Mechanical Engineering | 3D Scanning | 3D Modelling
Tag: mining-chpp
Hamilton By Design provides mechanical engineering, 3D LiDAR scanning and CAD support for coal handling and preparation plants throughout Australia.
CHPP projects frequently involve modifications to existing conveyors, transfer chutes, bins, screens, tanks, pumps, pipework, platforms and other fixed plant assets. Accurate as-built information is particularly important when new equipment must connect to or fit around operating plant.
Our CHPP engineering services include existing-condition scanning, point-cloud registration, mechanical design, scan-to-CAD modelling, clash detection, general arrangements and fabrication drawings. We can also assist with equipment replacement, shutdown planning, chute modifications, conveyor upgrades and installation verification.
Combining mining experience with LiDAR scanning allows surrounding plant and connection points to be captured efficiently. The resulting point clouds and 3D models can help identify clearances, access requirements, structural interfaces and potential installation conflicts before fabrication begins.
Deliverables may include registered point clouds, 3D CAD models, general arrangement drawings, fabrication gra drawings and data suitable for AutoCAD, SolidWorks, Inventor, ReCap and Navisworks workflows.
Services are available across the Hunter Valley, Central Queensland and other coal-mining regions throughout Australia.
Industrial 3D Scanning in WA Mines & Processing | Scan-to-BIM
Building Engineering Certainty in Brownfield Environments
Western Australia’s mining and mineral processing sector operates some of the most complex industrial assets in the world. Aging infrastructure, continuous production demands, and aggressive expansion schedules mean that every engineering decision must be based on accurate, reliable information. Industrial 3D Scanning in WA Mines & Processing has become the foundation for achieving this certainty—providing precise digital representations of plants, structures, and equipment before a single drawing is issued.
The Backbone of Modern Mine Engineering
A laser scan is not simply a survey tool; it is the backbone of the entire project lifecycle. The quality of the initial scan determines the ease and accuracy of every task that follows—layout design, clash detection, fabrication, and construction. If the backbone is broken, even simple tasks become difficult. Poor capture leads to rework, fabrication errors, and costly shutdown delays.
Industrial 3D scanning captures millions of measured points across conveyors, tanks, structural steel, pipe racks, and mechanical equipment with millimetre accuracy. For WA mine sites where access is restricted and downtime is expensive, this technology removes guesswork and replaces assumptions with verified data.
The true value of scanning lies in what is delivered after capture. For mines and processing facilities, typical outputs include:
Engineering-grade point clouds for AutoCAD, Revit, and plant design platforms
Scan-to-BIM models of structures, pipework, and mechanical systems
Fabrication-ready DXF, STEP, or Parasolid files
Navisworks meshes for stakeholder review and constructability planning
As-built verification for shutdown and tie-in works
These deliverables allow engineering teams to design remotely, plan upgrades with confidence, and eliminate the need for repeated site visits across the vast distances of Western Australia.
Protecting the Project Team
Industrial projects are often pressured by schedules and budgets. High-quality 3D scanning protects the entire delivery team—project managers, engineers, designers, and fabricators—by providing an objective source of truth. When design decisions are based on measured reality rather than tape measures and sketches, disputes reduce and collaboration improves.
For brownfield WA sites with decades of undocumented modifications, scanning becomes the neutral reference that aligns contractors, owners, and operators around the same dataset.
Applications Across WA Mines & Processing
Industrial 3D Scanning in WA Mines & Processing supports a wide range of activities:
Shutdown planning and tie-in verification
Conveyor and chute upgrades
Tank and structural remediation
Pipe spool prefabrication
Access platform and maintenance improvements
Expansion of crushing and screening circuits
Safety and egress compliance reviews
Whether in the Pilbara iron ore operations, Goldfields processing plants, or nickel and lithium facilities, scanning reduces risk in some of Australia’s harshest and most remote environments.
Remote Doesn’t Mean Isolated
Western Australian mine sites can feel isolated, yet digital capture connects them directly to engineering teams anywhere in Australia. A single field visit can provide enough data for months of detailed design work. Teams can “walk the plant” virtually, measure clearances, and develop solutions without repeated flights or shutdown interruptions.
