

3. Increased Safety

Scanning is done from the ground, reducing time spent working at heights or near live machinery.

4. Reduced Shutdown Duration

Upgrades install faster when parts actually fit.

5. Better Communication

3D models and point clouds clearly communicate constraints and layout to all stakeholders.

6. Future-Proof Documentation

Your digital twin becomes a long-term asset for planning future works.


Why Choose Hamilton By Design in the Pilbara?

  • Experience scanning iron-ore operations, heavy plant and brownfield facilities
  • Precise, fabrication-ready modelling using SolidWorks & 3DEXPERIENCE
  • Fast mobilisation to Pilbara sites
  • Strong understanding of shutdown pressures and operational constraints
  • Clear, clean, professional deliverables for fabricators & engineers
  • Digital QA & verification before dispatch
  • Practical, hands-on engineering knowledge โ€” not just scanning technology

We partner with mine operators, engineering teams, supervisors, fabricators and shutdown contractors to keep projects accurate, predictable and on schedule.


Book 3D Laser Scanning in the Pilbara

If your operation requires precise site data for a shutdown, upgrade, conveyor modification, structural redesign or new fabrication, Hamilton By Design can deliver fast, reliable and accurate 3D scanning anywhere in the Pilbara.

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Contact us today to book a scan or request a project review.

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Why Shutdown Parts Donโ€™t Fit โ€” And How 2 mm LiDAR Scanning Stops the Rework

When Parts Donโ€™t Fit, Shutdowns Fail

Every shutdown fitter, maintenance crew member, and supervisor has lived the same nightmare:

A critical part arrives during shutdown.
The old part is removed.
Everyone gathers, ready to install the new one.
Production is waiting.
The pressure is on.

And thenโ€”
the part doesnโ€™t fit.

Not 2 mm out.
Not 10 mm out.
Sometimes 30โ€“50 mm out, wrong angle, wrong bolt pattern, wrong centreline, or wrong geometry altogether.

The job stops.
People get frustrated.
Supervisors argue.
Fitters cop the blame.
The plant misses production.
And someone eventually says the words everyone hates:

โ€œPut the old worn-out chute back on.โ€

This blog is about why shutdowns fall apart like thisโ€ฆ and how 2 mm LiDAR scanning finally gives fitters a system that gets it right the first time.


The Real Reason Parts Donโ€™t Fit

Most shutdown failures have nothing to do with the fitter, nothing to do with the workshop, and nothing to do with the installation crew.

Parts donโ€™t fit because:

  • Wrong measurements
  • Bad drawings
  • Outdated as-builts
  • Guesswork
  • Fabricators โ€œeyeballingโ€ dimensions
  • Cheap non-OEM parts purchased without geometry verification
  • Designers who have never seen the site
  • High staff turnover with no engineering history
  • Wear profiles not checked
  • Intersection points impossible to measure manually

Fitters are then expected to make magic happen with a tape measure and a grinder.

Itโ€™s not fair. Itโ€™s not professional. And itโ€™s completely avoidable.


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Shutdown Pressures Make It Even Worse

When a part doesnโ€™t fit during a shutdown:

  • The entire job stalls
  • Crews stand around waiting
  • The supervisor gets hammered
  • The fitter gets the blame
  • Other shutdown tasks cannot start
  • The clock ticks
  • Production loses thousands per hour
  • Everyone becomes stressed and angry

And the worst part?

You were only replacing the part because the existing one was worn out.
Now youโ€™re bolting the worn-out one back on.

This isnโ€™t good enough.
Not in 2025.
Not in heavy industry.
Not when there is technology that eliminates this problem completely.


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Why Manual Measurement Fails Every Time

Fitters often get asked to measure:

  • Inside chutes
  • Wear sections
  • Pipe spools with intersection points
  • Tanks too large to measure from one position
  • Walkways too long for tape accuracy
  • Geometry with no records
  • Components 10+ metres above ground
  • Hard-to-reach bolt patterns
  • Angles and centrelines distorted by wear

But some measurements simply cannot be taken safely or accurately by hand.

You canโ€™t hang off an EWP 20 metres up measuring a worn flange angle.
You canโ€™t crawl deep inside a chute trying to measure intersecting surfaces.
You canโ€™t take a 20-metre walkway measurement with a tape measure and hope for precision.

This is not a measurement problem.
This is a method problem.

Manual measurement has hit its limit.
Shutdowns have outgrown tape measures.


This Is Where 2 mm LiDAR Scanning Changes Everything

Hamilton By Design uses 2 mm precision LiDAR scanning to capture the exact geometry of a site โ€” even in areas that are:

  • Too high
  • Too big
  • Too unsafe
  • Too worn
  • Too complex
  • Too tight
  • Too distorted to measure manually

From the ground, up to 30 metres away, we can capture:

  • Wear profiles
  • Flange positions
  • Bolt patterns
  • Pipe centrelines
  • Chute geometry
  • Conveyor interfaces
  • Complex intersections
  • Ductwork transitions
  • Mill inlet/outlet shapes
  • Tank dimensions
  • Walkway alignment
  • Structural deflection
  • Existing inaccuracies

No tape measure. No guesswork. No EWP. No risk.

