3D Laser & LiDAR Scanning in Mount Isa

High-Accuracy As-Built Capture for Mining, Processing Plants & Heavy Industry

Mount Isa is one of Australiaโ€™s most demanding industrial environments โ€” complex plant layouts, aging infrastructure, tight maintenance windows and high production pressures. Hamilton By Design provides precise 3D laser scanning and LiDAR surveying to help mining and engineering teams make better decisions, reduce rework, and plan plant upgrades with confidence.

Our digital scanning systems deliver accurate, millimetre-level models of real-world assets, enabling reliable engineering, fabrication and installation work across the entire Mount Isa region.

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Why Use 3D Laser Scanning in Mount Isa?

Mining and processing plants in Mount Isa are typically brownfield, congested, and constantly evolving. Traditional tape-and-measure approaches are slow, unsafe, and prone to error.

3D LiDAR scanning provides:

  • Millimetre-accurate as-built data
  • Rapid capture of large areas without shutting down operations
  • Digital twins for design, maintenance and remote review
  • Clash detection before fabrication or installation
  • Improved safety by reducing time working at heights or around machinery
  • Reliable reference models for shutdowns, upgrades and compliance

Scanning eliminates guesswork and creates a single source of truth for your engineering team.


Our Mount Isa Scanning Capabilities

Hamilton By Design uses industry-leading FARO Focus LiDAR scanners and advanced modelling workflows.

As-Built Site Capture

Accurate point clouds for:

  • Conveyors, transfer towers and chutes
  • Mill areas (SAG/mill feed, discharge lines, slurry systems)
  • Pump stations and pipe networks
  • Structural platforms, stairs and walkways
  • Processing circuits and plant modules
  • Flotation, crushing and thickener areas

Scan-to-CAD Modelling

Turn your point cloud into:

  • SolidWorks 3D models
  • Digital twins
  • GA drawings
  • Fabrication-ready component models
  • Equipment layouts for new installations

Shutdown & Maintenance Planning

Use 3D laser scanning to:

  • Measure worn components before removal
  • Validate new equipment fits existing spaces
  • Confirm bolt locations, flange positions & clearances
  • Capture geometry for reverse engineering

Digital QA & Verification

Before fabricators ship new components, we can:

  • Scan the fabricated item
  • Overlay it against the CAD model
  • Confirm dimensional accuracy
  • Ensure trouble-free installation onsite

Clash Detection & Design Validation

Identify risks before they cost you time, labour and shutdown hours.


Industries We Support in Mount Isa

Hamilton By Design provides scanning and engineering support across:

  • Hard-rock mining
  • Mineral processing plants
  • Smelters & concentrators
  • Ventilation infrastructure
  • Maintenance and shutdown contractors
  • Fabricators, boilermakers and machine shops
  • Water, sewerage & industrial utilities
  • Bulk material handling operators

If itโ€™s steel, concrete or machinery โ€” we can scan it.


Benefits for Mining Teams and Plant Engineers

  • Zero guesswork in brownfield design
  • Accurate measurements from a safe distance
  • Reduced rework during fabrication and installation
  • Faster upgrade planning using digital models
  • Improved communication between managers, contractors and fabricators
  • Confident decision-making based on real geometry

In Mount Isa, where access, heat and operational pressures are real challenges, digital capture becomes a major advantage.


Our 3D Scanning Workflow

  1. Site Visit & Rapid Scan
    We capture the plant using high-resolution LiDAR.
  2. Point Cloud Processing
    Noise reduction, alignment and clean-up.
  3. Scan-to-CAD Modelling
    3D solids, structural frames, pipe routes or digital twins.
  4. Engineering & Drawing Development
    Fabrication drawings, layout plans or modification designs.
  5. Delivery of Final Outputs
    Files supplied in your preferred format for drafting, design or fabrication.

