Toowoombaโ€™s Engineering Future

Toowoombaโ€™s Engineering Future: How 3D LiDAR Scanning & Digital Modelling Are Transforming Projects Across the Darling Downs


Toowoomba is quickly becoming one of Australiaโ€™s most important regional powerhouses โ€” a city where agriculture, logistics, mining, construction and manufacturing intersect at a scale rarely seen outside capital cities. With major infrastructure investments, the growth of the Toowoomba Wellcamp Airport, and its position as a gateway to the Surat Basin and the Darling Downs, the region is undergoing a steady shift toward digitally enabled engineering and smarter project delivery.

At Hamilton By Design, weโ€™re incredibly proud to support this growth by providing 3D LiDAR laser scanning, mechanical engineering consulting, 3D modelling and drafting, and digital quality assurance tailored specifically for the demands of Toowoombaโ€™s industrial, commercial and rural sectors.

In this article, we explore why Toowoomba is so unique, the role of modern engineering technology in the region, and how accurate site data and digital models are helping local businesses reduce rework, improve safety and deliver better project outcomes.


Why Toowoomba Is the Perfect Fit for Modern Digital Engineering

Toowoomba is Australiaโ€™s largest inland city outside Canberra, with more than 180,000 people and an economy driven by a mix of agriculture, logistics, manufacturing, construction and energy projects. Its elevated position on the Great Dividing Range, combined with its access to the Surat Basin and major rural supply chains, makes it a critical service hub for heavy industry and regional infrastructure.

But what really sets Toowoomba apart is its transformation into a logistics and engineering centre. With Inland Rail connections, Wellcamp Airportโ€™s freight terminal and constant agricultural expansion, the demand for precise, reliable engineering data has grown rapidly.

This is where 3D LiDAR scanning and digital engineering provide enormous value.


3D LiDAR Laser Scanning: Bringing Millimetre-Level Accuracy to Local Projects

Whether youโ€™re working on a feed mill upgrade, a manufacturing facility expansion, a rural processing plant, a logistics warehouse fit-out or a mining-related modification, accurate site measurements are essential. Traditional surveys struggle to capture the complex geometry, alignment issues or hidden interferences common in brownfield environments.

Engineering-grade 3D LiDAR scanning solves this problem instantly.

Hamilton By Design uses high-accuracy terrestrial laser scanners capable of capturing:

  • complex plant layouts
  • conveyors, chutes, structural frames
  • pipework routing and clashes
  • equipment misalignment
  • deflections, corrosion and wear
  • existing foundations and tie-in points
  • site terrain and building envelopes

All delivered with millimetre-level accuracy.

For Toowoomba businesses, this means:

  • reduced rework
  • faster fabrication
  • fewer shutdown overruns
  • safer installations
  • accurate as-built documentation

In a region where travel, mobilisation and shutdown timing matter, these improvements translate directly into cost savings and smoother project execution.


3D Modelling & Drafting for Toowoomba Industry

After scanning, the next step is turning point-cloud data into intelligent 3D models and fabrication-ready drawings.

Hamilton By Design specialises in:

  • SolidWorks mechanical modelling
  • structural modelling for plant systems
  • equipment layouts and upgrade designs
  • skid-based systems
  • brownfield modification design
  • drawing packages (GA, detail, isometric, BOMs)

For Toowoomba industries โ€” especially manufacturing workshops, agri-processing facilities, grain-handling plants, transport depots and rural engineering contractors โ€” accurate 3D models significantly improve design coordination.

We often hear clients say:

โ€œWe used to rely on tape measures and photos. Now we can see the entire plant from our office.โ€

That is exactly the transformation 3D modelling provides.


Mechanical Engineering for Brownfield Upgrades Across the Darling Downs

The Toowoomba region is rich in brownfield mechanical assets:
farm infrastructure, conveyor systems, grain silos, batching plants, food-processing lines, workshops, energy facilities and quarry machinery.

Hamilton By Design provides engineering support such as:

  • mechanical design for upgrades
  • structural integrity assessments
  • vibration, alignment and deflection reviews
  • buckling, fatigue and stress analysis (FEA)
  • chute, pipework and mechanical flow improvements
  • equipment mounting, lifting and access design

Our combination of engineer-led scanning + mechanical design ensures that every upgrade fits the first time and is supported by real data.


Why 3D Laser Scanning Is a Game-Changer for Toowoomba

Hereโ€™s where Toowoomba really benefits compared to many inland cities:

1. Large Agricultural Facilities Need Accurate Layouts

Feedlots, grain silos, packing sheds, processing plants and cold-storage facilities often evolve over many years. Scanning helps document these environments for compliance, redesign and expansion.

2. The Region Supports Mining & Energy Projects

Toowoomba acts as a service centre for the Surat Basin โ€” Dalby, Chinchilla, Miles, Roma.
LiDAR enables accurate tie-in points, pipe upgrades and shutdown planning.