The result is a perfect 3D point cloud accurate within 2 mm โ€” a digital version of real life.


2 mm Scanning + Fitter-informed Design = Parts That Fit First Time

This is where Hamilton By Design is different.

We donโ€™t just scan and hand the files to a drafter whoโ€™s never set foot on-site.

We scan and your parts are modelled by someone who:

  • Has been a fitter
  • Understands how parts are installed
  • Knows what goes wrong
  • Knows how to design parts that actually fit
  • Knows where shutdowns fail
  • Knows what to check
  • Knows what NOT to trust
  • And most importantly โ€” knows where the real-world problems are hidden

This fitter-informed engineering approach is why our parts fit the first time.

And why shutdown crews trust us.


Digital QA Ensures Fabrication Is Correct Before It Leaves the Workshop

Once the new chute, spool, or component is modelled, we run digital QA:

  • Fit-up simulation
  • Clash detection
  • Tolerance analysis
  • Wear profile compensation
  • Reverse engineering comparison
  • Bolt alignment verification
  • Centreline matching
  • Flange rotation accuracy
  • Structural interface checks

If something is out by even 2โ€“3 mm, we know.

We fix it digitally โ€” before the workshop cuts steel.

This stops rework.
This stops shutdown delays.
This stops blame.
This stops stress.

This is the future of shutdown preparation.


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When the Part Fits, Everything Runs Smooth

Hereโ€™s what actually happens when a chute or spool fits perfectly the first time:

  • The plant is back online faster
  • No rework
  • No reinstalling old worn-out parts
  • No arguing between fitters and supervisors
  • No unexpected surprises
  • No extra access equipment
  • No late-night stress
  • No grinding or โ€œmaking it fitโ€
  • Other shutdown tasks stay on schedule
  • Everyone looks good
  • Production trusts the maintenance team again

Shutdowns become predictable.
Fitters become heroes, not last-minute problem-solvers.


Shutdown Example (Anonymous but Real)

A major processing plant needed a large chute replaced during a short shutdown window.
Access was limited.
The geometry was distorted.
Measurements were impossible to take safely.
The workshop needed exact dimensions, fast.

Hamilton By Design scanned the entire area from the ground โ€” no EWP, no risk.

We produced:

  • Full 2 mm point cloud
  • As-built 3D model
  • New chute design
  • Digital fit-up validation
  • Workshop-ready drawings

The new chute arrived on site.
The old chute came out.
The new chute went straight in.
Zero rework.
Zero stress.
Plant online early.

The supervisor called it the smoothest shutdown theyโ€™d had in 10 years.


Why Fitters Should Reach Out Directly

Sometimes fitters know more about whatโ€™s really happening on-site than anyone in the office.

Fitters see the problems.
Fitters carry the blame.
Fitters deal with the rework.
Fitters just want parts that fit.

So weโ€™re making this simple:

If youโ€™re tired of fitting parts that donโ€™t fit โ€”
If youโ€™re tired of fixing other peopleโ€™s mistakes โ€”
If youโ€™re tired of shutdown stress โ€”

Call Hamilton By Design.

We scan it.
We model it.
We get it right.
Every time.


Hamilton By Design offers:

  • 3D LiDAR laser scanning (2 mm precision)
  • 3D modelling by a fitter-engineer who understands real-world installation
  • Digital QA before fabrication
  • Reverse engineering of worn components
  • Shutdown planning support
  • Fabrication-ready drawings
  • Fit-up simulation
  • Clash detection between old and new parts

This is how shutdowns run smooth.

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Call to Action

Are you a Fitter: tired of parts that donโ€™t fit?

Email or Call Hamilton By Design.

Email โ€“ [email protected]

Phone – 0477002249


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3D LiDAR Scanning Across Adelaide, SA Gas Plants, Mining & Whyalla Steelworks

Illiatration of Adelaide landmarks and industry gas plant mine and steelworks

Adelaide is the engineering hub for South Australiaโ€™s gas plants, mining operations and the Whyalla steelworks. Hamilton By Design supports these assets with high-accuracy 3D LiDAR scanning, 3D modelling, mechanical and structural engineering and FEA, so upgrades and shutdowns go together first time, every time.

We help project teams reduce rework, improve safety and make better decisions with reliable, engineering-ready as-built data.