Why Mining Clients Choose Hamilton By Design

  • Local knowledge of Mount Isa plant layouts and operational constraints
  • Over a decade of heavy-industry engineering and 3D modelling expertise
  • Fast response to site needs โ€” shutdowns, breakdowns and urgent upgrades
  • Clean, fabrication-ready 3D models and drawings
  • Integration with SolidWorks, Navisworks and 3DEXPERIENCE workflows
  • Practical engineers who understand mining, not just software

We help your team execute projects with accuracy, confidence and speed.


Book a 3D Laser Scan in Mount Isa

If you need scanning for a plant upgrade, shutdown, redesign or maintenance project, Hamilton By Design is ready to support you with high-accuracy data and practical engineering expertise.

Book a scan today or request a free project review.

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Your Experts in 3D Laser Scanning & Mechanical Design

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Mount Isa

Engineering & 3D Laser Scanning Services in Mount Isa

Supporting Hard-Rock Mining, Processing Plants & Regional Industry

Mount Isa is one of Australiaโ€™s most iconic mining regions โ€” a landscape defined by heavy industry, world-class mineral resources, and complex mechanical infrastructure. Hamilton By Design partners with mining and engineering companies across Mount Isa to deliver accurate, reliable and fabrication-ready engineering solutions.

Whether youโ€™re upgrading a conveyor, replacing worn chutes, capturing as-built data before shutdown, or solving long-term operational bottlenecks, our team brings precise engineering and modern digital tools to every project.


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Our Services

3D Laser Scanning (LiDAR)

Accurate as-built information is critical in brownfield mining environments.
Hamilton By Design provides fast, high-accuracy 3D LiDAR scanning using FARO Focus technology:

  • As-built capture for existing plant and machinery
  • Pre-shutdown measurement and digital QA
  • Point-cloud generation for design, compliance, and verification
  • Clash detection for new installations
  • Scan-to-CAD models for fabrication and engineering planning

High-resolution data reduces rework, improves safety, and makes it easier to plan complex upgrades.


Mechanical Engineering

We support maintenance teams, shutdown crews, and capital works projects through:

  • Chute optimisation and redesign
  • Conveyor modifications and transfer-tower upgrades
  • Pump and slurry-handling systems
  • Mechanical assemblies and machine components
  • Fluid transfer and pipe-routing development

Our engineering approach focuses on reliability, maintainability, and long-term productivity.


Structural Engineering

Mining operations demand robust structures that handle harsh loads and constant vibration. Our structural services include:

  • Platforms, stairs and walkways
  • Structural supports and frames
  • Access systems for safe maintenance
  • Compliance upgrades and design verification
  • Brownfield integration into existing plant layouts

Every structure is modelled in 3D to confirm safety, fit, and practical access.


3D CAD Modelling & Fabrication Drawings

We create accurate, fabrication-ready SolidWorks models and drawings for:

  • Chutes, diverters and hoppers
  • Conveyor frames, guards, and transfer points
  • Pipe spools, manifolds, and pump skids
  • Structural layouts, GA drawings and BOM creation

Our deliverables are built for real-world construction โ€” clear, accurate and ready for fabrication.


FEA / Simulation

Before anything is manufactured or installed, we validate performance using:

  • Stress analysis
  • Fatigue checks
  • Weld and joint assessment
  • Validation of new or modified components under real loading conditions

FEA minimises risk, extends equipment life, and supports compliance with engineering standards.


Plant Upgrades & Retrofits

Mount Isaโ€™s mining facilities operate continuously โ€” our role is to help you improve reliability and throughput with minimal disruption:

  • Brownfield redesign and integration
  • Fit-for-purpose component replacement
  • Productivity improvements
  • Shutdown planning and digital measurement
  • Design for maintainability and safety

From small modifications to large-scale infrastructure upgrades, we help mines operate with greater confidence.