3. Manufacturing & Fabrication Are Growing

Local workshops need precise data to avoid rework. Models based on point clouds give fabricators total confidence before cutting steel.

4. Logistics Infrastructure Continues Expanding

Wellcamp Airport, industrial estates and new warehousing projects benefit from accurate as-built documentation to speed up development approvals and construction decisions.

5. Reducing Travel Costs Is Critical for Regional Projects

A single scan eliminates multiple site trips โ€” crucial for Toowoombaโ€™s broad geographic service area.


Types of Toowoomba Projects Hamilton By Design Supports

Here are some of the local project types where our team adds immediate value:

  • grain-handling plant upgrades
  • feed mill expansions
  • water treatment & pumping stations
  • abattoir & food facility engineering
  • conveyor & materials-handling systems
  • batching plant upgrades
  • workshop fit-outs and machinery layouts
  • logistics warehouse redesigns
  • rural industrial buildings
  • mechanical equipment retrofits
  • energy & utility infrastructure

Whether itโ€™s a small workshop or a multi-hectare industrial site, LiDAR scanning gives project teams a crystal-clear digital representation of the site.


Single-Source Accountability:

Scanning โ†’ Modelling โ†’ Engineering โ†’ Drawings

One of the biggest frustrations in regional engineering is fragmented contractors โ€” one team scans, another models, another designs, and nobody takes responsibility when things donโ€™t align.

Hamilton By Design solves this with an integrated workflow:

  1. 3D LiDAR scan of the site
  2. Registration and accuracy validation
  3. 3D CAD modelling (SolidWorks)
  4. Mechanical & structural engineering
  5. Fabrication-ready drawings
  6. Digital QA and installation support

Everything is handled by a single engineering-led team.


Toowoombaโ€™s Future Needs Digital Engineering โ€” And Weโ€™re Here to Support It

Toowoomba is entering a decade of growth โ€” new industrial estates, expansions in agri-processing, energy transformation, airport-driven logistics and inland infrastructure.
Digital engineering will be a major part of how these projects are delivered efficiently and safely.

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Hamilton By Design is excited to provide Toowoomba businesses with:

  • precise 3D LiDAR scanning
  • mechanical engineering and assessment
  • professional 3D modelling and drafting
  • fabrication-ready design
  • digital documentation and QA

Whether youโ€™re planning a small plant improvement or a major regional upgrade, our data-driven approach helps you design with confidence.

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3D LiDAR Scanning for As-Built & Brownfield Engineering

3D LiDAR Scanning for As-Built & Brownfield Engineering

At Hamilton By Design, we use engineering-grade 3D LiDAR scanning to capture the true as-built condition of your plant, structures and equipment โ€” so you can design, fabricate and install with confidence.

From coal handling preparation plants (CHPP) and hard rock processing lines, through to power stations, manufacturing plants and commercial buildings, our engineer-led scanning process gives you accurate, clash-ready data for every brownfield project.


Why 3D LiDAR Scanning Matters for Brownfield Projects

Brownfield engineering is never โ€œlike the drawingsโ€.

Over years of operation, plants twist, deflect, corrode and get modified during shutdowns. Legacy drawings are often incomplete or out of date. Thatโ€™s where 3D LiDAR scanning changes the game:

  • Capture real geometry, not assumptions
    Record every beam, pipe, chute, cable tray and accessway as it actually exists today.
  • See deformations and historic repairs
    Pick up deflections, sagging, wear, corrosion loss and undocumented modifications that donโ€™t appear in old drawings.
  • De-risk shutdowns and fit-ups
    Use the scan-based model to check new designs for clashes, access, maintenance and installation sequence before you cut steel.
  • Improve safety and compliance
    Support structural integrity assessments, access/egress reviews and compliance checks with a trusted, measurable digital record.
  • Reduce site time for designers
    Capture everything once, then let your engineering and drafting team work from the digital plant model instead of repeated site visits.

What We Scan

Hamilton By Design can scan and model:

  • CHPP and coal handling infrastructure
    • Screens, crushers, transfer towers, chutes, hoppers, conveyors, tripper gantries, stackers and reclaimers
  • Hard-rock and mineral processing plants
    • Mills, cyclones, crushers, bins, slurry pipework, support structures
  • Power stations and energy infrastructure
    • Boiler houses, turbine halls, pipe racks, cable trays, access platforms
  • Manufacturing and industrial facilities
    • Production lines, material handling systems, automation cells, storage areas
  • Commercial and building services
    • Plant rooms, risers, roof services, faรงades and structural frames

If itโ€™s built and you need to understand it, we can scan it.


Engineer-Led Scanning, Not Just Survey

What sets Hamilton By Design apart is that our scanning is driven by mechanical engineers, not just surveyors.