Who We Work With in South Australia

We provide 3D scanning and engineering support for:

  • Gas & power operations
    • Torrens Island power station and associated gas infrastructure near Adelaide
    • Gas processing, compressor stations and pipelines linked to Moomba and Cooper Basin supply
  • Mining operations engineered from Adelaide
    • Olympic Dam, Prominent Hill, Carrapateena and other copper, gold and uranium operations
    • Satellite processing plants, conveyors, crushers and SAG mills that feed these mines
  • Steel and heavy industrial assets
    • Whyalla Steelworks โ€“ Australiaโ€™s only manufacturer of rail and a major producer of structural steel
    • Associated ports, materials-handling systems and mining operations in the Middleback Range
  • Fabrication and maintenance workshops around Adelaide, Port Adelaide, Wingfield, Osborne and Whyalla handling heavy steel, OEM equipment and modular skids.

If your plant moves gas, ore, concentrate or steel, we can scan it, model it and help you engineer changes with confidence.


3D LiDAR Scanning for Gas, Mining & Steel

We deploy 3D laser scanners to capture dense point clouds of complex brownfield environments, including:

  • Gas plants, compressor stations and power station pipe racks
  • Process plants, crushers, screens, SAG/ball mills and transfer towers
  • Conveyors, stacker-reclaimers and stockpile systems
  • Structural steel, platforms, stairs and access ways
  • Tank farms, pump skids and utility systems
  • Steelmaking plant and materials-handling systems at Whyalla

Why use 3D scanning?

  • Accurate as-built data when drawings are outdated or missing
  • Less time on site and fewer return visits
  • Safer measurement in congested or high-risk areas
  • Better shutdown planning and tie-in design
  • Reduced rework when installing new equipment or modules

We can scan during shutdowns, night shifts or live-plant windows, working under your permit-to-work and safety systems.


From Point Cloud to Engineering-Ready Models

Using the scan data, we create clean 3D models suitable for design, verification and fabrication:

  • Piping and equipment models for gas plants and power stations
  • Mechanical models of crushers, feeders, chutes, SAG mills and associated structures
  • Structural steel models for access, maintenance and support frames
  • As-built models of conveyors, galleries and transfer towers
  • Key areas of the Whyalla steelworks where modifications or replacements are planned

Deliverables can include:

  • Registered point clouds (E57, RCP/RCS, LAS)
  • 3D CAD models (SolidWorks, STEP/IGES, IFC)
  • 2D drawings for fabrication and installation
  • Sections, clearances and clash-check views for design teams

Digital QA for Fabrication & Site Fit-Up

For Adelaide and Whyalla workshops fabricating for remote mines, gas plants or the steelworks, we provide digital quality assurance:

  • Scan fabricated skids, frames, spools or chutes in the workshop
  • Compare against the design model and/or original plant scan
  • Check flange positions, bolt patterns, centre distances and critical interfaces
  • Issue a clear report before the gear is shipped to site

This approach can catch misalignment and build issues early, avoiding costly rework at remote SA sites or within the Whyalla plant itself.


Mechanical, Structural & FEA Support

Where required, we combine scanning and modelling with engineering analysis:

  • Mechanical design and verification of chutes, hoppers, frames and supports
  • Structural checks on platforms, access systems and equipment supports
  • FEA on high-load or fatigue-critical components (e.g. mill components, support brackets)
  • Assessment of temporary lifting, transport or installation configurations

Results are documented in practical engineering reports, suited to internal review or third-party verification.


Why Adelaide & Whyalla Benefit from 3D Scanning

  • Centralised engineering in Adelaide, remote assets in the field
    โ€“ scan once, work from the digital twin for months or years
  • Brownfield plant everywhere โ€“ expansions, life-extension and decarbonisation projects all need accurate data
  • Tight shutdowns and limited access windows
    โ€“ better information = fewer surprises
  • Complex equipment such as mills, crushers, kilns and gas process skids that are difficult to measure by hand

3D scanning and digital workflows help owners and project teams manage risk on high-value, safety-critical assets.


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Letโ€™s Talk About Your SA Project

Whether youโ€™re planning:

  • A gas plant upgrade near Adelaide
  • A mining project engineered in the CBD
  • Fabrication for Whyalla Steelworks or related mines
  • A shutdown requiring accurate as-built information

Hamilton By Design can support you with 3D LiDAR scanning, modelling and engineering.

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3D Laser Scanning

3D LiDAR Scanning โ€“ Digital Quality Assurance

3D LiDAR Laser Scanning & Drafting Services in Chatswood & Greater Sydney – Hamilton By Design

As-Built Drawings from a LiDAR Scanner

3D LiDAR Scanning and 3D Modelling – Hamilton By Design


3D LiDAR Scanning in Perth WA

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Engineering-Grade Terrestrial LiDAR Scanning Services Across Perth and Western Australia

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Hamilton By Design delivers high-precision 3D LiDAR scanning for Perth-based engineering teams, fabrication workshops and remote WA mining operations.
Whether your project is in Welshpool, the Pilbara, Kalgoorlie, or anywhere across regional WA, our 3D scans provide the accurate as-built data you need to design, model and install with confidence.


LiDAR scanning has become one of the most effective methods for capturing accurate three-dimensional information from existing industrial facilities, infrastructure assets and commercial buildings. By using terrestrial laser scanning technology, millions of survey-grade measurement points can be collected in a matter of hours, creating a highly detailed digital representation of real-world environments.