An Engineer-Led Approach
Effective scan programs must be led by engineers who understand how the data will be used. Capture strategies, target placement, and accuracy tolerances are defined around the BIM deliverables, not around the scanner. This ensures that the final models support fabrication, not just visualisation.
Industrial 3D Scanning in WA Mines & Processing is no longer optional—it is the starting point for safe, efficient, and predictable project delivery. When the backbone is strong, every downstream task becomes easier.
If your operation is planning upgrades, shutdowns, or expansions, begin with a measured digital foundation and let the data drive the outcome.
3D Scanning Services for CHPP – Reduce Rework, Maximise Uptime
Australian coal operations depend on reliable Coal Handling & Preparation Plants (CHPP), wash facilities, conveyors and mechanical systems. Every shutdown, upgrade and modification must be delivered quickly and safely to protect production. The most effective way to achieve this is through engineering-led 3D scanning services that capture real site conditions before a single component is fabricated.
Hamilton By Design specialises in FARO LiDAR and structured-light 3D scanning for the coal sector, turning complex brownfield sites into accurate digital models that drive practical engineering outcomes. Our focus is simple: maximise plant uptime by reducing rework.
Why Shutdowns Need Better Information
Coal wash plants are dynamic environments. Over decades of modifications:
drawings no longer match reality
structures move under load
pipe routes are altered
access becomes restricted
Relying on tape measures and sketches during a shutdown invites risk. A bracket that is 20 mm wrong or a spool that fouls an existing service can cost days of lost production. Accurate 3D scanning before the outage removes those unknowns.
Hamilton By Design 3D Scanning Services
Our scanning services are built specifically for industrial and mining applications:
FARO LiDAR As-Built Capture
full plant and conveyor surveys
transfer stations, bins and pump boxes
structural steel and foundations
tie-in points for new pipework
clearance verification for maintenance
Structured-Light Scanning (EinScan)
motors, gearboxes and legacy parts
guards, covers and small assemblies
reverse engineering for obsolete components
detailed capture for first-time-fit design
Point Cloud to CAD Workflows
modelling in SolidWorks & Fusion
fabrication drawings for local workshops
clash detection and installation planning
digital twins for ongoing maintenance
These services ensure that design decisions are based on measured reality, not assumptions.
FARO LiDAR for CHPP As-Builts
Terrestrial LiDAR creates a high-density point cloud of the entire coal wash facility. Engineers can:
design new chutes and spools directly over site geometry
confirm conveyor alignments
plan access platforms and walkways
test installation sequences digitally
By linking scanning to engineering, components arrive on site ready to install — protecting uptime and reducing rework during critical shutdown windows.
Practical Outcomes for Coal Plants
Conveyor & Transfer Upgrades
accurate chute replacements
skirt and belt line verification
drive and pulley modifications
minimal site adjustments
Pump Boxes & Pipework
prefabricated spools that fit first time
reverse engineering of worn equipment
safe tie-ins without surprises
Structural & Access Works
platform and handrail retrofits
screen support modifications
crane and lifting planning
Every task is driven by 3D scan data so workshops fabricate with confidence.
Engineering-Led, Not Just Surveying
Hamilton By Design treats scanning as part of the engineering process:
3D capture of the live plant
engineering review of critical datums
point cloud modelling in parametric CAD
fabrication drawings for Australian workshops
shutdown planning to ensure first-time fit
This approach directly supports the goal of maximum plant uptime.
Supporting Australian Capability
Scan-driven design keeps work local. Regional fabricators receive accurate models and drawings that reflect the real CHPP environment, enabling:
faster workshop production
fewer site variations
safer installations
reduced dependence on imported components
Committed to the Coal Sector
Hamilton By Design supports coal operations across NSW, the Central Coast, Sydney and regional Queensland including Mount Isa. Our 3D scanning services enhance every stage of shutdown planning and brownfield upgrades by eliminating guesswork and cutting rework.
