Tag: CAD

Posts focused on engineering CAD drafting and modelling, including 2D drawings and 3D models used to support fabrication, retrofit and plant upgrade works.

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3D CAD in Brisbane

3D CAD in Brisbane | Engineering-Led CAD Services

Brisbane is one of Australia’s most active centres for industrial, infrastructure, and brownfield development. From live manufacturing facilities and ports to mineral processing plants and inner-city construction, projects in South East Queensland demand 3D CAD models that reflect reality — not assumptions.

Hamilton By Design provides engineering-led 3D CAD services in Brisbane, supporting mechanical, industrial, and construction projects where accuracy, constructability, and coordination are critical.

Engineering-led SolidWorks 3D CAD model overlaid on an industrial facility in Brisbane

Engineering-Led 3D CAD for Brisbane Projects

Our 3D CAD workflows are developed for environments where:

  • Existing structures must be retained or modified
  • Access is constrained or live operations continue
  • Fabrication tolerances matter
  • Errors translate directly into cost, downtime, or safety risk

Rather than producing conceptual or presentation-only models, our Brisbane CAD services focus on fit-for-purpose engineering outcomes — models that can be trusted for fabrication, installation, and long-term asset management.

Scan-to-CAD: Accurate Models Built on Real Geometry

A defining feature of 3D CAD in Brisbane is the dominance of brownfield and upgrade projects. As-built information is often incomplete, outdated, or missing altogether.

To address this, our CAD services are tightly integrated with engineering-grade LiDAR scanning:

  • Existing conditions are captured using high-accuracy point cloud data
  • CAD models are built directly from site geometry
  • Interfaces with existing steel, plant, and services are verified early

This approach reduces clashes, rework, and site-based decision making.

For projects requiring detailed existing-conditions capture, our CAD services are commonly paired with:

Mechanical & Industrial 3D CAD Applications

Brisbane’s industrial profile shapes how 3D CAD is applied. Our Brisbane CAD projects commonly support:

  • Mechanical plant upgrades and retrofits
  • Conveyor systems and bulk materials handling
  • Manufacturing and FMCG production lines
  • Structural steel modifications
  • Access platforms, guarding, and maintenance systems

Models are developed with installation sequencing, access, and safety in mind — not just geometry.

CAD That Supports Fabrication and Installation

In Brisbane projects, CAD is often the single source of truth shared between:

  • Engineers
  • Fabricators
  • Site teams
  • Project managers

Our 3D CAD deliverables are structured to support this environment, with:

  • Clear assemblies and interfaces
  • Fabrication-ready geometry
  • Alignment with engineering documentation and drawings
  • Compatibility with downstream analysis and verification

Where required, CAD models can be integrated with broader engineering services, including analysis, documentation, and compliance workflows.

Integration with Engineering & Reality Capture Services

3D CAD in Brisbane rarely exists in isolation. Our CAD services sit within a broader engineering context, including:

This integrated approach allows Brisbane clients to move from site capture to fabrication-ready models without fragmentation or loss of accountability.

Why Brisbane Projects Benefit from Engineering-Owned CAD

Brisbane’s mix of live industrial assets, ageing infrastructure, and complex construction environments means CAD decisions carry real-world consequences.

Our Brisbane CAD workflows are:

  • Engineer-owned, not drafting-only
  • Developed with site conditions in mind
  • Accountable to constructability and safety
  • Aligned with Australian Standards and industry best practice

This makes our CAD outputs suitable for use in shutdown planning, procurement, fabrication, and installation, not just design coordination.

3D CAD Services Across Greater Brisbane

We support projects across the greater Brisbane region, including:

  • Inner-city and CBD environments
  • Industrial estates and ports
  • Manufacturing precincts
  • Infrastructure and utilities corridors

Whether supporting a standalone upgrade or a larger engineering program, our 3D CAD services are structured to integrate smoothly into existing project teams.

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Discuss a 3D CAD Project in Brisbane

If you are planning an upgrade, retrofit, or new installation in Brisbane and require accurate, engineering-grade 3D CAD, we can support your project from early capture through to fabrication-ready deliverables.

Contact Hamilton By Design to discuss how our 3D CAD and scan-to-CAD services can reduce risk and improve outcomes on your Brisbane project.