Hamilton By Design provides engineering-led LiDAR scanning services throughout Perth and Western Australia, supporting mining operations, mineral processing facilities, manufacturing plants, infrastructure projects and complex industrial environments.

Unlike traditional measurement methods that rely on individual dimensions and manual site sketches, terrestrial LiDAR captures complete environments, enabling project teams to work from measured reality rather than assumptions.

The resulting point cloud data provides an accurate digital record of existing conditions and can be used to support asset management, engineering studies, refurbishment projects, shutdown planning, construction verification and digital transformation initiatives.

What Is LiDAR Scanning?

LiDAR (Light Detection and Ranging) is a measurement technology that uses laser pulses to determine the position of objects and surfaces within an environment. By recording the time taken for each laser pulse to travel to a surface and return to the scanner, millions of highly accurate measurements can be captured and converted into a three-dimensional digital representation of the real world.

Modern terrestrial LiDAR scanners can collect hundreds of thousands of measurements per second, enabling large industrial facilities, processing plants, infrastructure assets and commercial buildings to be documented quickly and accurately.

The resulting dataset is commonly referred to as a point cloud. Each point represents a measured location in three-dimensional space and collectively forms a detailed digital record of the scanned environment.

For industrial and engineering projects, LiDAR scanning provides a practical alternative to traditional tape measures, manual surveys and incomplete legacy drawings. Rather than measuring individual dimensions, entire facilities can be captured in a single coordinated dataset, allowing project teams to review, analyse and measure existing conditions long after the site visit has been completed.

LiDAR scanning is now widely used throughout mining, mineral processing, manufacturing, power generation, water treatment, transport infrastructure and commercial construction projects where accurate existing-condition information is essential for successful project delivery.


How Terrestrial LiDAR Scanning Works

Terrestrial LiDAR scanners are positioned at multiple locations throughout a site to capture measurements from different viewpoints. During each scan, the instrument emits laser pulses that reflect from surrounding surfaces and return to the scanner. These measurements are combined with angular position information to determine the precise three-dimensional location of each point.

Because industrial facilities often contain equipment, structures, pipework and other objects that can obstruct the line of sight, multiple scan positions are typically required to capture the complete environment. The individual scans are then aligned and registered together to create a unified point cloud representing the entire site.

Modern LiDAR systems can capture millions of measurements within a relatively short period, allowing large areas to be documented efficiently while maintaining a high level of detail. Colour imagery can also be captured during the scanning process, providing additional visual context for project teams reviewing the data.

Once registration and quality checks have been completed, the resulting point cloud can be viewed, measured and analysed using specialised software platforms. Engineers, designers, asset owners and project managers can then access accurate existing-condition information without requiring repeated site visits.

This process creates a digital record of the facility at the time of capture, providing valuable information for refurbishment projects, shutdown planning, asset management, engineering studies, construction verification and future modifications.

Benefits of LiDAR Scanning for Industrial Facilities

Industrial facilities are constantly evolving. Equipment is upgraded, pipework is rerouted, structures are modified and assets are replaced over time. In many cases, existing drawings no longer accurately represent current site conditions, creating challenges for maintenance teams, engineers, contractors and asset owners.

LiDAR scanning provides a reliable method of capturing accurate existing-condition information before project work begins. By collecting millions of measurement points across an entire facility, project teams gain access to a detailed digital representation of the site that can be reviewed and measured long after fieldwork has been completed.

One of the primary benefits of LiDAR scanning is the reduction in repeat site visits. Rather than returning to site to confirm dimensions or investigate potential clashes, teams can often access the required information directly from the registered point cloud.

LiDAR scanning can also improve project planning and coordination. Designers, engineers and stakeholders can review existing conditions using a common dataset, helping to identify spatial constraints, access requirements and potential conflicts before fabrication or construction activities commence.

For operational facilities, data capture can often be completed while minimising disruption to production activities. This allows project teams to obtain accurate site information without the extended downtime that may be associated with traditional measurement methods.

Additional benefits of LiDAR scanning include:

  • Rapid capture of complex environments
  • Improved visibility of existing conditions
  • Reduced reliance on legacy drawings
  • Enhanced project planning and coordination
  • Better understanding of spatial relationships
  • Reduced risk of measurement errors
  • Improved documentation of assets and infrastructure
  • Support for digital engineering and asset management initiatives

As industrial facilities continue to adopt digital engineering workflows, LiDAR scanning is increasingly becoming a foundational tool for capturing reliable information that supports decision-making throughout the asset lifecycle.

LiDAR Scanning for Mining and Resources Projects

The mining and resources sector operates some of the most complex industrial facilities in Australia. Processing plants, conveyors, crushers, transfer stations, stockpile systems, workshops, tank farms, smelters and materials handling infrastructure often undergo continuous modification throughout their operational life.