Our Services
FARO LiDAR scanning for CHPP as-builts
EinScan component capture
Point cloud to CAD modelling
Fabrication drawings & DXF outputs
Clash detection and digital twin support
Maximise your plant uptime by reducing rework — talk to us before your next shutdown.
Employment Opportunities | Jobs in Australia | Hamilton By Design
Hamilton By Design is a growing Australian engineering and manufacturing business delivering practical, high-quality solutions to industrial and mining clients.
We are seeking motivated and safety-focused people who take pride in their work and enjoy being part of a hands-on, solutions-driven team. Opportunities may be available across design, machining, fabrication, and site support, depending on current projects and client needs.
Please review the positions listed below and apply to the role that best matches your skills and experience.
Location: Inner Sydney, NSW Employment Type: Full Time
About the Opportunity
Experienced Mechanical Design Draftsperson and Mechanical Engineer with over 2-3 years of industry experience across mining, mineral processing, bulk materials handling, manufacturing, infrastructure, ports, and heavy industrial environments.
Highly proficient in AutoCAD, Autodesk Inventor, SolidWorks, and 3D modelling workflows, with extensive experience delivering concept designs, detailed engineering drawings, manufacturing documentation, reverse engineering projects, and plant modification packages.
Possesses a strong background in engineering-grade LiDAR scanning and reality capture technologies, including advanced terrestrial laser scanning, point cloud processing, Scan-to-CAD workflows, and as-built verification. Experienced in operating industry-leading LiDAR systems and converting complex field-captured data into accurate 3D models, detailed manufacturing drawings, and engineering documentation.
Key capabilities include:
• Mechanical design and drafting for mining and industrial projects • Concept development through to detailed manufacturing documentation • AutoCAD 2D/3D and Autodesk Inventor modelling • SolidWorks mechanical design and assemblies • LiDAR scanning, point cloud registration, and reality capture workflows • Reverse engineering of existing plant and equipment • Engineering calculations and design verification • Structural steel detailing and minor structural design • General arrangement drawings, fabrication drawings, and BOM development • Equipment design including chutes, hoppers, conveyors, platforms, access systems, and material handling equipment • Design reviews, drawing checking, and quality assurance processes • Client, supplier, and fabrication workshop liaison • Site measurement, plant inspections, and brownfield project execution
Technical Expertise:
• Advanced LiDAR scanning technologies and reality capture systems • Point cloud processing and registration software • AutoCAD 2D/3D • Autodesk Inventor Professional • SolidWorks and 3D CAD modelling • Navisworks and clash detection workflows • Microsoft Office Suite • Engineering drawing standards and manufacturing documentation
Industry Experience:
• Construction Site Scanning • Mineral processing facilities • Bulk materials handling systems • Ports and terminals • Manufacturing facilities • Smelters and processing plants • Water and wastewater infrastructure • Energy and industrial facilities
Recognised for delivering accurate, practical, and cost-effective engineering solutions while maintaining high drafting standards, strong attention to detail, and a commitment to safety, quality, and project delivery.
Hamilton By Design Co. Email: [email protected] Subject: Application – LiDAR – SolidWorks – Inner Sydney NSW
Mechanical Draftsperson / SolidWorks Professional
Location: Fairfield–Liverpool Industrial Areas, NSW Employment Type: Full Time
About the Opportunity
Hamilton By Design Co. currently has a highly valued client seeking an experienced Mechanical Draftsperson / SolidWorks Professional to join their team. This opportunity would suit a motivated and technically capable individual looking to further develop their career within industrial and heavy manufacturing environments.
The successful candidate will work within a fast-paced environment supporting mechanical design and drafting activities across a range of engineering projects.