That means we plan each scan campaign based on:

  • The future design work you need to do
  • The critical interfaces (bolt patterns, flanges, centre-lines, datum points)
  • The tolerances needed for fabrication and installation
  • The shutdown and access constraints on site

Because the same team that scans your plant is also involved in modelling, design and checking, we make sure the data captured is actually usable for engineering and drafting โ€” not just a pretty point cloud.


Typical Workflow: From Scan to Engineering Model

  1. Scope & Planning
    • Define the upgrade, problem area or shutdown scope
    • Agree survey tolerances, required deliverables and file formats
    • Plan access, shutdown windows and safety requirements
  2. On-Site 3D LiDAR Scanning
    • Set up control and scanning positions for full coverage
    • Capture high-density scans of structures, equipment and services
    • Minimise disruption to operations where possible
  3. Registration & Quality Checks
    • Register and align scans into a single, unified point cloud
    • Apply QA checks to confirm alignment and global accuracy
    • Provide initial visualisation for client review if required
  4. 3D Modelling & As-Built Geometry
    • Create engineering-ready 3D models in SolidWorks (or other CAD platforms as agreed)
    • Model structural steel, mechanical equipment, chutes, pipework and key interfaces
    • Prepare background models suitable for new design and layout work
  5. As-Built & Brownfield Engineering Support
    • Use the model to support new projects: upgrades, replacements, debottlenecking and layout changes
    • Run fit-up checks, clash detection and access/maintenance reviews
    • Prepare fabrication drawings and installation packages as required
  6. Handover & Ongoing Use
    • Provide point clouds, 3D models and drawings in agreed formats
    • Support future shutdowns and projects using the same trusted digital plant model

Deliverables You Can Expect

Depending on the project, we can provide:

  • Registered point clouds in industry-standard formats
  • 3D CAD models (SolidWorks or exchange formats such as STEP, IGES, DWG)
  • As-built drawings and GA layouts for mechanical and structural systems
  • Clash-check models for integration of new designs
  • Sections and detail views for critical interfaces (bolt patterns, flange faces, datum planes)
  • Visualisations to support stakeholder communication and approvals

All deliverables are produced with fabrication and construction in mind โ€” so your fabricators, installers and site team can act on them immediately.


Applications in As-Built & Brownfield Engineering

3D LiDAR scanning directly supports:

  • Shutdown-driven upgrades โ€“ de-risking installation windows by checking fit-up beforehand
  • Chute and hopper redesign โ€“ improving flow and wear life using accurate existing geometry
  • Conveyor and transfer tower modifications โ€“ adding new equipment or re-routing systems
  • Structural remediation and strengthening โ€“ understanding real load paths and condition
  • Pipework reroutes and tie-ins โ€“ locating existing lines, clashes and tie-in opportunities
  • Compliance and audit documentation โ€“ maintaining accurate records under Australian standards and site governance

Why Choose Hamilton By Design for 3D LiDAR Scanning?

  • Engineer-led, not equipment-led โ€“ we start with the engineering problem, then choose the scanning approach.
  • Single-source accountability โ€“ one team for scanning, modelling, engineering and drawings.
  • Brownfield experience โ€“ extensive work in CHPPs, mineral processing plants, power stations and heavy industry.
  • Fabrication-ready outputs โ€“ deliverables tailored for fabricators, installers and project engineers.
  • National coverage โ€“ servicing sites across NSW, QLD, WA, VIC and SA.

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Next Steps

Planning a shutdown, upgrade or brownfield modification?

Hamilton By Design can help you capture the plant once and then reuse that digital model across multiple projects โ€” reducing risk, improving accuracy and cutting rework.

Contact us to discuss your 3D LiDAR scanning requirements and weโ€™ll help you define:

  • The scanning scope
  • Required tolerances
  • Ideal deliverables for your designers, fabricators and site team

So your next project starts with facts, not assumptions.

Email โ€“ info@hamiltonbydesign.com.au

Phone – (+61) 047 700 2249

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SolidWorks Design Services

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SolidWorks Design Services

The Many Faces of Mechanical Design: How SolidWorks Powers Modern Engineering Across Australia

At Hamilton By Design, we see the same pattern every day across mining, heavy industry, manufacturing, and complex brownfield environments: the quality of engineering outcomes depends directly on the quality of the models driving them. And when it comes to mechanical design, SolidWorks remains one of the most capable and versatile platforms on the planet.

From dragline components to sheet metal enclosures, from pressure vessel upgrades to bespoke robotics, SolidWorks enables engineers to turn ideas into precise, fabrication-ready models that reduce rework, eliminate uncertainty, and accelerate project delivery.

Below, we explore the full spectrum of mechanical design disciplines where SolidWorks excels โ€” and how Hamilton By Design uses this capability to deliver accurate, reliable, engineering-grade outcomes across Australia.