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Fabrication & Product Design

Light Fabrication for Residential and Commercial Applications

Hamilton By Design provides product design and fabrication development for light steel fabrication used in residential and commercial environments. This service is focused on bespoke steel products that require accurate design, clear fabrication documentation, and reliable installation outcomes.

Our work sits between concept and fabrication. We develop fabrication-ready designs that integrate with existing buildings, services, and site conditions, supporting builders, fabricators, and property owners who require confidence that components will fit first time.

This service complements our mechanical engineering, 3D scanning, and CAD capabilities and is typically engaged where off-the-shelf products are unsuitable or where site-specific conditions must be addressed early.

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Design-for-Fabrication Approach

All products within this category are developed using design-for-fabrication principles. This means geometry, tolerances, fixing methods, and installation constraints are considered during design, not left to be resolved on site.

Where required, designs are informed by existing-condition data captured through our 3D scanning services:
https://www.hamiltonbydesign.com.au/home/engineering-services/3d-laser-scanning/

Design development and detailing are carried out using SolidWorks-based 3D CAD workflows to produce fabrication-ready outputs:
https://www.hamiltonbydesign.com.au/home/engineering-services/3d-cad/

Gates & Access Steel

We design bespoke gates and access steel for residential and commercial properties, tailored to site geometry, fixing conditions, and operational requirements.

Typical applications include sliding gates, swing gates, cantilever gates, pedestrian access gates, and commercial entry gates. Designs consider post fixings, ground interfaces, clearances, and integration with surrounding structures.

Related engineering capability:
https://www.hamiltonbydesign.com.au/home/engineering-services/mechanical-engineering/

Door & Window Grills

Door and window grills are often required to balance security, ventilation, and architectural intent. We develop opening-specific grill designs that suit residential retrofits and commercial refurbishments.

Products may include security door grills, window grills, decorative architectural grills, and removable systems where access or maintenance is required. Geometry and fixing are resolved during design to support clean fabrication and installation.

Supporting drafting capability:
https://www.hamiltonbydesign.com.au/home/engineering-services/structural-drafting/

Balustrades, Handrails & Guarding

Balustrades, handrails, and guarding systems are safety-critical elements commonly introduced during upgrades and renovations. We provide fabrication-ready designs for residential and commercial settings where existing conditions vary and standard systems are unsuitable.

Designs consider fixing interfaces, load paths, and integration with existing slabs, stairs, or structures.

Engineering certification can be provided where required:
https://www.hamiltonbydesign.com.au/home/engineering-services/engineering-certification/

Screens & Architectural Steel

Steel screens and feature panels are used for privacy, shading, boundary definition, and architectural expression. We design lightweight fabricated steel screens suited to balconies, courtyards, façades, and internal spaces.

Design development includes panelisation, fixing strategy, finishes, and installation sequencing to ensure the product can be fabricated and installed efficiently.

Related CAD and documentation services:
https://www.hamiltonbydesign.com.au/home/engineering-services/3d-cad-drawings/

Stairs, Ladders & Access Systems

We design light-duty stairs, ladders, and access systems for residential and commercial environments where space constraints or existing geometry require a bespoke solution.

Applications include compact staircases, mezzanine access stairs, fixed ladders, and maintenance access systems. Accurate geometry is critical, and designs are developed to suit fabrication and on-site installation.

Mechanical engineering support:
https://www.hamiltonbydesign.com.au/home/engineering-services/mechanical-engineering/

Bollards, Barriers & Protective Steel

Protective steel elements such as bollards and barriers are commonly introduced to manage vehicle movement, protect assets, and improve pedestrian safety.

We design light fabricated protective steel for car parks, commercial sites, and mixed-use developments, resolving fixing, spacing, and integration with existing pavements or structures.

Custom Frames, Brackets & Light Steel Assemblies

Many light fabrication projects involve custom brackets, frames, or small assemblies to support equipment, services, or architectural elements.

We develop fabrication-ready designs for mounting frames, brackets, skids, and small steel assemblies, ensuring interfaces with client equipment and existing buildings are clearly defined.

Supporting CAD workflows:
https://www.hamiltonbydesign.com.au/home/engineering-services/3d-cad/

Ute Trays & Light Commercial Vehicle Trays

For residential and commercial trade use, we design custom ute trays and light commercial vehicle trays where off-the-shelf solutions do not meet operational requirements.