Skills & Experience Required
Minimum of 2 years of relevant mechanical design or drafting experience
Experience within the industrial or heavy manufacturing sector
High-level communication and interpersonal skills
Experience using SolidWorks and various current 3D CAD software packages
A Bachelor of Mechanical Engineering, or an Associate Diploma / Mechanical Design Drafting qualification
Strong attention to detail and effective time management skills
Ability to work effectively within a team environment
Comfortable working within a fast-paced environment
Ability to multitask and manage multiple projects simultaneously
Strong organisational and problem-solving skills
Desirable Skills
Experience producing manufacturing and fabrication drawings
Understanding of Australian drafting standards
Experience with mechanical assemblies and industrial equipment
Exposure to mining, manufacturing, or industrial plant environments
What We Offer
Full-time secure employment
Opportunity to work on diverse engineering projects
Exposure to industrial and heavy manufacturing environments
Career development opportunities
Supportive team environment
Opportunity for ongoing growth and professional development
How to Apply
Please submit:
Resume/CV
Cover Letter
Examples of drafting or design work (if available)
Applications can be sent to:
Hamilton By Design Co. Email: [email protected] Subject: Application – SolidWorks – Fairfield–Liverpool Industrial Area
Fabrication Draftsperson / Project Co-ordinator
Location: Central Coast, NSW Employment Type: Full Time
About the Opportunity
Hamilton By Design Co. currently has a highly valued client seeking an experienced Fabrication Draftsperson / Project Co-ordinator to join their growing team on the Central Coast.
This opportunity would suit a motivated individual with strong technical and organisational skills who enjoys working across fabrication, drafting, and project delivery activities within industrial and manufacturing environments.
The successful applicant will work closely with engineering, workshop, and project teams to support projects from concept and design through to fabrication and delivery.
Key Responsibilities
Develop and review fabrication drawings and engineering documentation
Produce detailed 2D and 3D CAD models and technical drawings
Assist with project co-ordination and scheduling activities
Liaise with clients, suppliers, workshop personnel, and project stakeholders
Prepare Bills of Materials (BOMs) and fabrication documentation
Monitor project progress and support delivery outcomes
Support manufacturing and workshop operations where required
Assist with procurement and material tracking activities
Review drawings and documentation for quality and compliance
Participate in continuous improvement and problem-solving activities
Skills & Experience Required
Relevant qualification in Mechanical Engineering, Design Drafting, or a related discipline
Experience within fabrication, industrial, or manufacturing environments
Experience using SolidWorks, AutoCAD, or similar 3D CAD software
Strong communication and interpersonal skills
Strong organisational and time management abilities
Ability to work independently and within a team environment
Strong attention to detail
Ability to manage multiple priorities and projects simultaneously
Positive attitude and proactive problem-solving skills
Desirable Skills
Experience producing fabrication and workshop drawings
Understanding of manufacturing and fabrication processes
Experience with structural steel, mechanical assemblies, or industrial equipment
Understanding of Australian drafting and fabrication standards
Exposure to project delivery and client interaction
What We Offer
Full-time secure employment
Diverse and interesting engineering projects
Supportive and collaborative team environment
Professional development opportunities
Opportunity for career growth and advancement
Exposure to a range of industrial and manufacturing applications
How to Apply
Please submit:
Resume/CV
Cover Letter
Examples of drafting or project work (if available)
Applications can be sent to:
Hamilton By Design Co. Email: [email protected] Subject: Application – Fabrication Draftsperson Co-ordinator – Central Coast
Job Title: Casual FIFO Mechanical Engineer – Design & Project Support Location: FIFO to QLD mine sites (including Mount Isa region) Employment Type: Casual / Project-Based Roster: Shutdowns and short-term project rosters (varies by project) Industry: Mining, Resources & Energy | Engineering
About the Company
Hamilton By Design provides mechanical engineering, design, and site support services to mining and industrial operations. We work across maintenance, shutdowns, and capital projects, delivering practical, site-ready engineering solutions.
About the Role
We are seeking a Mechanical Engineer with approximately 3+ years’ experience for casual FIFO engagements, supporting design, planning, and project execution on active mine sites and industrial facilities.
This role suits engineers who enjoy project-based work and gaining hands-on site experience across a variety of scopes.