Accurate existing-condition information is essential when planning upgrades, shutdowns, equipment replacements and brownfield expansion projects. Unfortunately, many sites rely on legacy drawings that may no longer accurately reflect the current configuration of the facility.

Terrestrial LiDAR scanning provides a practical solution by capturing the actual physical environment as it exists on site. Millions of measurement points can be collected across plant areas, creating a detailed digital record that supports engineering, maintenance and asset management activities.

Within mining and resource operations, LiDAR scanning is commonly used to document:

  • Processing plants and beneficiation facilities
  • Conveyors and materials handling systems
  • Crushers, screens and transfer stations
  • Smelters and refining operations
  • Structural steel and access platforms
  • Pipe racks and process services
  • Tank farms and storage facilities
  • Workshops and maintenance infrastructure
  • Shutdown and turnaround project areas
  • Brownfield expansion locations

The resulting point cloud provides project teams with a reliable source of information for planning and decision-making. Existing conditions can be reviewed before personnel return to site, helping improve project preparation and reducing uncertainty during design and construction activities.

LiDAR scanning is particularly valuable where access is difficult, production schedules are constrained or facilities have undergone numerous modifications over time. By capturing measured reality, project teams can work from current site information rather than assumptions or outdated documentation.

Across Western Australia, LiDAR scanning is increasingly supporting mining, mineral processing, oil and gas, bulk materials handling and heavy industrial facilities as organisations continue to adopt digital engineering and asset management practices.

Point Cloud Registration and Quality Assurance

The quality of a LiDAR scanning project is determined not only by the data collected in the field but also by the processes used to align, verify and validate that information after capture. Individual scans must be accurately combined to create a single coordinated dataset that represents the facility as a whole.

This process is known as point cloud registration. During registration, overlapping scan positions are aligned using common reference points and geometric features captured throughout the scanning process. The objective is to ensure that all scans occupy the correct position within the three-dimensional environment and accurately represent the physical site conditions.

For industrial facilities, registration is particularly important because projects often involve multiple scan locations, complex structures and extensive plant areas. Without proper registration, measurement accuracy can be reduced and inconsistencies may be introduced into the final dataset.

Quality assurance procedures are typically undertaken throughout both fieldwork and data processing activities. These checks may include:

  • Verification of scan coverage
  • Review of registration quality reports
  • Validation of overlapping scan positions
  • Identification of missing or obscured areas
  • Assessment of point cloud consistency
  • Confirmation of coordinate systems where applicable
  • Review of deliverable requirements

By applying structured registration and quality assurance processes, project teams can have greater confidence that the resulting point cloud accurately reflects the conditions present at the time of capture.

A well-registered point cloud provides a reliable foundation for future project activities including asset documentation, engineering studies, refurbishment planning, digital engineering workflows and construction verification. It also enables stakeholders to extract measurements, review spatial relationships and investigate site conditions without relying solely on field observations.

As industrial facilities become increasingly reliant on digital information, point cloud registration and quality assurance remain essential components of delivering accurate, dependable and usable LiDAR scanning data.

Engineering-Grade Accuracy and Data Validation

Accuracy is one of the primary reasons organisations choose terrestrial LiDAR scanning for industrial, infrastructure and asset management projects. The ability to capture millions of measured points across an environment provides project teams with a detailed representation of existing site conditions that can support planning, design and decision-making activities.

However, achieving reliable results requires more than simply operating a scanner. The quality of the final point cloud is influenced by factors including scan planning, equipment selection, site conditions, registration workflows and quality assurance procedures.

Engineering-grade LiDAR scanning focuses on capturing data that is suitable for practical project applications. This begins with identifying the objectives of the survey and understanding the level of detail required. Different projects may require different scanning resolutions, coverage areas and validation procedures depending on how the data will ultimately be used.

Several factors can influence data quality, including:

  • Distance between the scanner and the target
  • Surface characteristics and material reflectivity
  • Environmental conditions during capture
  • Line-of-sight restrictions
  • Plant congestion and equipment density
  • Scan position planning
  • Registration quality between scans

Industrial facilities can present additional challenges due to elevated structures, confined spaces, complex pipework arrangements and restricted access areas. Effective scan planning helps minimise these challenges and improves overall dataset quality.

Data validation is an important part of the workflow and helps confirm that the point cloud accurately represents the physical environment. Validation activities may include reviewing registration reports, checking critical dimensions, assessing coverage and confirming that project-specific requirements have been achieved.

It is also important to recognise that no measurement technology is entirely free from limitations. Areas hidden from the scanner’s line of sight, highly reflective surfaces and inaccessible locations may require additional scan positions or supplementary verification methods. Understanding these limitations helps ensure realistic project expectations and reliable outcomes.

When supported by appropriate planning, registration and quality assurance procedures, terrestrial LiDAR scanning provides a dependable source of existing-condition information for industrial facilities, mining operations, infrastructure assets and complex engineering environments.