Designs consider vehicle mounting, load distribution, accessory integration, and fabrication practicality. This service is limited to light commercial use and does not extend to heavy vehicle manufacturing.

Van & Light Commercial Vehicle Fit-Outs

We provide design support for internal van fit-outs involving light steel fabrication only. Typical applications include shelving systems, equipment mounting frames, internal partitions, and support structures.

Designs are vehicle-specific and focused on safe mounting, durability, and ease of installation.

Engineering certification can be provided where required:
https://www.hamiltonbydesign.com.au/home/engineering-services/engineering-certification/

Engineering Certification

All products within this category can be mechanically engineered and certified where required. Certification scope is defined on a project-by-project basis and may support approvals, compliance requirements, or handover documentation.

Certification services are delivered in conjunction with documented design and fabrication information.

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Scope Clarification

This service category is limited to light steel fabrication for residential and commercial applications. It does not include heavy industrial fabrication, structural building frames, or large infrastructure works.

This clear scope ensures consistent quality, reliable delivery, and alignment with fabrication-ready outcomes.

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Why 3D Laser Scanning Might Be the Best Thing You Haven’t Tried Yet
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3D Scanning Darwin

Engineering-Grade Laser Scanning, Modelling & Design for the Top End

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Darwin presents a unique engineering environment. Remote logistics, extreme climate conditions, cyclone exposure, corrosive coastal air and a heavy concentration of defence, port, energy and industrial assets mean that engineering work in the Top End demands accuracy from day one.

Hamilton By Design provides engineering-led 3D laser scanning services in Darwin, supporting projects where traditional measurement methods fall short. By combining high-accuracy LiDAR scanning with mechanical engineering, structural design and fabrication-ready documentation, we help Darwin-based projects move from concept to construction with confidence.

This page outlines the types of projects in Darwin that benefit most from 3D scanning, and how Hamilton By Design supports those projects with a complete scan-to-engineering workflow.

Why 3D Scanning Matters in Darwin

Many Darwin projects share common challenges:

  • Limited or unreliable as-built drawings
  • Assets modified repeatedly over decades
  • Restricted site access and tight shutdown windows
  • High cost of rework due to remoteness
  • Structural deformation from heat, corrosion and cyclonic loading

3D laser scanning addresses these issues by creating a high-fidelity digital record of existing conditions, allowing engineering decisions to be made using reality-based data rather than assumptions.

Hamilton By Design delivers engineer-led scanning, meaning the data captured on site is purpose-driven for mechanical design, structural verification and fabrication — not just visualisation.

Defence & Federal Infrastructure Projects in Darwin

Darwin is a critical defence hub, hosting permanent and rotating military assets, training facilities and secure infrastructure.

Typical Defence Projects

  • Building upgrades and refurbishments
  • Mechanical and services retrofits
  • Structural strengthening works
  • New plant and equipment installations within existing facilities

How 3D Scanning Supports Defence Projects

  • Accurate capture of ageing buildings with no reliable drawings
  • Reduced time on secure sites
  • Precise modelling of existing services and structures
  • Improved coordination between disciplines

3D scanning allows defence projects to progress with minimal disruption, fewer site visits and reduced security exposure, while still achieving high engineering accuracy.

Ports, Marine & Coastal Infrastructure

Darwin Port supports bulk materials, defence logistics, LNG export and general shipping. Marine environments are unforgiving, and many port assets have experienced decades of corrosion, deformation and incremental modification.

Typical Port & Marine Projects

  • Wharf upgrades and extensions
  • Conveyor and bulk handling modifications
  • Structural remediation and strengthening
  • Mechanical plant replacements

Value of 3D Scanning

  • Captures true geometry of deformed steelwork
  • Enables fabrication-ready design without repeated site measurement
  • Reduces risk of misalignment during installation

For marine and port works, scan-to-CAD modelling ensures fabricated components fit first time — critical in tide-affected, high-cost construction environments.

Oil, Gas & Energy Facilities

Darwin’s proximity to offshore resources and export infrastructure makes it a key energy hub, including LNG processing, fuel storage and power generation assets.