Why Mining Companies in Mount Isa Choose Hamilton By Design

  • Local knowledge of mining operations across the North West Minerals Province
  • Fast turnaround for scans, drawings and engineering models
  • Accurate digital data reducing onsite rework and re-measurement
  • Fabrication-ready deliverables trusted by boilermakers, fitters, contractors and OEMs
  • Practical engineering from people who understand heavy industry

We combine digital engineering with hands-on mining experience โ€” giving you a partner who understands the environment, the pressures, and the operational realities of Mount Isa.

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3D Laser Scanning in Mount Isa

Our clients:

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Newcastle & The Hunter Valley

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Precision Engineering for Mining, Steel, Manufacturing & Infrastructure

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Hamilton By Design supports industry across Newcastle and the Hunter Valley with high-accuracy 3D laser scanning, mechanical and structural engineering, SolidWorks modelling, and fabrication-ready deliverables.
From CHPP plants to heavy manufacturing, we help your team deliver projects that fit first time, every time.

Whether you operate a coal handling facility, a steel mill, a power station, a manufacturing line, or a fabrication workshop, our digital workflows remove rework, reduce shutdown risk, and keep projects moving.


Why the Region Relies on Hamilton By Design

The Newcastleโ€“Hunter corridor is one of Australiaโ€™s most engineering-intensive regions, home to:

  • Glencore coal operations
  • BHP Mt Arthur Coal
  • BlueScope Steel
  • Ampcontrol Tomago
  • Molycop Waratah
  • PWCS Kooragang & Carrington
  • Bayswater & Liddell Power Stations
  • A large network of fabrication and machining workshops

These assets require measurement certainty, digital QA, and accurate engineering models to execute upgrades, fabricate replacements, or plan shutdowns.
Thatโ€™s where Hamilton By Design delivers value.


Our Core Services

โœ” 3D LiDAR Laser Scanning

High-accuracy FARO scanning for:

  • CHPP modules, conveyors, chutes, structural frames
  • Reclaimers, crushers, ROM bins, stockpile conveyors
  • Manufacturing plants and production lines
  • Steel structures and walkways
  • Pipe spools and pump skids
  • Power station equipment, ducting, and access systems

We capture the built environment with sub-millimetre precision.


โœ” Point Cloud Processing & Digital Twins

Your scanned environment is processed into clean, accessible formats for decisions and design:

  • Colourised point clouds
  • Autodesk, Navisworks, & SolidWorks compatible
  • De-cluttering, segmentation, and alignment
  • As-built digital twins

This forms the foundation of our engineering accuracy.


โœ” SolidWorks 3D Modelling & Detail Drafting

We transform your scan data into:

  • Fabrication-ready 3D models
  • Sheet metal components
  • Structural frames
  • Pipe spools
  • Chute geometry
  • Reverse-engineered machinery

All models are delivered with clear origin, mass properties, and assembly logic built in.


โœ” Mechanical & Structural Engineering

Our engineering capability supports:

  • Conveyor upgrades
  • Diverter chutes
  • Structural strengthening
  • Access systems
  • Vibrating equipment assessments
  • Pumping and fluid transfer systems
  • Walkways, stairs, platforms

We design with purpose and detailโ€”fit-for-service and fabrication-ready.


โœ” FEA, Simulation & Digital QA

We validate the performance of your designs:

  • Static stress analysis
  • Weld assessments
  • Fatigue checks
  • Lifting and handling design
  • Load cases for mining applications

Every analysis is supported by documented reports.


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Industries We Service

Mining & CHPP

Glencore โ€ข BHP โ€ข Yancoal โ€ข Bengalla
Conveyors, chutes, spools, access, structural remediation.

Steel & Manufacturing

BlueScope โ€ข Molycop โ€ข Bradken โ€ข Civmec
Heavy fabrication, machinery, production line bottleneck removal.

Power & Energy

AGL Bayswater โ€ข Liddell
Ducting, steelworks, access upgrades, maintenance planning.

Infrastructure & Port Operations

PWCS โ€ข Kooragang Island โ€ข Carrington
Shiploaders, reclaimers, transfer towers, berthing structures.