As digital engineering and asset management practices continue to evolve, accurate and validated point cloud data is becoming an increasingly important resource for organisations seeking to make informed decisions based on measured reality rather than assumptions.

Point Cloud Deliverables and Data Formats

One of the advantages of terrestrial LiDAR scanning is the flexibility of the data that can be generated and shared with project stakeholders. The information collected during scanning can be processed into a range of deliverables depending on project objectives, software requirements and intended workflows.

The primary output of a LiDAR scanning project is typically a registered point cloud. This dataset contains millions of measured points representing the surfaces and geometry of the scanned environment. Point clouds can be viewed, measured and analysed using a variety of industry-standard software platforms.

Depending on project requirements, point cloud data may be delivered in formats such as:

  • E57
  • RCP
  • RCS
  • LAS
  • XYZ
  • PTS
  • PTX

These formats allow owners, engineers, consultants and contractors to access and utilise the captured information within their preferred software environment.

Point cloud data can support a wide range of activities including:

  • Existing-condition documentation
  • Asset management
  • Engineering studies
  • Refurbishment planning
  • Construction verification
  • Shutdown planning
  • Clash detection
  • Digital engineering workflows
  • Digital twin development

In addition to point cloud deliverables, project teams may use the captured data to generate drawings, models and visualisations that assist with planning and communication. The level of detail required will depend on the intended use of the information and the objectives of the project.

An important advantage of maintaining point cloud datasets is that measurements can often be extracted after the site visit has been completed. This allows stakeholders to review dimensions, investigate site conditions and obtain additional information without necessarily returning to the field.

As organisations continue to adopt digital engineering and asset management practices, LiDAR-generated datasets are becoming an increasingly valuable source of information for understanding, documenting and managing existing assets throughout their lifecycle.

By providing accurate and accessible digital representations of real-world environments, LiDAR scanning helps establish a foundation for informed decision-making across planning, design, operations and maintenance activities.

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LiDAR Scanning Applications Across Western Australia

Western Australia is home to some of the world’s largest mining, processing, manufacturing and infrastructure assets. From metropolitan Perth through to the Pilbara, Goldfields and South West regions, organisations are increasingly adopting LiDAR scanning technologies to improve the way existing assets are documented, maintained and upgraded.

LiDAR scanning is particularly well suited to environments where accurate existing-condition information is critical for planning, engineering, construction and asset management activities. By capturing millions of measurement points, facilities can be documented quickly and accurately, providing stakeholders with a reliable digital representation of the physical environment.

Across Western Australia, LiDAR scanning is commonly applied within:

Mining Operations

Mining facilities often contain extensive materials handling systems, processing infrastructure, workshops, storage facilities and supporting assets. LiDAR scanning can assist with documenting existing conditions, planning upgrades and supporting brownfield expansion projects while reducing reliance on outdated drawings and manual measurements.

Mineral Processing Facilities

Mineral processing plants are continuously evolving as equipment is upgraded, replaced or modified to improve performance. LiDAR scanning enables plant operators and project teams to capture current site conditions before undertaking engineering studies, shutdown activities or capital projects.

Refineries and Smelters

Refineries and smelting operations contain complex networks of process equipment, pipework, structural steel and access systems. Accurate digital records can support maintenance planning, asset management initiatives and future project development by providing a detailed understanding of the existing facility layout.

Ports and Bulk Materials Handling Infrastructure

Western Australia’s export industries rely on extensive bulk materials handling infrastructure including conveyors, transfer stations, stockpile facilities and ship-loading systems. LiDAR scanning can assist with documenting these assets and supporting maintenance, refurbishment and expansion activities.

Industrial Manufacturing Facilities

Manufacturing facilities frequently require equipment upgrades, production line modifications and plant optimisation projects. LiDAR scanning provides a comprehensive record of existing conditions that can support planning and project coordination activities.

Commercial and Institutional Assets

In addition to industrial facilities, LiDAR scanning is increasingly used to document commercial buildings, hospitals, educational campuses, transport infrastructure and public facilities. Accurate digital records can support refurbishment projects, asset management programs and long-term maintenance planning.

Hamilton By Design supports LiDAR scanning projects throughout Perth and Western Australia, including Kwinana, Pinjarra, Wagerup, Bunbury, Geraldton, Kalgoorlie, Port Hedland, Karratha and the Pilbara region. Our engineering-led approach combines practical industrial experience with advanced reality capture technologies to deliver accurate and reliable digital representations of existing assets.

As organisations continue to invest in digital engineering, asset management and operational efficiency, LiDAR scanning is becoming an increasingly valuable tool for understanding existing conditions and supporting informed decision-making across the entire asset lifecycle.

Why Choose Hamilton By Design for LiDAR Scanning Perth

Successful LiDAR scanning projects require more than the ability to operate a laser scanner. The real value lies in understanding how the captured information will be used and ensuring that the resulting dataset supports project objectives.