Typical Energy Projects

  • Brownfield plant modifications
  • Pipework rerouting and tie-ins
  • Skid and modular equipment installation
  • Structural verification of existing frames

Why 3D Scanning Is Essential

  • Highly congested plant environments
  • Shutdowns measured in hours, not weeks
  • Zero tolerance for clashes or rework

Hamilton By Design supports energy projects by capturing engineering-grade point clouds, developing accurate 3D models and producing documentation suitable for fabrication and installation planning.

Mining, Quarrying & Bulk Materials Projects

Across the Northern Territory, mining and quarrying operations rely on reliable materials handling infrastructure operating in harsh conditions.

Typical Mining & Quarry Projects

  • Crushing and screening plant upgrades
  • Conveyor replacements and extensions
  • Chute redesigns
  • Structural strengthening and fatigue mitigation

3D Scanning Benefits

  • Enables off-site design with minimal return visits
  • Captures heavily modified plant accurately
  • Supports safer, faster project delivery

For remote mining operations, 3D scanning dramatically reduces project risk by allowing engineering, design and detailing to occur away from site.

Cyclone Remediation & Asset Hardening

Darwin’s built environment is heavily influenced by cyclone design requirements, with assets frequently assessed and upgraded to meet evolving standards.

Typical Cyclone-Related Projects

  • Post-cyclone damage assessment
  • Structural strengthening works
  • Roof, façade and services upgrades
  • Compliance and certification projects

How 3D Scanning Helps

  • Rapid capture of damaged structures
  • Safer data collection compared to manual access
  • Enables deformation and alignment analysis

3D scanning creates a baseline digital record that supports engineering assessment, insurance reporting and compliance documentation.

Water, Sewer & Utilities Infrastructure

Water treatment plants, pump stations and utilities infrastructure in Darwin often operate continuously and in confined or congested environments.

Typical Utilities Projects

  • Pump station upgrades
  • Water treatment plant modifications
  • Pipework replacement and rerouting
  • Structural audits and asset life extension

Value Delivered by 3D Scanning

  • Accurate mapping of existing plant layouts
  • Reduced excavation and clash risk
  • Improved coordination between contractors and consultants

Scanning supports safer, more efficient upgrades to essential services without unnecessary shutdowns.

Commercial, Industrial & Government Buildings

Darwin includes a mix of older public buildings and newer commercial developments, many requiring refurbishment or adaptive reuse.

Typical Building Projects

  • Mechanical and HVAC upgrades
  • Structural assessments
  • Refurbishments and compliance upgrades
  • Fit-outs within existing structures

3D Scanning Outcomes

  • Accurate architectural and structural models
  • Improved coordination of services
  • Reduced variations during construction

In buildings where nothing is square, level or documented, scan-to-model workflows significantly improve project certainty.

How Hamilton By Design Delivers 3D Scanning in Darwin

Hamilton By Design does more than collect point clouds. Our workflow is designed around engineering outcomes.

Our Typical Process

  1. On-site 3D laser scanning using survey-grade equipment
  2. Point cloud registration and quality assurance
  3. Engineering-focused modelling aligned to project scope
  4. Delivery of drawings, models and data suitable for construction

This approach ensures that scanning data transitions seamlessly into engineering design, documentation and fabrication.

Integrated Engineering & Scanning Services

Darwin clients benefit most when scanning is combined with engineering expertise. Hamilton By Design offers a fully integrated service, including:

These services allow Darwin projects to move from existing conditions → engineered design → fabrication-ready documentation under one accountable workflow.

Why Choose Hamilton By Design for 3D Scanning in Darwin

  • Engineer-led scanning, not survey-only capture
  • Experience with brownfield and remote projects
  • Focus on fit-first-time fabrication outcomes
  • Reduced site visits and rework
  • Data you can design and build from

We understand the realities of working in the Top End and tailor our services to suit Darwin’s operational, environmental and logistical constraints.

3D Scanning Darwin – Built for Real Projects

Whether you are upgrading defence infrastructure, modifying a live plant, strengthening cyclone-exposed assets or planning a remote mining upgrade, 3D scanning provides the certainty required to design and build with confidence.

Hamilton By Design supports Darwin projects with practical, engineering-focused digital capture that reduces risk, improves coordination and delivers real value on site.

If you’re planning a project in Darwin or the Northern Territory, 3D scanning is not just an optional extra — it’s the foundation for getting it right the first time.