Key Responsibilities
Mechanical design and drafting support using SolidWorks
Producing and reviewing fabrication and installation drawings
Assisting with project planning, scheduling, and coordination
Liaising with site supervisors, trades, and contractors
Supporting procurement, fabrication, and installation activities
Participating in site inspections and commissioning support
Ensuring compliance with safety, quality, and engineering standards
What We’re Looking For
Bachelor’s degree in Mechanical Engineering
Approximately 3+ years’ experience in mechanical design and project environments
Strong CAD skills (SolidWorks preferred)
Exposure to project coordination or delivery on industrial or mining sites
Ability to mobilise for FIFO work and operate in site environments
Strong safety focus and communication skills
Mandatory Requirements
Current Australian work rights
White Card
Ability to pass site medical and D&A screening
Willingness to complete site inductions (e.g. Standard 11 if required)
What We Offer
Competitive casual FIFO rates and project allowances
Flights, accommodation and meals provided
Exposure to mining shutdowns and brownfield projects
Opportunity for repeat project engagements
How to Apply
Please send your resume and brief summary of your design and project experience to: 📧 [email protected] Subject: Application – Casual FIFO Mechanical Engineer (Design & Projects)
Job Title: Cleaner – Residential, Office & Factory Cleaning Location: Mount Isa, QLD Employment Type: Casual or Part-Time (with opportunity for ongoing work) Industry: Trades & Services | Cleaning Services
About the Company
Hamilton By Design provides maintenance and support services to residential, commercial, and industrial clients in Mount Isa. We take pride in delivering reliable, high-quality service and building strong relationships with our customers.
About the Role
We are seeking reliable and motivated Cleaners to carry out cleaning services across homes, offices, and factory environments in Mount Isa. This role is ideal for someone who takes pride in their work and is comfortable working in a variety of environments.
Key Responsibilities
General residential cleaning (bathrooms, kitchens, floors, dusting)
Office cleaning including desks, amenities and common areas
Factory and light industrial cleaning (workshops, lunchrooms, amenities)
Safe use of cleaning equipment and chemicals
Maintaining high standards of cleanliness and hygiene
Following site safety and access procedures
What We’re Looking For
Previous cleaning experience (residential, commercial or industrial preferred)
Strong attention to detail and reliability
Ability to work independently and manage time effectively
Good communication skills and professional presentation
Current driver’s licence and reliable transport (preferred)
White Card (preferred for factory sites)
What We Offer
Steady local work in Mount Isa
Flexible hours depending on client needs
Supportive team environment
Opportunity for ongoing work for the right candidate
How to Apply
Please send your resume and brief work history to: 📧 [email protected] Subject: Application – Cleaner (Mount Isa)
Bulk Material Handling in Mining | ROM, Conveyors & Transfer Engineering
Bulk material handling is at the core of almost every mining operation. From the moment raw material is extracted at the Run-of-Mine (ROM) pad through to crushing, screening, processing, and stockpiling, the safe and efficient movement of material is critical to productivity, asset reliability, and worker safety.
At Hamilton By Design, we support mining and heavy-industry clients with engineering-led mechanical design, verification, and documentation for bulk material handling systems—focusing on conveyors, transfer points, chutes, ROM bins, hoppers, and associated steelwork.
What Is Bulk Material Handling in Mining?
Bulk material handling refers to the mechanical systems used to move large volumes of raw or processed material, including:
Run-of-Mine (ROM) ore
Crushed rock and coal
Overburden and rejects
Processed product and fines
These systems typically include:
Apron feeders and ROM bins
Primary, secondary, and tertiary crushers
Conveyor belts and transfer stations
Chutes, hoppers, and bins
Stackers, reclaimers, and stockpiles
Each interface between machines is a design-critical point where poor geometry, misalignment, or incorrect loading assumptions can lead to blockages, excessive wear, spillage, downtime, and safety risks.