Why SolidWorks Remains the Backbone of Mechanical Design

SolidWorks brings together parametric modelling, simulation, large assembly performance, surfacing, sheet metal tools, weldments, routing and visualisation under a single environment. The result is powerful:

โœ” Engineering that is data-driven
โœ” Models that are precise and fabrication-ready
โœ” Assemblies that reflect true site conditions
โœ” Designs that respond intelligently to changes
โœ” Drawings that follow Australian Standards
โœ” Seamless integration with LiDAR-based as-builts

When paired with Hamilton By Designโ€™s LiDAR scanning workflows, SolidWorks becomes an engine for delivering zero-guesswork mechanical design.


Mechanical Design Disciplines Perfectly Suited to SolidWorks Modelling

SolidWorks supports a huge range of engineering tasks. Below is a deep dive into the disciplines where Hamilton By Design deploys it every day.


1. Machine Design: Precision for Moving Systems

SolidWorks is a natural fit for mechanical equipment upgrades and R&D design work, including:

  • Gearboxes, shafts, keys, couplings
  • Linear motion systems and actuators
  • Mechanical linkages, cams and levers
  • Robotic mechanisms
  • Safety guards, enclosures and subframes
  • Automation concept development

Whether weโ€™re modelling a drive assembly for a conveyor or designing a new piece of automated equipment, SolidWorks gives us full control over the mechanics, kinematics, clearances and manufacturability.


2. Structural Mechanical Design: Frames, Platforms & Fabrication

Mining and industrial plants rely heavily on welded structures and access systems. SolidWorks weldments excel at:

  • Platforms, walkways and stair systems
  • Equipment bases, skids and structural frames
  • Gantries, monorails and supports
  • Pipe supports and brackets
  • Structural reinforcements and upgrade scopes

Built-in cut lists, profile libraries and FEA ensure every frame is practical, safe and fabrication-ready.


3. Pressure Vessels, Tanks & Piping Systems

SolidWorks is an ideal tool for pressure-bound components and interconnected plant systems:

  • Tanks, vessels, bins and hoppers
  • Nozzles, flanges, stiffeners and ladders
  • Pipe routing and spooled sections
  • Chute systems, transitions and flow paths
  • Wear liners and maintenance-friendly redesigns

With stress linearisation, buckling analysis and accurate geometry import from LiDAR scans, we ensure designs meet engineering intent and fit up perfectly on site.


4. Sheet Metal: From Light Fabrication to Industrial Ducting

SolidWorks is the industry standard for sheet metal components:

  • Ducting and HVAC transitions
  • Guards, housings and folded enclosures
  • Electrical cabinets
  • Chute panels
  • Laser-cut and folded brackets

Automatic flat patterns and K-factor control mean fewer mistakes at the plasma/laser cutters and more predictable outcomes for fabricators.


5. Heavy Industry & Mining Equipment Modelling

Hamilton By Designโ€™s roots in mining and heavy industry make SolidWorks invaluable for:

  • Conveyor components and guarding
  • Diverter chutes, hoppers and flow-optimised transitions
  • Bucket-wheel reclaimer parts
  • Crusher and screen upgrades
  • Dragline component modelling
  • Structural deformation/realignment scopes

Combined with LiDAR scanning, SolidWorks becomes the tool that eliminates shutdown fit-up problems.


6. Product Design & Industrial Design

SolidWorksโ€™ surfacing and parametric tools are ideal for:

  • Consumer products
  • Power tools and ergonomic items
  • Injection-moulded components
  • Kitchen or appliance prototypes
  • Concept development for early-stage R&D

It supports rapid iterations, rendering, and export for 3D printing.


7. Robotics & Automation Systems

With the rise of automated processing and Industry 4.0, SolidWorks continues to shine in:

  • End effectors
  • Robotic arms and actuators
  • Kinematic studies
  • Sensor housings
  • Concept layouts for automated cells

We frequently pair this with our LiDAR models of existing plants to create automation solutions that genuinely fit the space.


8. Tooling, Jigs & Fixtures

Fabrication and machining rely on accurate tooling, and SolidWorks helps us design:

  • Welding jigs
  • Machining fixtures
  • Assembly tooling
  • Positioning and inspection gauges
  • Drill guides and alignment tooling

Parametric updates make future modifications simple and consistent.


9. Material Handling Systems

Across mining, ports, agriculture and waste facilities, SolidWorks supports:

  • Conveyor layouts
  • Screw and chain conveyors
  • Transfer chute redesigns
  • Feeders, bins and flow systems
  • Skids and support structures

We routinely pair mechanical redesign with simulation, checking wear patterns, stresses and clearances.


10. Reverse Engineering & As-Built Modelling from LiDAR

This is where Hamilton By Design leads the industry.

We scan sites with millimetre-level LiDAR, then rebuild clean parametric models in SolidWorks for:

  • Brownfield upgrades
  • Fit-up verification
  • Clash detection
  • Replacements and like-for-like manufacturing
  • Structural deformation assessments
  • Shutdown planning

It is the combination of LiDAR + engineering + SolidWorks that gives clients complete confidence in their next project.