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Scan to CAD Sydney

Engineering-Grade LiDAR to CAD Workflows for the Sydney CBD

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In the Sydney CBD, engineering and construction projects rarely start with clean drawings. Buildings are dense, services are congested, and many assets have undergone decades of undocumented upgrades. For mechanical engineers, designers, and builders, relying on legacy drawings or assumptions can quickly lead to clashes, rework, and costly delays. This is where Scan to CAD Sydney workflows provide measurable value.

At Hamilton By Design, Scan to CAD is not just about capturing a point cloud. It is an engineering-led process that converts high-accuracy FARO Focus S70 LiDAR scanning into usable, fabrication-ready CAD models that support real-world decisions across design, retrofit, and construction.

What “Scan to CAD” Means in the Sydney CBD

Scan to CAD is the process of:

  1. Capturing existing site conditions using terrestrial LiDAR
  2. Registering and validating the point cloud
  3. Converting the scan data into structured CAD models and drawings

In the Sydney CBD, this workflow is commonly used for:

  • Commercial building refurbishments
  • Mechanical and services upgrades
  • Heritage and façade works
  • Plant room replacements
  • Fit-out coordination in live buildings

Unlike visual-only scanning, Scan to CAD focuses on engineering accuracy, not just appearance.

Why the FARO Focus S70 Is Used for Scan to CAD Projects

Hamilton By Design uses the FARO Focus S70 for Sydney CBD projects because it is purpose-built for high-accuracy, tripod-based terrestrial scanning in complex environments.

Key advantages include:

  • Millimetre-level local accuracy
  • Reliable geometry capture in tight interiors
  • Excellent colour data for identifying materials and services
  • Stable scanning in occupied and operational buildings

This makes the S70 ideal for office towers, retail spaces, basements, plant rooms, risers, and congested ceiling voids, where handheld or mobile scanners often lack the precision required for engineering design.

Typical Scan to CAD Applications in Sydney

Commercial Building As-Builts

Office buildings in the CBD often require accurate as-built documentation before refurbishment or tenant upgrades. FARO S70 scanning captures:

  • Structural grids and columns
  • Walls, slabs, stairs, and cores
  • Ceiling heights and penetrations

These are converted into CAD models and drawings that architects and engineers can trust.

MEP and Services Coordination

One of the most common Scan to CAD uses in Sydney is services coordination. LiDAR scanning accurately captures:

  • HVAC ductwork
  • Pipework and valves
  • Cable trays and electrical services
  • Fire systems and hydraulics

Hamilton By Design models these services in SolidWorks, enabling clash detection, retrofit design, and fabrication-ready outputs.

Plant Rooms and Building Services Spaces

CBD plant rooms are often space-constrained and undocumented. Scan to CAD workflows support:

  • Equipment replacement
  • Skid and frame design
  • Pipe rerouting and upgrades

Accurate models allow new equipment to be designed to fit first time, reducing shutdown risk.

Construction Verification and Digital QA

Scan to CAD is increasingly used for:

  • Installed vs design verification
  • Fit-up checks before fabrication
  • Quality assurance and compliance reporting

This provides a defensible digital record of what has actually been built.

From Point Cloud to CAD: An Engineer-Led Process

At Hamilton By Design, Scan to CAD does not stop at data capture.

Our workflow includes:

  • Engineer-supervised scanning
  • Controlled point cloud registration
  • Interpretation of scan data by mechanical engineers
  • CAD modelling aligned to fabrication and FEA requirements

The result is not just a model, but engineering intent embedded in the CAD, suitable for downstream use in:

  • Fabrication drawings
  • Structural checks
  • Installation planning
  • Asset documentation

Why Scan to CAD Matters in the Sydney CBD

Sydney CBD projects are defined by:

  • Limited access
  • Tight construction tolerances
  • High labour and downtime costs
  • Zero tolerance for rework

Scan to CAD reduces risk by:

  • Eliminating assumptions
  • Providing accurate geometry
  • Supporting better design decisions early
  • Reducing clashes and site modifications

For builders, consultants, and asset owners, this translates directly into time and cost savings.

Industries We Support

Hamilton By Design delivers Scan to CAD services for manufacturing facilities, industrial plants, commercial buildings, rail infrastructure, water treatment facilities and mining-related infrastructure throughout Sydney.

Our team converts point cloud data into AutoCAD, SolidWorks, Inventor and engineering-ready deliverables to support design development, asset management and project execution.