Why Clients Choose Hamilton By Design

Accuracy

We eliminate guesswork with precise field measurements.

Reduced Shutdown Risk

Projects assemble as intended, reducing time onsite.

Fabrication Certainty

Your workshop receives models and drawings that simply work.

Responsibility & Reliability

We take responsibility for measurement, engineering, and QA along the entire workflow.


Local Knowledge, Regional Capability

We understand the operational requirements of heavy industry in Newcastle & the Hunter Valley:

  • The constraints of CHPP shutdowns
  • The complexity of steel manufacturing
  • The workflow of fabrication shops
  • The need for accurate, fast engineering responses
  • The importance of minimal downtime

Weโ€™ve delivered successful projects across the entire region, from the coast through to Muswellbrook, Singleton, and the Upper Hunter.

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Ready to Improve Your Next Project?

Contact Hamilton By Design

LiDAR Scanning โ€ข 3D Modelling โ€ข Engineering โ€ข FEA โ€ข Digital QA
Supporting Newcastle & the Hunter Valley with precision and reliability.

Email โ€“ info@hamiltonbydesign.com.au

Phone – 0477002249

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3D Laser Scanning

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3D LiDAR Scanning โ€“ Digital Quality Assurance

Hard Rock Processing Plant Engineering & 3D Laser Scanning

Mechanical, Structural & Digital Engineering Support for Crushing, Milling & Conveying

Hard rock processing plants work hard โ€“ high loads, extreme abrasion, constant vibration and tight production targets. When something doesnโ€™t fit, breaks or wears out too fast, the cost in lost tonnes adds up quickly.

Hamilton By Design supports gold, copper, zinc, lead, nickel, lithium and iron ore operations with a combination of:

  • 3D laser scanning (LiDAR) & point cloud capture
  • 3D modelling & drafting (SolidWorks / CAD)
  • Mechanical & structural engineering
  • Digital QA & fit-checking before shutdowns

Our goal is simple:
Your upgrades fit first time, run reliably, and are backed by accurate data.


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What We Do at Hard Rock Processing Plants

We support site-based engineering, maintenance and project teams with practical, fabrication-ready outcomes.

1. 3D Laser Scanning & As-Built Modelling

We use high-accuracy 3D laser scanners to capture:

  • Crusher stations (primary, secondary, tertiary)
  • SAG & ball mill areas
  • Screen decks & screen houses
  • Feed bins, hoppers & chutes
  • Conveyors, transfer towers & galleries
  • Pump skids, slurry lines & cyclones
  • Thickener tanks, drives and surrounds

Deliverables:

  • Registered point clouds
  • Clean, usable 3D models
  • Updated layouts and GA drawings
  • As-built documentation for future projects

Accurate measurement is the foundation for every successful upgrade.


2. Mechanical Engineering for Crushing & Grinding Circuits

We assist mechanical engineers and project teams with:

  • Crusher upgrades (jaw, cone, gyratory)
  • SAG and ball mill component changes
  • Feed chute redesigns and access improvements
  • Screen and feeder modifications
  • Pump and slurry pipeline changes
  • Drive, gearbox and motor layout adjustments

We turn your concepts, plant issues and improvement ideas into 3D models, drawings and engineering deliverables that fabricators and installers can rely on.


3. Structural Engineering & Access Improvements

Hard rock plants generate heavy dynamic loads and vibration. We provide:

  • Structural assessments around crushers, mills and screens
  • Strengthening and modification of support steelwork
  • New access walkways, stairs and platforms
  • Upgraded supports for new or heavier equipment
  • Verification of supports for screens, feeders and drives

Outputs include 3D models, structural drawings and engineering calculations suitable for site approval and fabrication.


4. Wear Management, Chutes & Liner Design

Wear is inevitable โ€“ but how you manage it is critical.