How Clients Benefit from SolidWorks-Driven Mechanical Design

โœ” Reduced rework

โœ” Faster shutdown upgrades

โœ” Accurate manufacturing drawings

โœ” Better communication between engineers, fabricators and site teams

โœ” Safer and more predictable installations

โœ” Clear, simulation-backed decision-making

From CHPPs to ports, from power stations to manufacturing plants, SolidWorks modelling allows Hamilton By Design to deliver engineering outcomes you can trust.


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Partner With Hamilton By Design for SolidWorks Mechanical Design

We support clients across:

  • NSW (Sydney, Newcastle, Central Coast, Hunter Valley)
  • QLD (Bowen Basin, Surat Basin, Mount Isa)
  • WA (Perth, Pilbara)
  • SA, VIC and regional Australia

If your next project needs mechanical accuracy, design certainty or LiDAR-integrated engineering, our team is ready to support you.

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3D Laser Scanning

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3D Laser Scanning for Engineering

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3D Laser Scanning for Engineering

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3D Laser Scanning for Engineering


At Hamilton By Design, we deliver high-accuracy 3D laser scanning tailored specifically for engineering projects across mining, heavy industry, manufacturing, buildings and infrastructure.

Whether youโ€™re planning a shutdown upgrade, solving a site fit-up problem or updating critical as-built documentation, our engineering-grade scans give your team the confidence to design, fabricate and install with millimetre-level accuracy.


Choosing the Right Scanner for the Right Engineering Discipline

One of the most overlooked aspects of 3D laser scanning is scanner selection.
Different scanners are designed for different forms of engineering work:

  • Civil works / road works scanners prioritise coverage and speed
  • Structural engineering scanners require higher accuracy across steelwork and vertical alignment
  • Mechanical engineering demands the highest level of precision for equipment tie-ins, rotating machinery, platework and interfaces

While some overlap exists between these disciplines, a single scanner cannot deliver optimal accuracy across all engineering environments. Using one device for civil, structural and mechanical scopes inevitably leads to accuracy losses, which then flow into the design, fabrication and installation phases.

At Hamilton By Design, we select the scanner and workflow that best matches your engineering discipline, ensuring the data you receive aligns with the tolerances required for your projectโ€”not just a โ€œone-size-fits-allโ€ output.


Why 3D Laser Scanning for Engineering Projects?

Traditional tape-measure surveys and hand sketches simply canโ€™t keep up with the complexity of modern plants and structures.

3D laser scanning for engineering replaces guesswork with precise digital data:

  • Capture true as-built conditions โ€“ including twists, deflections, corrosion losses and historic modifications
  • Eliminate rework and site clashes โ€“ check new designs against the point cloud before fabrication
  • Speed up shutdowns โ€“ reduce on-site measuring time and keep personnel out of hazardous areas
  • Create a single source of truth โ€“ supporting design, maintenance, safety and future expansion

Our 3D Laser Scanning Services

We provide end-to-end scanning solutions, from on-site data capture through to fabrication-ready models and documentation.


1. On-Site 3D Laser Scanning

  • High-accuracy terrestrial 3D LiDAR scanners matched to engineering discipline
  • Safe data capture in operational plants and confined access locations
  • Registration aligned to site grid, survey control or local benchmarks
  • Colourised or greyscale point clouds depending on scope needs

2. Engineering-Grade 3D Modelling

Using the scan data, we develop high-fidelity models in SolidWorks and other CAD platforms:

  • Structural steel, access systems and platforms
  • Chutes, hoppers, vessels, tanks and ductwork
  • Conveyors, transfer stations and materials handling systems
  • Mechanical equipment envelopes, mounting points and tie-ins
  • Building interiors, architectural features and services layouts

3. As-Built Documentation & Drawings

We produce clear, fabrication-ready documentation, including:

  • As-built GA drawings and layout packages
  • Detailed fabrication drawings and BOMs
  • Connection and interface detailing
  • Clearance envelopes and clash-review drawings for shutdown planning

4. Digital Quality Assurance

Our scanning workflows verify installation accuracy and compliance:

  • Compare new steelwork or equipment against the design model
  • Check critical dimensions pre- and post-shutdown
  • Provide QA evidence for clients, regulators and insurers

Industries We Support

Our engineering scanning services support:

  • Mining & CHPPs โ€“ draglines, bucket-wheel reclaimers, conveyors, chutes, screen decks, process plant steelwork
  • Power stations & energy โ€“ boilers, turbine halls, pipe racks, coal handling and ash systems
  • Heavy manufacturing โ€“ workshops, cranes, production lines, process equipment
  • Buildings & infrastructure โ€“ plant rooms, services, heritage structures, refurbishment projects
  • Data centres & critical facilities โ€“ equipment layouts, cable pathways, HVAC and expansion planning

If your project demands tight interfaces, shutdown precision or difficult-to-measure geometry, 3D laser scanning provides immediate value.