Engineering Challenges in Bulk Material Handling
Bulk handling systems operate under harsh conditions and face unique engineering challenges:
1. Variable Material Properties
Changes in moisture content, particle size, and bulk density
Segregation and fines generation
Adhesion and carryback issues
2. Transfer Point Design
Impact loading and wear at chute inlets
Flow control and trajectory management
Dust, spillage, and maintenance access
3. Structural and Mechanical Loads
Dynamic loads from material flow
Belt tensions and starting/stopping forces
Fatigue in steelwork and supports
4. Brownfield Constraints
Existing plant geometry and limited space
Legacy drawings that don’t reflect as-built conditions
Shutdown-driven installation windows
These challenges reinforce why engineering-led design, supported by accurate site data, is essential.
From ROM to Processing: A System-Based Engineering Approach
Hamilton By Design approaches bulk material handling as a complete system, not isolated components.
Our typical workflow includes:
Engineering-led site verification Using high-accuracy 3D LiDAR scanning to capture existing conditions at ROM pads, conveyors, and plant interfaces.
Mechanical and structural design Developing fit-for-purpose conveyor layouts, transfer chutes, supports, and access platforms using SolidWorks-based workflows.
Load definition and verification Applying realistic material loads and operational scenarios to reduce over-design and manage fatigue risk.
Fabrication-ready documentation Producing drawings and models that support fit-first-time fabrication and installation during shutdowns.
This integrated approach reduces rework, delays, and operational risk.
Conveyor Transfer Points: Where Most Problems Begin
Transfer points are the highest-risk locations in bulk material handling systems.
Common issues include:
Poor material trajectory control
Excessive impact and liner wear
Dust escape and spillage
Restricted inspection and maintenance access
Engineering-led transfer design considers:
Material flow paths and impact angles
Chute geometry and liner selection
Maintenance clearances and access
Compliance with guarding and safety standards
Well-designed transfer points improve availability, reduce maintenance costs, and enhance safety outcomes.
Why Engineering Matters More Than Ever in Mining Handling Systems
As mining operations push for higher throughput and tighter shutdown schedules, the tolerance for design error is shrinking.
Engineering-driven bulk material handling delivers:
Predictable material flow
Reduced downtime and blockages
Improved safety and maintainability
Defensible design records for audits and compliance
This is especially important in brownfield mining environments, where assumptions based on outdated drawings can introduce significant risk.
Supporting Mining Operations Across Australia
Hamilton By Design supports bulk material handling projects across:
Coal handling and preparation plants (CHPPs)
Hard-rock crushing and screening facilities
Mineral processing plants
Ports, stockyards, and materials terminals
Our experience spans ROM handling, conveyors, transfer chutes, and plant upgrades, backed by practical site experience and engineering accountability.
Speak With an Engineer
If you are planning:
A ROM handling upgrade
Conveyor or transfer chute modifications
Crushing plant changes
Shutdown-driven bulk handling works
👉 Contact Hamilton By Design to discuss an engineering-led approach that reduces risk and improves outcomes.
Engineering-Led LiDAR & Mechanical Design for Mining & Heavy Industry – Singleton NSW
Hamilton By Design provides engineering-led LiDAR scanning and mechanical design services to support mining and heavy-industry projects in Singleton and the Upper Hunter Valley, NSW. Our work focuses on brownfield assets, live operating plant, and shutdown-driven projects where accuracy, constructability, and risk control are critical.
This is not survey-only scanning. We integrate engineering judgement with high-accuracy reality capture to deliver fabrication-ready, fit-first-time outcomes for coal operations, CHPPs, and associated mining infrastructure across the Hunter Valley.
Engineering-Led LiDAR for the Hunter Valley Mining Region
Mining operations around Singleton operate in one of Australia’s most established coal regions, characterised by:
Long-life assets with decades of incremental modification
Incomplete or outdated as-built documentation
Tight shutdown windows aligned to production constraints
High consequence of rework in live operating environments
Our engineering-led LiDAR approach is designed for operating mine sites and processing facilities where assumptions introduce safety, cost, and schedule risk.