We help improve reliability and reduce downtime by:

  • Redesigning chutes and hoppers for smoother flow
  • Optimising liner layouts (rubber, ceramic, steel, composite)
  • Improving feed presentation to crushers and mills
  • Adjusting drop heights, impact angles and impact zones
  • Reducing spillage, build-up and blockages

All designs are created in 3D against accurate scan data, so your new liners and chutes fit first time.


5. Shutdown Planning, Digital QA & Fit-Checking

Shutdowns are expensive and stressful โ€“ especially if something doesnโ€™t fit.

Hamilton By Design supports shutdowns with:

  • Pre-shutdown 3D scanning of the work area
  • Digital fit-checks of new components against the point cloud
  • Clash detection for new chutes, structures and equipment
  • Fabrication-ready drawings with clear tolerances
  • On-call engineering support during installation
  • Updated as-built models and drawings afterwards

This approach reduces rework, cuts time on the tools and improves shutdown predictability.


6. Failure Investigation & Root Cause

When equipment fails, we help you understand why and what to change:

  • Cracked screen decks and frames
  • Broken chute structures
  • Worn-through liners and hoppers
  • Pump, gearbox and drive failures
  • Misalignment and vibration-related issues
  • Repeated seal, bearing or coupling failures

We combine site observations, 3D modelling and engineering analysis to recommend practical, long-term solutions.


7. Reliability & Continuous Improvement Support

For sites working on long-term performance and reliability, we can assist with:

  • Measurement and modelling for debottlenecking projects
  • Layout optimisation for future upgrades
  • Standardisation of chute, support and access designs
  • Better documentation for repeatable work packs and scopes
  • Digital records (models/drawings) you can reuse across multiple projects

Our role is to add engineering and digital capability to the team you already have on site.


How We Work With Your Team

Hamilton By Design is set up to support:

  • Site mechanical and structural engineers
  • Reliability engineers and planners
  • Project and shutdown managers
  • Fabrication shops and drafting teams
  • OEMs and service providers needing accurate site data

A typical engagement looks like:

  1. Define the problem or upgrade
    โ€“ e.g. new chute, mill feed change, crusher access, conveyor transfer change.
  2. Scan the area
    โ€“ capture the plant using 3D laser scanning to remove guesswork.
  3. Develop 3D models & concepts
    โ€“ mechanical/structural concepts developed directly on the point cloud.
  4. Final design, drawings & engineering
    โ€“ fully detailed fabrication drawings and engineering calculations.
  5. Digital QA & shutdown support
    โ€“ fit-check before fabrication; support installers during shutdown.
  6. As-built update
    โ€“ update models/drawings so your next project starts with accurate information.

Where We Work

Hamilton By Design supports hard rock operations and fabrication partners across Australia, including (but not limited to):

  • Queensland
  • New South Wales
  • Victoria
  • Northern Territory
  • Remote mining hubs and regional processing plants

We can work directly with site teams or through your preferred fabrication and maintenance contractors.


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Ready to Talk About Your Plant?

If youโ€™re planning:

  • A crusher, mill or screen upgrade
  • A new chute, hopper or transfer
  • Access and structural improvements
  • A shutdown that must go right the first time
  • Better, more reliable measurement and documentation

Hamilton By Design can help you measure, model and engineer the solution.

Our clients:

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3D Laser Scanning for Hotels

Infographic showing a hotel being captured with a 3D laser scanner, producing a point cloud and an as-built model. The cutaway building reveals internal rooms, ceiling voids and services, highlighting benefits such as accuracy, renovation readiness, clash-free design and fewer variations. A technician reviews the scan data on a tablet.

Renovating or expanding a hotel is hard enough without surprises behind the walls.
With 3D laser scanning, you get a precise digital record of your existing hotel โ€“ rooms, corridors, plant rooms, faรงades, and back-of-house areas โ€“ so designers, builders, and owners can make decisions with confidence.