Our Typical Workflow

1. Scope & Planning

We meet with engineers, supervisors and project managers to define accuracy requirements, scanning areas and deliverables.

2. On-Site Scanning

We mobilise to site, complete inductions and capture the plant with minimal disruption.

3. Registration & QA

Scans are unified into a verified point cloud referenced to known control.

4. 3D Modelling & Design Support

We create engineering-grade models that integrate seamlessly into your CAD workflow.

5. Deliverables & Review

Point clouds, models and drawings are provided in your requested formats, with remote or in-person review.

6. Ongoing Support

Need to add new platforms, chutes or modifications later? We can extend the model and reuse existing scan data.


Benefits for Engineering Teams

Partnering with Hamilton By Design delivers:

  • Reduced shutdown risk โ€“ fewer installation surprises
  • Better design decisions โ€“ engineers see the actual plant, not outdated drawings
  • Shorter site time โ€“ thousands of measurements captured in hours
  • Improved safety โ€“ less exposure to heights, confined spaces and live equipment
  • Clear communication โ€“ 3D visualisations improve stakeholder understanding

Accuracy, Equipment & Data Formats

We use engineering-grade LiDAR scanners capable of millimetre-level accuracy at typical working distancesโ€”selected specifically to match your engineering discipline.

Typical deliverables include:

  • Registered point clouds (E57, RCP/RCS, LAS)
  • SolidWorks and STEP models
  • 2D DWG/DXF drawings
  • PDF QA reports and review packs
  • Navisworks-ready models for clash detection

We tailor outputs to fit your preferred software environment.


Why Work with Hamilton By Design?

  • Mechanical and structural engineering expertise โ€“ we scan with design intent in mind
  • Extensive heavy-industry background โ€“ mining, CHPPs, power and processing plants
  • Complete end-to-end capability โ€“ scanning, modelling, engineering and drawings
  • Australia-wide service โ€“ Central Coast, Hunter Valley, Newcastle, Bowen Basin, Surat Basin, Pilbara, Perth, Adelaide, Sydney and more

When you combine accurate data with real-world engineering experience, you get designs that are safe, buildable and cost-effective.


Ready to Talk About Your Next Project?

If youโ€™re planning a shutdown, upgrade or complex retrofit, now is the perfect time to integrate 3D laser scanning for engineering into your workflow.

๐Ÿ“ž Call:
๐Ÿ“ง Email:
๐ŸŒ Website: www.hamiltonbydesign.com.au

Weโ€™re ready to review your scope, assess your drawings and help you de-risk your next project.


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Ready to Talk About Your Next Project?

If youโ€™re planning a shutdown, upgrade or complex retrofit, now is the perfect time to integrate 3D laser scanning for engineering into your workflow.

Weโ€™re happy to review your scope, look over existing drawings and recommend how scanning and 3D modelling can de-risk your next project.

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Engineering Projects

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Engineering Services

3D CAD Modelling | 3D Scanning

SolidWorks

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Mechanical Engineering | Structural Engineering


SolidWorks FEA Simulation

SolidWorks FEA Simulation

At Hamilton By Design, we use SolidWorks Simulation FEA to help mining, manufacturing, power generation and industrial clients make better decisions before anything is cut, welded or installed.

Whether youโ€™re upgrading a chute, checking a pressure vessel, or validating a complex brownfield retrofit, our team can simulate real-world loads, temperatures and constraints so you know how your design will behave in service.


Why use SolidWorks FEA with Hamilton By Design?

  • Mechanical engineers with real site experience โ€“ CHPPs, conveyors, reclaimers, pressure vessels, structures and plant equipment.
  • Seamless link to 3D CAD โ€“ we model in SolidWorks, analyse in SolidWorks Simulation, then deliver fabrication-ready drawings.
  • Engineering-grade results โ€“ correct boundary conditions, meshing control and code-aligned assessment where required.
  • Clear reports for decision-makers โ€“ not just stress plots, but explanations, factors of safety and practical recommendations.

Our SolidWorks FEA Capabilities

We offer a broad range of analysis types, from straightforward linear static checks through to advanced contact, thermal and fatigue studies.

1. Linear Static & Structural Integrity

For components and assemblies under static loading:

  • Linear Static (parts and assemblies)
  • Linear Static โ€“ multi-body assemblies
  • Beam and Shell element models for frames, platforms, platework and tanks
  • Static Stress (parts)
  • Static Stress (assemblies)
  • Contacts and contact sets (bonded, no-penetration, friction etc.)
  • Large displacement behaviour for flexible or slender structures

Typical use cases:

  • Platforms, walkways, supports, frames
  • Brackets, bases, machine frames and guarding
  • Brownfield modifications and tie-ins

2. Modal, Frequency & Buckling Analysis

Understanding how structures respond to vibration and instability:

  • Frequency / Modal analysis
  • Modal / Frequency analysis (eigenfrequencies and mode shapes)
  • Buckling Analysis (eigenvalue / linear buckling)
  • Modal / Buckling studies for slender structures