Integrated Scan-to-Engineering Workflow
We deliver a single, accountable workflow tailored to Hunter Valley mining operations:
On-site LiDAR scanning undertaken by engineers familiar with coal operations, access constraints, and site safety requirements
Engineering-grade point-cloud processing aligned to modelling tolerances and fabrication requirements
Mechanical and structural CAD modelling developed directly from scan data
Fabrication-ready drawings suitable for workshop manufacture and site installation
Engineering support through fabrication, installation, and shutdown execution
This workflow reduces interface risk between scanning, design, fabrication, and construction — a key issue on shutdown-critical coal sites.
Mining & Heavy Industry Applications in Singleton
Brownfield Engineering & Existing Assets
Singleton-region operations rely heavily on brownfield plant and infrastructure that has evolved over decades. We support brownfield engineering where:
Original drawings are unreliable or unavailable
Multiple generations of modifications exist
Interface accuracy and access are critical
LiDAR provides accurate existing-condition data, while engineering oversight ensures the information is applied correctly during design and verification.
Shutdown-Driven Projects
Shutdowns in the Hunter Valley are tightly planned and production-critical.
Our work supports shutdown success by:
Capturing existing conditions prior to outages
Eliminating site measurement during shutdowns
Verifying interfaces, access, and constructability
Reducing fabrication and installation risk
Pre-validated designs improve safety, execution quality, and schedule certainty.
CHPP & Bulk Materials Handling
Coal Handling and Preparation Plants dominate the Upper Hunter Valley.
Our engineering-led LiDAR services support:
Conveyors and transfer stations
Hoppers, bins, and chutes
Crushers, screens, and feeders
Walkways, platforms, and guarding upgrades
Accurate scan-to-CAD workflows enable confident redesign, replacement, and compliance upgrades in operating CHPP environments.
Heavy Plant & Mining Equipment
We support projects involving large and complex coal-handling plant where traditional measurement methods are unsafe or impractical, including:
Stackers and reclaimers
Large conveyor systems
Structural steelwork and access platforms
Engineering-led scanning ensures interfaces, envelopes, and installation constraints are understood before fabrication begins.
Risk Management for Hunter Valley Mining Projects
In mature coal regions like Singleton, risk is driven by unknown conditions, interface complexity, and limited tolerance for shutdown overruns.
Our approach reduces risk by:
Removing reliance on outdated drawings and assumptions
Capturing accurate existing conditions prior to design
Identifying clashes and access constraints early
Reducing site rework and hot works
Supporting safer shutdown execution
Risk is managed upstream, where it is cheapest and safest to control.
What Makes Our Approach Different
Engineer-led LiDAR scanning, not technician-only capture
Mechanical and structural engineering capability in-house
Coal and heavy-industry focus
Brownfield and shutdown experience
Single point of responsibility from scan through to design output
Typical Deliverables
Depending on project scope, deliverables may include:
Registered point-cloud datasets
Engineering-grade 3D CAD models
Mechanical and structural drawings
Interface and clearance verification
Fabrication and installation documentation
All deliverables are developed with fabrication, installation, and operational use in mind.
Who We Support
Our services support:
Coal mine asset owners and operators
CHPP operators
Maintenance and shutdown teams
Project engineers and managers
Fabricators and constructors operating in the Upper Hunter Valley
We work directly with asset owners or as part of multi-disciplinary project teams.
Talk to an Engineer
If you are planning:
A brownfield upgrade
A shutdown-driven project
CHPP modifications or replacements
Conveyor or heavy plant upgrades
Hamilton By Design can support your project in Singleton and the Upper Hunter Valley with engineering-led LiDAR scanning and mechanical design.
Contact us to discuss your site, constraints, and project objectives.
Engineering-Led LiDAR & Mechanical Design for Mining | Blackwater QLD
Hamilton By Design provides engineering-led LiDAR scanning and mechanical design services to support mining and heavy-industry projects in Blackwater and Central Queensland. Our work is focused on brownfield assets, live operating plant, and shutdown-driven projects where accuracy, constructability, and risk control are critical.
This is not survey-only scanning. We integrate reality capture with mechanical and structural engineering to deliver fabrication-ready, fit-first-time outcomes for coal operations, CHPPs, and associated infrastructure across the Bowen Basin.