Hamilton By Design combines terrestrial LiDAR scanning technology with practical engineering, drafting and industrial experience. This enables us to understand the challenges commonly encountered within mining operations, mineral processing facilities, manufacturing plants, infrastructure assets and complex industrial environments.

Our approach focuses on capturing information that supports informed decision-making. By understanding project requirements before fieldwork begins, scan coverage, resolution and deliverables can be aligned with the intended use of the data, helping project teams obtain information that is relevant, accurate and practical.

We regularly support projects involving:

  • Mining and resource operations
  • Mineral processing facilities
  • Refineries and smelters
  • Materials handling systems
  • Manufacturing facilities
  • Infrastructure assets
  • Commercial and institutional buildings
  • Brownfield expansion projects
  • Asset management initiatives
  • Digital engineering programs

Hamilton By Design utilises professional terrestrial LiDAR scanning equipment and industry-standard processing workflows to produce registered point cloud datasets suitable for a wide range of engineering, operational and asset management applications.

Beyond data capture, our team understands how point cloud information is commonly used throughout the project lifecycle. This broader understanding assists in identifying critical areas for capture, supporting quality outcomes and ensuring project stakeholders receive information that can be effectively integrated into existing workflows.

We support projects throughout Perth and Western Australia, including regional mining and industrial locations where accurate existing-condition information is essential for planning, maintenance, engineering and capital works activities.

As organisations continue to adopt digital engineering and asset management practices, LiDAR scanning is becoming an increasingly important tool for capturing measured reality and establishing a reliable foundation for future project activities.

Hamilton By Design remains committed to providing engineering-led LiDAR scanning services that deliver accurate, dependable and practical digital information for industrial, infrastructure and commercial projects across Western Australia.

Frequently Asked Questions

What is LiDAR scanning?

LiDAR (Light Detection and Ranging) is a technology that uses laser pulses to measure the position of objects and surfaces within an environment. The collected measurements are combined to create a highly detailed three-dimensional representation known as a point cloud. LiDAR scanning is widely used to document existing facilities, infrastructure and industrial assets.

How accurate is terrestrial LiDAR scanning?

Accuracy depends on the equipment used, scan planning, site conditions and registration processes. Modern terrestrial LiDAR scanners are capable of capturing highly accurate measurements suitable for engineering, asset management and industrial applications. Quality assurance and data validation procedures are important to ensure reliable project outcomes.

What is a point cloud?

A point cloud is a collection of millions of individual measurement points captured during the scanning process. Each point represents a location in three-dimensional space. When combined, these points create a digital representation of the scanned environment that can be viewed, measured and analysed using specialised software.

What deliverables can be provided?

LiDAR scanning projects can produce a variety of deliverables depending on project requirements. Common outputs include registered point clouds, E57 files, RCP files, RCS files, LAS files and other industry-standard formats that can be used within engineering, construction and asset management workflows.

Can LiDAR scanning be completed during plant shutdowns?

Yes. LiDAR scanning is frequently used during shutdowns, maintenance outages and capital works projects. Capturing accurate existing-condition information before work begins can help project teams plan modifications, identify potential constraints and improve overall project coordination.

How long does a LiDAR scanning project take?

Project duration depends on the size and complexity of the facility being captured. Small areas may be completed within a single day, while large industrial facilities, processing plants or mining operations may require multiple days of fieldwork and additional processing time to register and validate the point cloud data.

Do you provide LiDAR scanning services outside Perth?

Yes. Hamilton By Design supports projects throughout Western Australia, including mining, industrial and infrastructure locations. Services can be provided across Perth, Kwinana, Pinjarra, Wagerup, Bunbury, Geraldton, Kalgoorlie, Port Hedland, Karratha and the Pilbara region, as well as interstate locations where required.

What industries commonly use LiDAR scanning?

LiDAR scanning is used across a wide range of industries including mining, mineral processing, manufacturing, oil and gas, infrastructure, utilities, water treatment, ports, transport, commercial construction and asset management. The technology provides accurate existing-condition information that can support planning, maintenance, engineering and operational activities.

Many organisations are adopting digital engineering and asset management practices that require reliable existing-condition information. LiDAR scanning enables facilities to be captured quickly and accurately, providing a digital record that can support decision-making throughout the lifecycle of an asset.

Can point cloud data be used in engineering software?

Yes. Point cloud datasets can typically be imported into a range of engineering, design and modelling software platforms. This allows project teams to reference existing site conditions, extract measurements and integrate scanned information into digital engineering workflows.

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Discuss Your LiDAR Scanning Project

Whether you are planning a plant upgrade, documenting existing assets, preparing for a shutdown, or investigating digital engineering opportunities, accurate existing-condition information is the foundation of successful project delivery.

Hamilton By Design provides engineering-led terrestrial LiDAR scanning services throughout Perth and Western Australia, supporting mining operations, processing facilities, industrial plants, infrastructure assets and commercial projects.

Our team can help determine the most suitable scanning approach, required deliverables and level of detail needed to achieve your project objectives.