Scan to CAD Sydney with Hamilton By Design

Hamilton By Design specialises in engineering-grade Scan to CAD services in Sydney, combining:

  • FARO Focus S70 LiDAR scanning
  • SolidWorks CAD modelling
  • Mechanical engineering expertise
  • Fabrication-ready documentation

Our approach is deliberately practical. Every scan is captured with a clear understanding of how the data will be used, whether for retrofit design, services coordination, or construction verification.

If your Sydney CBD project requires accurate as-built data you can actually design from, Scan to CAD Sydney provides a proven pathway from reality to reliable CAD.

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Related Sydney Services

Hamilton By Design provides engineering-led 3D scanning, LiDAR scanning, mechanical engineering and digital engineering services throughout Sydney and Greater Sydney.

Explore our related Sydney services:

  • 3D Scanning Sydney – Engineering-grade terrestrial laser scanning, as-built surveys and point cloud capture for industrial, infrastructure and commercial projects.
  • Reality Capture Sydney – High-accuracy reality capture, digital twins, asset documentation and engineering-grade site verification.
  • Scan to CAD Sydney – Convert point cloud data into AutoCAD, SolidWorks, Inventor and other engineering-ready CAD deliverables.
  • Point Cloud Modelling Sydney – Engineering-grade point cloud processing, clash detection, as-built verification and 3D modelling.
  • Mechanical Engineering Sydney – Mechanical design, plant upgrades, materials handling systems, conveyors, chutes, platforms and engineering support.
  • Structural Drafting Sydney – Structural steel drafting, fabrication drawings, GA drawings, workshop detailing and as-built documentation.

Hamilton By Design delivers Scan to CAD services throughout Sydney CBD, Parramatta, Liverpool, Penrith, Chatswood, Alexandria, Mascot, Newcastle and the Central Coast. Our team converts point cloud data into AutoCAD, SolidWorks and Inventor deliverables suitable for engineering, drafting and fabrication applications.

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SolidWorks Mechanical Design Services

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SolidWorks Design Services

The Many Faces of Mechanical Design: How SolidWorks Powers Modern Engineering Across Australia

At Hamilton By Design, we see the same pattern every day across mining, heavy industry, manufacturing, and complex brownfield environments: the quality of engineering outcomes depends directly on the quality of the models driving them. And when it comes to mechanical design, SolidWorks remains one of the most capable and versatile platforms on the planet.

From dragline components to sheet metal enclosures, from pressure vessel upgrades to bespoke robotics, SolidWorks enables engineers to turn ideas into precise, fabrication-ready models that reduce rework, eliminate uncertainty, and accelerate project delivery.

Below, we explore the full spectrum of mechanical design disciplines where SolidWorks excels — and how Hamilton By Design uses this capability to deliver accurate, reliable, engineering-grade outcomes across Australia.

Why SolidWorks Remains the Backbone of Mechanical Design

SolidWorks brings together parametric modelling, simulation, large assembly performance, surfacing, sheet metal tools, weldments, routing and visualisation under a single environment. The result is powerful:

✔ Engineering that is data-driven
✔ Models that are precise and fabrication-ready
✔ Assemblies that reflect true site conditions
✔ Designs that respond intelligently to changes
✔ Drawings that follow Australian Standards
✔ Seamless integration with LiDAR-based as-builts

When paired with Hamilton By Design’s LiDAR scanning workflows, SolidWorks becomes an engine for delivering zero-guesswork mechanical design.

Mechanical Design Disciplines Perfectly Suited to SolidWorks Modelling

SolidWorks supports a huge range of engineering tasks. Below is a deep dive into the disciplines where Hamilton By Design deploys it every day.

1. Machine Design: Precision for Moving Systems

SolidWorks is a natural fit for mechanical equipment upgrades and R&D design work, including:

  • Gearboxes, shafts, keys, couplings
  • Linear motion systems and actuators
  • Mechanical linkages, cams and levers
  • Robotic mechanisms
  • Safety guards, enclosures and subframes
  • Automation concept development

Whether we’re modelling a drive assembly for a conveyor or designing a new piece of automated equipment, SolidWorks gives us full control over the mechanics, kinematics, clearances and manufacturability.