At Hamilton By Design, we use LiDAR and 3D laser scanners to capture millions of accurate measurement points and convert them into usable engineering and architectural information: floor plans, BIM-ready models, and fabrication drawings for services and structures.

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Why Hotels Need 3D Laser Scanning

Hotels are complex buildings:

  • Guest rooms on multiple levels
  • Tight ceiling cavities full of services
  • Kitchens, laundry, plant rooms, and back-of-house
  • Pools, gyms, restaurants, function spaces

Over time, changes and small upgrades make original drawings out of date. 3D laser scanning gives you current, reliable as-built data before you commit to design or construction.

Common reasons hotel owners and project teams use 3D scanning:

  • Refurbishments & Fitouts โ€“ capture the exact existing conditions before redesigning rooms, bathrooms, corridors, reception, bars, and public spaces.
  • Services Upgrades โ€“ document congested ceiling voids, risers, and plant rooms before installing new HVAC, plumbing, fire, or electrical systems.
  • Extensions & Additions โ€“ scan faรงades, roof levels, and structural elements before adding new floors, balconies, lifts, or external stairs.
  • Compliance & Safety โ€“ verify clearances, escape routes, accessibility upgrades, and structural modifications.

โ€œIf you want your upgrade to fit the first time, you start with LiDAR scanning.โ€
– Anthony Hamilton


What We Scan in a Typical Hotel

We tailor each scan to the project, but a typical scope might include:

Guest Areas

  • Room layouts, doors, windows, and joinery
  • Bathrooms and service penetrations
  • Corridors, lobbies, and stairwells

Public Spaces

  • Reception and concierge areas
  • Restaurants, bars, function and conference rooms
  • Pools, gyms, and spa facilities

Back-of-House & Plant

  • Kitchens, laundries, and stores
  • Plant rooms: HVAC, boilers, pumps, switch rooms
  • Service risers, shafts, and ceiling voids

External & Site

  • Hotel faรงades and architectural features
  • Roof levels, plant decks, balustrades, and access paths
  • Driveways, porte-cochรจre, loading docks, and carparks

From Scan to Model: Our Deliverables

We donโ€™t just hand over a point cloud and walk away. Hamilton By Design specialises in turning scan data into engineering-ready deliverables for architects, builders, and hotel operators:

  • Registered Point Clouds (RCP, E57, LAS, etc.)
  • 2D Drawings โ€“ floor plans, reflected ceiling plans, sections, and elevations
  • 3D CAD / BIM Models โ€“ Revit/IFC/SolidWorks models of rooms, structure, and services
  • Clash & Coordination Models โ€“ to plan new ductwork, pipework, cabling, and structural changes
  • Fabrication-Ready Models โ€“ spools, frames, and modular components that go together first time

We can align our outputs to your preferred software platforms, layering and naming conventions, and BIM execution plans.


Benefits for Hotel Owners & Project Teams

1. Fewer Surprises, Less Rework

Accurate as-built data dramatically reduces site clashes, rework, and RFIs, especially in congested ceilings and plant rooms.

2. Faster Design & Approvals

Architects and engineers can design directly from trusted geometry, speeding up design iterations and approvals.

3. Better Cost Control

Knowing what is actually on site helps QS and project managers build more reliable budgets and programs.

4. Minimized Disruption to Guests

We can scan off-peak, overnight, or floor-by-floor to fit around hotel operations โ€“ reducing downtime and guest impact.

5. Improved Asset Management

A digital record of your hotel becomes a long-term asset for maintenance, future upgrades, and compliance.


Our 3D Scanning Process for Hotels

We follow a clear, repeatable workflow to protect your operations and deliver the data you need.