Complete the enquiry form below and tell us about your project requirements.

A member of our team will review your information and contact you to discuss scope, site access, deliverables, project timing and any technical requirements.

Typical Information to Include

  • Project location
  • Facility or asset type
  • Approximate area to be scanned
  • Required deliverables
  • Project timeframe
  • Site access requirements
  • Shutdown or outage windows
  • Any existing drawings or reference information

Need advice before requesting a quotation?

We are happy to discuss your project requirements and provide guidance on scanning methodology, deliverables and project planning before work commences.

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Ready for 3D Scanning in Perth or WA?

Speak to our engineering team about your project, shutdown or scanning requirements.

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3D LiDAR Scanning and 3D Modelling – Hamilton By Design

3D Laser Scanning

3D LiDAR Scanning โ€“ Digital Quality Assurance

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3D Laser Scanning Melbourne

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Melbourne hosts some of Australiaโ€™s largest engineering, fabrication, and industrial project teams. Hamilton By Design provides high-accuracy 3D laser scanning, point-cloud modelling, and fabrication-ready engineering that supports projects across the CBD, northern manufacturing precincts, and major industrial corridors.

Whether youโ€™re upgrading brownfield plant, validating as-built conditions, or preparing a new fabrication package, our scan-to-model workflow ensures your work fits first time, every time.

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Why Melbourne Chooses 3D Laser Scanning for Engineering Projects

Fast, accurate data for complex industrial environments

  • Millimetre-accurate as-built geometry
  • No shutdown required for most scans
  • Safely capture hard-to-access or hazardous areas

Better engineering decisions

  • True as-built point clouds
  • Clash-free design
  • Better layout planning
  • Stronger understanding of interfaces and constraints

Reduced rework and project delays

  • Eliminate incorrect measurements
  • Avoid onsite modifications
  • Reduce fabrication errors
  • Simplify installation and commissioning

Where We Deliver 3D Laser Scanning Across Melbourne


โ€œWe remove project risk by combining high-accuracy scanning, engineering judgement, and construction-ready documentation under one accountable team.โ€ – Anthony Hamilton

Melbourne’s industrial and engineering sectors commonly requiring scanning include:

1. Manufacturing Precincts

  • Campbellfield
  • Thomastown
  • Dandenong South
  • Sunshine West
  • Broadmeadows

Typical projects:

  • Equipment skids
  • Process piping
  • Assembly jigs
  • Heavy fabrication QA

2. Inner-City Infrastructure

  • Yarra River bridges
  • Tram depots
  • Tunnels, stations, public assets
  • Civil upgrades around Docklands and CBD

Projects include:

  • Structural interfaces
  • Brownfield works
  • Fit-for-purpose access and maintenance upgrades

3. Food, Beverage & Pharmaceutical Plants

  • West Melbourne
  • Port Melbourne
  • Clayton & Notting Hill biotech precinct

Typical scanning:

  • Stainless piping
  • Conveyor systems
  • Plant expansions
  • Services coordination

4. Power, Utilities & Water Treatment

Sites across:

  • Werribee
  • Eastern Treatment Plant
  • Newport & Laverton industrial zones

Scanning supports:

  • Pump stations
  • Tanks
  • Filtration systems
  • Valve changes
  • Platform and access upgrades

5. Fabrication Workshops Throughout Greater Melbourne

High-accuracy pre-delivery QA for:

  • Structural frames
  • Pump skids
  • Modular process rooms
  • Pipe spools
  • Chutes and transfer systems

Ensure your fabrication matches the clientโ€™s as-built plant before it leaves the workshop.


Our Scan-to-Engineering Workflow

1. On-Site 3D Laser Scan

Using high-accuracy terrestrial scanners, we capture all mechanical, structural, and spatial geometry.

2. Point Cloud Processing

We register and clean the data to produce engineering-grade point clouds.

3. CAD Modelling

We convert the point cloud into:

  • SolidWorks models
  • STEP or Parasolid geometry
  • Fabrication drawings
  • Interface surfaces

4. Engineering Validation

We check:

  • Flange alignment
  • Centreline accuracy
  • Structural fit
  • Access and maintenance space
  • Clash-free positioning

5. Digital Deliverables

Delivered in the format your engineering or fabrication team needs.


Why Melbourne Clients Choose Hamilton By Design

  • Trusted by mining, energy, fabrication, and industrial clients across Australia
  • Strong mechanical engineering background (not just scanning technicians)
  • Deep experience with brownfield upgrades & shutdown constraints
  • Ability to support remote sites from Melbourne-based engineering teams
  • Everything designed to go together first time

Ready to Start Your Melbourne 3D Laser Scanning Project?

Email โ€“ [email protected]

Phone – 0477002249

Get in touch for:

  • On-site scanning
  • CAD modelling
  • Fabrication-ready design
  • Brownfield upgrades
  • QA verification before shipping

Hamilton By Design โ€“ Engineering-grade accuracy for complex mechanical projects.

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