Engineering-Led LiDAR for Central Queensland Mining
Mining operations in and around Blackwater operate under tight production constraints, legacy infrastructure, and demanding shutdown schedules. Generic scanning services rarely address the realities of these environments.
Our engineering-led LiDAR approach is designed for:
Brownfield coal mine and CHPP assets
Multiple generations of undocumented modifications
Restricted access and live plant constraints
Shutdown-driven upgrades and replacements
Zero-tolerance fabrication and installation risk
LiDAR data is captured, interpreted, and applied by engineers who understand how mining plant actually works.
Integrated Scan-to-Engineering Workflow
Our services are delivered as a single, accountable workflow:
On-site LiDAR scanning by engineers familiar with mining operations and access constraints
Engineering-grade point-cloud processing aligned to modelling and fabrication requirements
Mechanical and structural CAD modelling developed directly from scan data
Fabrication-ready drawings suitable for workshops and shutdown execution
Engineering support through fabrication, installation, and commissioning
This approach reduces interface risk between surveyors, designers, fabricators, and constructors — a key issue on remote and shutdown-critical sites.
Mining & Heavy Industry Applications in Blackwater
Brownfield Engineering & Existing Assets
Coal operations in Central Queensland rely heavily on legacy plant and infrastructure. We support brownfield engineering where:
As-built drawings are incomplete or unreliable
Equipment has evolved through multiple shutdowns
Interface accuracy is critical to avoid rework
LiDAR provides accurate existing-condition data, while engineering oversight ensures the information is applied correctly during design.
Shutdown-Driven Projects
Shutdown windows are short and unforgiving.
Our work supports shutdown success by:
Capturing existing conditions before outages
Eliminating site measurement during shutdowns
Verifying interfaces, clearances, and constructability
Reducing fabrication and installation risk
Pre-validated designs lead to safer execution and reduced schedule overruns.
CHPP & Bulk Materials Handling
Blackwater and the Bowen Basin are dominated by CHPP and bulk materials infrastructure.
Our engineering-led LiDAR services support:
Conveyors and transfer stations
Hoppers, bins, and chutes
Crushers, screens, and feeders
Walkways, platforms, and guarding upgrades
Accurate scan-to-CAD workflows enable confident redesign, replacement, and compliance upgrades.
Heavy Plant & Mining Equipment
We support projects involving large and complex mining plant where traditional measurement methods are impractical or unsafe, including:
Stackers and reclaimers
Large conveyor systems
Structural steelwork and access systems
Engineering-led scanning ensures interfaces, notice envelopes, and installation constraints are understood before fabrication begins.
Risk Management for Mining Projects
In mining environments, risk is driven by unknown conditions, time pressure, and interface errors.
Our approach reduces risk by:
Removing reliance on outdated drawings
Capturing existing conditions prior to design
Identifying clashes and access issues early
Reducing hot works and site rework
Supporting safer shutdown execution
Risk is addressed upstream, where it is cheapest and safest to control.
What Makes Our Approach Different
Engineer-led LiDAR scanning, not technician-only capture
Mechanical and structural engineering in-house
Coal and heavy-industry focus
Brownfield and shutdown experience
Single point of responsibility from scan through to design output
Typical Deliverables
Depending on project scope, deliverables may include:
Registered point-cloud datasets
Engineering-grade 3D CAD models
Mechanical and structural drawings
Interface and clearance verification
Fabrication and installation documentation
All deliverables are developed with fabrication, installation, and operational use in mind.
Who We Support
Our services support:
Coal mine asset owners
CHPP operators
Maintenance and shutdown teams
Project engineers and managers
Fabricators and constructors operating in Central Queensland
We work directly with asset owners or as part of multi-disciplinary project teams.
Talk to an Engineer
If you are planning:
A brownfield upgrade
A shutdown-driven project
CHPP modifications or replacements
Conveyor or heavy plant upgrades
Hamilton By Design can support your project in Blackwater and Central Queensland with engineering-led LiDAR scanning and mechanical design.
Contact us to discuss your site, constraints, and project objectives.
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