1. Project Brief & Scope

We work with owners, facility managers, architects, and builders to define:

  • Areas to be scanned
  • Required outputs (2D, 3D, BIM, clash checks)
  • Time windows to avoid guest disruption

2. On-Site 3D Laser Scanning

Our team attends site with compact, tripod-mounted LiDAR scanners and:

  • Capture high-density 3D scan data of the agreed areas
  • Record colour imagery (if required) for visual context
  • Work quickly and discreetly in live hotel environments

3. Registration & Quality Checks

Back in the office we:

  • Register and align all scans into a single, accurate point cloud
  • Check for gaps and ensure tolerances meet project requirements
  • Apply control to survey grid if required

4. Modelling & Documentation

We convert the point cloud into:

  • 2D drawings for planning and design
  • 3D models suitable for interior design, services coordination, and structural changes
  • Optional analysis (clearances, volumes, compliance checks)

5. Handover & Support

We provide all agreed files along with:

  • Viewer options for non-technical stakeholders
  • Support to integrate the data into your design/BIM workflows
  • Ongoing scanning for staged refurbishments or future works

Who We Work With in the Hotel Sector

  • Hotel owners and asset managers
  • General managers and facility managers
  • Architects and interior designers
  • Services engineers (mechanical, electrical, hydraulic, fire)
  • Builders, fitout contractors, and modular/fabrication workshops
  • Investment groups and property developers

Whether youโ€™re refreshing a single floor, rebranding an entire property, or planning a major extension, we can scale the scanning to match.


Frequently Asked Questions

Will scanning disrupt guests?

We plan scanning around your occupancy and operations โ€“ often working off-peak, out of hours, or level-by-level. The scanners are quiet, fast, and compact.

How accurate is the data?

Our hotel scans typically achieve millimetre-level accuracy suitable for detailed design, services coordination, and fabrication.

What if we donโ€™t use BIM?

No problem. We can provide 2D drawings, PDFs, and viewer files alongside BIM models so all stakeholders can benefit.

Can you scan just part of the hotel?

Yes. We can focus on specific floors, wings, plant rooms, or public areas, then expand the dataset over time as projects progress.


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Ready to Scan Your Hotel?

If youโ€™re planning a refurbishment, services upgrade, or extension, 3D laser scanning is the most reliable way to start with accurate information.

Talk to Hamilton By Design about 3D laser scanning for your hotel.
Share your plans, existing drawings, and timeframes, and weโ€™ll propose a scanning scope, deliverables, and timelines tailored to your property.

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Engineering Projects

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3D Point Clouds Are a Game-Changer for Your Projects

Your Experts in 3D Laser Scanning & Mechanical Design

3D CAD Modelling | 3D Scanning

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3D CAD Modelling | 3D Scanning

3D LiDAR Scanning Across Adelaide, SA Gas Plants, Mining & Whyalla Steelworks

Illiatration of Adelaide landmarks and industry gas plant mine and steelworks

Adelaide is the engineering hub for South Australiaโ€™s gas plants, mining operations and the Whyalla steelworks. Hamilton By Design supports these assets with high-accuracy 3D LiDAR scanning, 3D modelling, mechanical and structural engineering and FEA, so upgrades and shutdowns go together first time, every time.

We help project teams reduce rework, improve safety and make better decisions with reliable, engineering-ready as-built data.


Who We Work With in South Australia

We provide 3D scanning and engineering support for:

  • Gas & power operations
    • Torrens Island power station and associated gas infrastructure near Adelaide
    • Gas processing, compressor stations and pipelines linked to Moomba and Cooper Basin supply
  • Mining operations engineered from Adelaide
    • Olympic Dam, Prominent Hill, Carrapateena and other copper, gold and uranium operations
    • Satellite processing plants, conveyors, crushers and SAG mills that feed these mines
  • Steel and heavy industrial assets
    • Whyalla Steelworks โ€“ Australiaโ€™s only manufacturer of rail and a major producer of structural steel
    • Associated ports, materials-handling systems and mining operations in the Middleback Range
  • Fabrication and maintenance workshops around Adelaide, Port Adelaide, Wingfield, Osborne and Whyalla handling heavy steel, OEM equipment and modular skids.

If your plant moves gas, ore, concentrate or steel, we can scan it, model it and help you engineer changes with confidence.