2. Structural Mechanical Design: Frames, Platforms & Fabrication

Mining and industrial plants rely heavily on welded structures and access systems. SolidWorks weldments excel at:

  • Platforms, walkways and stair systems
  • Equipment bases, skids and structural frames
  • Gantries, monorails and supports
  • Pipe supports and brackets
  • Structural reinforcements and upgrade scopes

Built-in cut lists, profile libraries and FEA ensure every frame is practical, safe and fabrication-ready.

3. Pressure Vessels, Tanks & Piping Systems

SolidWorks is an ideal tool for pressure-bound components and interconnected plant systems:

  • Tanks, vessels, bins and hoppers
  • Nozzles, flanges, stiffeners and ladders
  • Pipe routing and spooled sections
  • Chute systems, transitions and flow paths
  • Wear liners and maintenance-friendly redesigns

With stress linearisation, buckling analysis and accurate geometry import from LiDAR scans, we ensure designs meet engineering intent and fit up perfectly on site.

4. Sheet Metal: From Light Fabrication to Industrial Ducting

SolidWorks is the industry standard for sheet metal components:

  • Ducting and HVAC transitions
  • Guards, housings and folded enclosures
  • Electrical cabinets
  • Chute panels
  • Laser-cut and folded brackets

Automatic flat patterns and K-factor control mean fewer mistakes at the plasma/laser cutters and more predictable outcomes for fabricators.

5. Heavy Industry & Mining Equipment Modelling

Hamilton By Design’s roots in mining and heavy industry make SolidWorks invaluable for:

  • Conveyor components and guarding
  • Diverter chutes, hoppers and flow-optimised transitions
  • Bucket-wheel reclaimer parts
  • Crusher and screen upgrades
  • Dragline component modelling
  • Structural deformation/realignment scopes

Combined with LiDAR scanning, SolidWorks becomes the tool that eliminates shutdown fit-up problems.

6. Product Design & Industrial Design

SolidWorks’ surfacing and parametric tools are ideal for:

  • Consumer products
  • Power tools and ergonomic items
  • Injection-moulded components
  • Kitchen or appliance prototypes
  • Concept development for early-stage R&D

It supports rapid iterations, rendering, and export for 3D printing.

7. Robotics & Automation Systems

With the rise of automated processing and Industry 4.0, SolidWorks continues to shine in:

  • End effectors
  • Robotic arms and actuators
  • Kinematic studies
  • Sensor housings
  • Concept layouts for automated cells

We frequently pair this with our LiDAR models of existing plants to create automation solutions that genuinely fit the space.

8. Tooling, Jigs & Fixtures

Fabrication and machining rely on accurate tooling, and SolidWorks helps us design:

  • Welding jigs
  • Machining fixtures
  • Assembly tooling
  • Positioning and inspection gauges
  • Drill guides and alignment tooling

Parametric updates make future modifications simple and consistent.

9. Material Handling Systems

Across mining, ports, agriculture and waste facilities, SolidWorks supports:

  • Conveyor layouts
  • Screw and chain conveyors
  • Transfer chute redesigns
  • Feeders, bins and flow systems
  • Skids and support structures

We routinely pair mechanical redesign with simulation, checking wear patterns, stresses and clearances.

10. Reverse Engineering & As-Built Modelling from LiDAR

This is where Hamilton By Design leads the industry.

We scan sites with millimetre-level LiDAR, then rebuild clean parametric models in SolidWorks for:

  • Brownfield upgrades
  • Fit-up verification
  • Clash detection
  • Replacements and like-for-like manufacturing
  • Structural deformation assessments
  • Shutdown planning

It is the combination of LiDAR + engineering + SolidWorks that gives clients complete confidence in their next project.

How Clients Benefit from SolidWorks-Driven Mechanical Design

✔ Reduced rework

✔ Faster shutdown upgrades

✔ Accurate manufacturing drawings

✔ Better communication between engineers, fabricators and site teams

✔ Safer and more predictable installations

✔ Clear, simulation-backed decision-making

From CHPPs to ports, from power stations to manufacturing plants, SolidWorks modelling allows Hamilton By Design to deliver engineering outcomes you can trust.