Typical use cases:

  • Avoiding resonance in platforms, ducts, chutes and pipework
  • Screening structures against equipment running speeds
  • Checking risk of buckling under compressive loads

3. Thermal Analysis (Steady & Transient)

Thermal loading can be just as critical as mechanical loading. We perform:

  • Steady State Thermal analysis
  • Transient Thermal analysis
  • Coupled thermalโ€“stress workflows (temperature โ†’ stress)

Typical use cases:

  • Hot chutes, ducts, kilns and enclosures
  • Equipment in high-temperature environments
  • Evaluating thermal gradients prior to stress assessment

4. Fatigue & Life Estimation

Assessing how long components are likely to last under cyclic loading:

  • Fatigue analysis using Stress-Life (SN curves)
  • Fatigue Analysis / Fatigue (SN Curves)
  • Fatigue โ€“ Stress-Life (SN curves) for variable loading conditions

Typical use cases:

  • High-cycle fatigue in vibrating plant and supports
  • Welded details on chutes, frames and platforms
  • Repeated loading on mechanical components

5. Drop Test & Impact-Type Events

Where equipment may be dropped, impacted or experience short-duration loads:

  • Drop Test simulations (rigid and flexible bodies)
  • Drop Test (explicit-like method within SolidWorks Simulation)

Typical use cases:

  • Handling frames, lifting devices, skids
  • Enclosures, housings and protective covers
  • Equipment subject to accidental drop or impact

6. Pressure Vessel & Stress Linearisation

We support pressure vessels and pressurised equipment with:

  • Pressure Vessel evaluation
  • Pressure Vessel / Stress Linearization for membrane and bending stress extraction
  • Assessment against design criteria (in conjunction with relevant codes/standards as required)

Typical use cases:

  • Tanks, vessels, pipework branches and nozzles
  • Pressure retaining components in process plants

7. Topology Optimisation & Design Refinement

For weight reduction and concept development:

  • Topology Optimisation for parts and sub-assemblies
  • Using optimisation results to drive manufacturable designs in SolidWorks

Typical use cases:

  • Lightweight brackets and frames
  • Concept development where weight, stiffness or cost must be balanced

8. Motion & Load Extraction

Understanding motion and using it to drive realistic FEA loads:

  • Time-based Motion studies
  • Load extraction from motion into FEA (reaction forces, accelerations, etc.)

Typical use cases:

  • Mechanisms with moving arms, linkages or tooling
  • Equipment where dynamic loads dominate over static loads

9. Advanced Contacts, Meshing & Convergence

Robust results rely on correct discretisation and contact definition. We provide:

  • Advanced Contacts (nonlinear contact behaviour, friction, separation)
  • Advanced meshing strategies for complex geometry
  • Local mesh refinement around welds, holes, notches and stress raisers
  • Mesh convergence checks for confidence in results

Reporting & Engineering Documentation

Every simulation is backed by clear, traceable documentation, including:

  • Description of the model, loads, boundary conditions and assumptions
  • Material properties and factors of safety used
  • Key plots: stress, displacement, factor of safety, temperature, modes, buckling shapes etc.
  • Fatigue life estimates where applicable
  • Mesh screenshots and convergence discussion
  • Practical engineering recommendations (e.g. increase plate thickness, add stiffeners, adjust weld details).

These reports can be issued in PDF format for internal review, client submissions or integration into your broader design dossier.


How We Work With You

  1. Define the problem โ€“ loads, constraints, operating conditions and success criteria.
  2. Build or import the CAD model โ€“ we model in SolidWorks or clean up your existing geometry.
  3. Set up the study โ€“ select the appropriate FEA type, materials, contacts and mesh.
  4. Run and refine โ€“ iterate as needed to achieve stable, converged results.
  5. Recommend improvements โ€“ we help you interpret the results and adjust the design.
  6. Deliver documentation โ€“ final models, plots and reports ready for approval or fabrication.

Discuss Your Next SolidWorks FEA Project

If you need confidence that your design will perform as intended โ€“ whether itโ€™s a small bracket or a critical plant upgrade โ€“ our team can help.

Hamilton By Design combines SolidWorks FEA simulation with practical engineering and fabrication understanding to de-risk projects across mining, heavy industry, power generation and manufacturing.

Get in touch to discuss your next project, share a model, or explore whether FEA can help you solve a specific problem before it becomes a shutdown headache.


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SolidWorks

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SolidWorks Modelling, Drafting & Engineering Services

Precision CAD for Mining, Manufacturing, Construction & Industrial Projects Across Australia


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SolidWorks is at the heart of modern engineering design โ€” and at Hamilton By Design, it forms the foundation of our entire digital engineering workflow. We use SolidWorks to transform field data, LiDAR scans, sketches and engineering intent into accurate, fabrication-ready models and drawings that fit first time on site.