3D LiDAR Scanning for Gas, Mining & Steel

We deploy 3D laser scanners to capture dense point clouds of complex brownfield environments, including:

  • Gas plants, compressor stations and power station pipe racks
  • Process plants, crushers, screens, SAG/ball mills and transfer towers
  • Conveyors, stacker-reclaimers and stockpile systems
  • Structural steel, platforms, stairs and access ways
  • Tank farms, pump skids and utility systems
  • Steelmaking plant and materials-handling systems at Whyalla

Why use 3D scanning?

  • Accurate as-built data when drawings are outdated or missing
  • Less time on site and fewer return visits
  • Safer measurement in congested or high-risk areas
  • Better shutdown planning and tie-in design
  • Reduced rework when installing new equipment or modules

We can scan during shutdowns, night shifts or live-plant windows, working under your permit-to-work and safety systems.


From Point Cloud to Engineering-Ready Models

Using the scan data, we create clean 3D models suitable for design, verification and fabrication:

  • Piping and equipment models for gas plants and power stations
  • Mechanical models of crushers, feeders, chutes, SAG mills and associated structures
  • Structural steel models for access, maintenance and support frames
  • As-built models of conveyors, galleries and transfer towers
  • Key areas of the Whyalla steelworks where modifications or replacements are planned

Deliverables can include:

  • Registered point clouds (E57, RCP/RCS, LAS)
  • 3D CAD models (SolidWorks, STEP/IGES, IFC)
  • 2D drawings for fabrication and installation
  • Sections, clearances and clash-check views for design teams

Digital QA for Fabrication & Site Fit-Up

For Adelaide and Whyalla workshops fabricating for remote mines, gas plants or the steelworks, we provide digital quality assurance:

  • Scan fabricated skids, frames, spools or chutes in the workshop
  • Compare against the design model and/or original plant scan
  • Check flange positions, bolt patterns, centre distances and critical interfaces
  • Issue a clear report before the gear is shipped to site

This approach can catch misalignment and build issues early, avoiding costly rework at remote SA sites or within the Whyalla plant itself.


Mechanical, Structural & FEA Support

Where required, we combine scanning and modelling with engineering analysis:

  • Mechanical design and verification of chutes, hoppers, frames and supports
  • Structural checks on platforms, access systems and equipment supports
  • FEA on high-load or fatigue-critical components (e.g. mill components, support brackets)
  • Assessment of temporary lifting, transport or installation configurations

Results are documented in practical engineering reports, suited to internal review or third-party verification.


Why Adelaide & Whyalla Benefit from 3D Scanning

  • Centralised engineering in Adelaide, remote assets in the field
    โ€“ scan once, work from the digital twin for months or years
  • Brownfield plant everywhere โ€“ expansions, life-extension and decarbonisation projects all need accurate data
  • Tight shutdowns and limited access windows
    โ€“ better information = fewer surprises
  • Complex equipment such as mills, crushers, kilns and gas process skids that are difficult to measure by hand

3D scanning and digital workflows help owners and project teams manage risk on high-value, safety-critical assets.


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3D LiDAR scanning and 3D modelling service button โ€” laser scanner capturing a point cloud for engineering and CAD modelling
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Letโ€™s Talk About Your SA Project

Whether youโ€™re planning:

  • A gas plant upgrade near Adelaide
  • A mining project engineered in the CBD
  • Fabrication for Whyalla Steelworks or related mines
  • A shutdown requiring accurate as-built information

Hamilton By Design can support you with 3D LiDAR scanning, modelling and engineering.

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3D Laser Scanning

3D LiDAR Scanning โ€“ Digital Quality Assurance

3D LiDAR Laser Scanning & Drafting Services in Chatswood & Greater Sydney – Hamilton By Design

As-Built Drawings from a LiDAR Scanner

3D LiDAR Scanning and 3D Modelling – Hamilton By Design