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Partner With Hamilton By Design for SolidWorks Mechanical Design

We support clients across:

  • NSW (Sydney, Newcastle, Central Coast, Hunter Valley)
  • QLD (Bowen Basin, Surat Basin, Mount Isa)
  • WA (Perth, Pilbara)
  • SA, VIC and regional Australia

If your next project needs mechanical accuracy, design certainty or LiDAR-integrated engineering, our team is ready to support you.

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SolidWorks 3D Modelling, Engineering & Design Services

High-accuracy engineering design for mining, fabrication, and industrial projects across Australia

At Hamilton By Design, SolidWorks is at the core of everything we do. From detailed 3D modelling and mechanical design to FEA verification and fabrication-ready deliverables, our SolidWorks workflows support safe, efficient, and accurate engineering outcomes for complex brownfield and greenfield projects.

Whether we are laser-scanning a CHPP plant room, reverse-engineering a structural component, developing new mechanical assemblies, or verifying fit-ups using clash detection, SolidWorks allows us to transform real-world conditions into engineered, dependable solutions.

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Why SolidWorks Matters for Your Project

SolidWorks enables us to deliver higher accuracy, faster turnaround times, and better quality engineering documentation. When combined with our 3D LiDAR scanning and digital engineering workflows, SolidWorks becomes a powerful tool for:

  • Retrofitting and upgrade projects
  • Brownfield plant modifications
  • Structural and mechanical design
  • Reverse engineering of existing components
  • Fabrication drawing creation
  • Pipe routing and equipment layout
  • General arrangement (GA) development
  • Clash detection and interference checks

The result: fewer site surprises, reduced fabrication rework, and more predictable installation outcomes.

Our SolidWorks Capabilities

1. Advanced 3D Modelling

We build accurate, parametric 3D models for mechanical, structural, piping, and equipment systems. Models can be created from:

  • 3D LiDAR point clouds
  • Existing drawings
  • Physical measurements
  • Legacy data or supplier information

These models form the foundation for engineering design, fabrication deliverables, and digital twin development.

2. Engineering Design & Mechanical Development

Hamilton By Design provides full mechanical design support using SolidWorks, including:

  • Concept development
  • Detailed part and assembly design
  • Mechanism and motion analysis
  • Equipment layout planning
  • Design-for-manufacture (DFM) optimisation

We design with fabrication, installation, and long-term maintenance in mind.

3. Structural Modelling & Verification

Using SolidWorks and SolidWorks Simulation, we support structural engineering tasks such as:

  • Steelwork design
  • Platform and walkway modelling
  • Equipment support frames
  • Brackets, mounts, and tie-ins
  • Baseplates and skid packages

Models are used to check clashes, verify site conditions, and support safe installation planning.

4. FEA & Engineering Verification

SolidWorks Simulation allows us to perform engineering checks on components and structures, including:

  • Stress analysis (von Mises, principal stress)
  • Deflection modelling
  • Connection and bolt verification
  • Fatigue checks
  • Material comparison
  • Load path assessments

These studies ensure designs meet engineering standards and withstand real-world operating conditions.

5. Fabrication Drawings & Deliverables

We produce clear, accurate drawings for fabrication, workshop use, and installation teams:

  • Part drawings
  • Assembly drawings
  • DXF files for profiling
  • Welded assemblies
  • Cutting lists and BOMs
  • Marking plans
  • Site installation drawings

All drawings are generated directly from the master SolidWorks model to ensure consistency and reduce rework.

6. Scan-to-SolidWorks: Turning Point Clouds into Engineering Models

Our digital engineering workflow combines:

LiDAR Scan → Point Cloud → SolidWorks Model → Drawings & FEA

This allows us to:

  • Validate brownfield conditions
  • Reduce tape-measure errors
  • Check fit-up accuracy before fabrication
  • Avoid clashes during installation
  • Provide true “as-built” engineering context

This is one of Hamilton By Design’s strongest capabilities — and a major value driver for complex industrial environments.

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Our clients:

Industries We Support

SolidWorks is used across every sector Hamilton By Design services, including:

  • Mining & mineral processing
  • CHPP wash plants
  • Heavy industrial facilities
  • Fabrication workshops
  • Government infrastructure
  • Construction & modular buildings
  • Water and utility sectors

From bucket-wheel reclaimers to pump skids, conveyors, tanks, chutes, walkways, platforms, and complete plant rooms — SolidWorks allows us to deliver accurate, validated engineering models for real-world conditions.

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