From mining wash plants and conveyors to custom machinery, structural steel and plant upgrades, our SolidWorks capability supports projects across heavy industry, manufacturing, power stations and construction sectors throughout Australia.


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Why SolidWorks?

SolidWorks is one of the worldโ€™s leading parametric 3D CAD platforms. It allows designers, drafters, engineers and fabricators to work collaboratively inside a powerful modelling environment that supports precision, automation and engineering validation.

Using SolidWorks, we can deliver:

  • Fully parametric 3D models
  • Intelligent assemblies with clear structure
  • Accurate fabrication, machining and general arrangement drawings
  • DXFs for laser/plasma cutting
  • BOMs and part numbering systems
  • Clash checking and motion studies
  • Engineering simulation (FEA) when required

Whether youโ€™re designing new equipment or upgrading existing infrastructure, SolidWorks ensures accuracy, repeatability and seamless integration with real-world fabrication workflows.


Our SolidWorks Services

Hamilton By Design offers a complete suite of SolidWorks engineering and drafting services, including:

3D Parametric Modelling

  • Mechanical components and assemblies
  • Structural steel frames, walkways and supports
  • Chutes, tanks, hoppers, piping and mechanical equipment
  • Models built from LiDAR point clouds, sketches or legacy drawings
  • Configurable models for product variations

2D Drafting & Detailed Drawing Production

  • Fabrication drawings with weld symbols, material specs and tolerances
  • Machining drawings with hole tables, GD&T and section details
  • Assembly drawings with exploded views and Bills of Materials
  • General arrangement (GA) drawings for installation and site coordination

As-Built Modelling & Revision Updates

  • Laser scanโ€“based as-built modelling for accuracy within ยฑ1โ€“3 mm
  • Updating outdated or incomplete drawing sets
  • Reverse-engineering legacy equipment and parts
  • Incorporating site mark-ups and supervisor feedback

Design for Manufacture & Installation (DFM/DFI)

  • Models and drawings structured around efficient workshop fabrication
  • Logical transport splits and lifting points (as directed by engineers)
  • Identifying potential installation conflicts before fabrication
  • Seamless coordination with boilermakers, machinists and installers

Simulation & Engineering Validation (FEA)

When required for engineering refinement, we can integrate:

  • Static FEA
  • Weld analysis
  • Deflection studies
  • Bolt and connection checks
  • Material optimisation

Industries We Support With SolidWorks

Our SolidWorks services support clients across:

  • Coal wash plants (CHPP), mining and materials handling
  • Hard rock processing plants
  • Steel fabrication and manufacturing
  • Power stations and energy infrastructure
  • Industrial construction and commercial buildings
  • Data centres and modular upgrades
  • Mechanical equipment design, jigs and fixtures

If itโ€™s made, machined, fabricated or installed โ€” SolidWorks helps bring it to life.


  • SolidWorks Simulation von Mises stress plot of an internally pressurised pressure vessel, viewed from above, showing colour-mapped stress distribution from low (blue) to high (red) with pressure arrows applied to the internal surfaces and deformation exaggerated for visualisation

SolidWorks + 3D Laser Scanning = Engineering-Grade Accuracy

One of Hamilton By Designโ€™s strongest capabilities is combining SolidWorks with high-accuracy LiDAR scanning.
This workflow ensures that every model and drawing is aligned with true site conditions โ€” drastically reducing rework, clashes and shutdown costs.

Our workflow:

  1. LiDAR Scan โ†’ Point cloud capture
  2. Registration & Cleanup โ†’ Precise as-built data
  3. SolidWorks Modelling โ†’ Fit-for-purpose geometry built to site reality
  4. FAB Drawings โ†’ Ready for plasma cutting, machining and workshop fabrication
  5. Installation Confidence โ†’ Fit-first-time outcomes

This workflow is ideal for brownfield upgrades, shutdown preparation, chute replacements, platforms and mechanical modifications.


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Why Choose Hamilton By Design for SolidWorks Work?

We bring the perfect blend of engineering experience, drafting expertise and practical understanding of industrial environments.

You benefit from:

  • Deep experience in mining, industrial and fabrication projects
  • Models and drawings that are clean, organised and easy for your team to work with
  • A site-aware mindset โ€” considering lifting, access, installation and maintenance
  • Fast turnaround when deadlines, shutdowns and fabrication schedules matter
  • Flexible engagement โ€” project-by-project, hourly or ongoing drafting support
  • Direct communication with a mechanical engineer, not just a CAD operator

Our aim is not just to draw โ€” but to partner with you to deliver better engineering outcomes.


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Engage SolidWorks Specialists Today

Whether you need additional drafting support, a full engineering drawing package, or a complete as-built model from a laser scan, Hamilton By Design can help.

Letโ€™s discuss your project requirements
Weโ€™ll tailor a SolidWorks package that matches your scope, timeline and fabrication needs.


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Mechanical Engineering | Structural Engineering