Employment Opportunities

Employment Opportunities | Jobs in Australia | Hamilton By Design

Hamilton By Design is a growing Australian engineering and manufacturing business delivering practical, high-quality solutions to industrial and mining clients.

We are seeking motivated and safety-focused people who take pride in their work and enjoy being part of a hands-on, solutions-driven team. Opportunities may be available across design, machining, fabrication, and site support, depending on current projects and client needs.

Please review the positions listed below and apply to the role that best matches your skills and experience.


Senior Mechanical Design Draftsperson | LiDAR Scanning & Industrial Design Specialist

Location: Inner Sydney, NSW
Employment Type: Full Time

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About the Opportunity

Experienced Mechanical Design Draftsperson and Mechanical Engineer with over 2-3 years of industry experience across mining, mineral processing, bulk materials handling, manufacturing, infrastructure, ports, and heavy industrial environments.

Highly proficient in AutoCAD, Autodesk Inventor, SolidWorks, and 3D modelling workflows, with extensive experience delivering concept designs, detailed engineering drawings, manufacturing documentation, reverse engineering projects, and plant modification packages.

Possesses a strong background in engineering-grade LiDAR scanning and reality capture technologies, including advanced terrestrial laser scanning, point cloud processing, Scan-to-CAD workflows, and as-built verification. Experienced in operating industry-leading LiDAR systems and converting complex field-captured data into accurate 3D models, detailed manufacturing drawings, and engineering documentation.

Key capabilities include:

โ€ข Mechanical design and drafting for mining and industrial projects
โ€ข Concept development through to detailed manufacturing documentation
โ€ข AutoCAD 2D/3D and Autodesk Inventor modelling
โ€ข SolidWorks mechanical design and assemblies
โ€ข LiDAR scanning, point cloud registration, and reality capture workflows
โ€ข Reverse engineering of existing plant and equipment
โ€ข Engineering calculations and design verification
โ€ข Structural steel detailing and minor structural design
โ€ข General arrangement drawings, fabrication drawings, and BOM development
โ€ข Equipment design including chutes, hoppers, conveyors, platforms, access systems, and material handling equipment
โ€ข Design reviews, drawing checking, and quality assurance processes
โ€ข Client, supplier, and fabrication workshop liaison
โ€ข Site measurement, plant inspections, and brownfield project execution

Technical Expertise:

โ€ข Advanced LiDAR scanning technologies and reality capture systems
โ€ข Point cloud processing and registration software
โ€ข AutoCAD 2D/3D
โ€ข Autodesk Inventor Professional
โ€ข SolidWorks and 3D CAD modelling
โ€ข Navisworks and clash detection workflows
โ€ข Microsoft Office Suite
โ€ข Engineering drawing standards and manufacturing documentation

Industry Experience:

โ€ข Construction Site Scanning
โ€ข Mineral processing facilities
โ€ข Bulk materials handling systems
โ€ข Ports and terminals
โ€ข Manufacturing facilities
โ€ข Smelters and processing plants
โ€ข Water and wastewater infrastructure
โ€ข Energy and industrial facilities

Recognised for delivering accurate, practical, and cost-effective engineering solutions while maintaining high drafting standards, strong attention to detail, and a commitment to safety, quality, and project delivery.

Sydney-based role: -involving mechanical design, industrial drafting, reality capture, LiDAR scanning, and engineering project support.

Applications can be sent to:

Hamilton By Design Co.
Email: [email protected]
Subject:ย Application โ€“ LiDAR – SolidWorks – Inner Sydney NSW


Mechanical Draftsperson / SolidWorks Professional

Location: Fairfieldโ€“Liverpool Industrial Areas, NSW
Employment Type: Full Time

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About the Opportunity

Hamilton By Design Co. currently has a highly valued client seeking an experienced Mechanical Draftsperson / SolidWorks Professional to join their team. This opportunity would suit a motivated and technically capable individual looking to further develop their career within industrial and heavy manufacturing environments.

The successful candidate will work within a fast-paced environment supporting mechanical design and drafting activities across a range of engineering projects.

Skills & Experience Required

  • Minimum of 2 years of relevant mechanical design or drafting experience
  • Experience within the industrial or heavy manufacturing sector
  • High-level communication and interpersonal skills
  • Experience using SolidWorks and various current 3D CAD software packages
  • A Bachelor of Mechanical Engineering, or an Associate Diploma / Mechanical Design Drafting qualification
  • Strong attention to detail and effective time management skills
  • Ability to work effectively within a team environment
  • Comfortable working within a fast-paced environment
  • Ability to multitask and manage multiple projects simultaneously
  • Strong organisational and problem-solving skills

Desirable Skills

  • Experience producing manufacturing and fabrication drawings
  • Understanding of Australian drafting standards
  • Experience with mechanical assemblies and industrial equipment
  • Exposure to mining, manufacturing, or industrial plant environments

What We Offer

  • Full-time secure employment
  • Opportunity to work on diverse engineering projects
  • Exposure to industrial and heavy manufacturing environments
  • Career development opportunities
  • Supportive team environment
  • Opportunity for ongoing growth and professional development

How to Apply

Please submit:

  • Resume/CV
  • Cover Letter
  • Examples of drafting or design work (if available)

Applications can be sent to:

Hamilton By Design Co.
Email: [email protected]
Subject: Application โ€“ SolidWorks – Fairfieldโ€“Liverpool Industrial Area


Fabrication Draftsperson / Project Co-ordinator

Location: Central Coast, NSW
Employment Type: Full Time

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About the Opportunity

Hamilton By Design Co. currently has a highly valued client seeking an experienced Fabrication Draftsperson / Project Co-ordinator to join their growing team on the Central Coast.

This opportunity would suit a motivated individual with strong technical and organisational skills who enjoys working across fabrication, drafting, and project delivery activities within industrial and manufacturing environments.

The successful applicant will work closely with engineering, workshop, and project teams to support projects from concept and design through to fabrication and delivery.

Key Responsibilities

  • Develop and review fabrication drawings and engineering documentation
  • Produce detailed 2D and 3D CAD models and technical drawings
  • Assist with project co-ordination and scheduling activities
  • Liaise with clients, suppliers, workshop personnel, and project stakeholders
  • Prepare Bills of Materials (BOMs) and fabrication documentation
  • Monitor project progress and support delivery outcomes
  • Support manufacturing and workshop operations where required
  • Assist with procurement and material tracking activities
  • Review drawings and documentation for quality and compliance
  • Participate in continuous improvement and problem-solving activities

Skills & Experience Required

  • Relevant qualification in Mechanical Engineering, Design Drafting, or a related discipline
  • Experience within fabrication, industrial, or manufacturing environments
  • Experience using SolidWorks, AutoCAD, or similar 3D CAD software
  • Strong communication and interpersonal skills
  • Strong organisational and time management abilities
  • Ability to work independently and within a team environment
  • Strong attention to detail
  • Ability to manage multiple priorities and projects simultaneously
  • Positive attitude and proactive problem-solving skills

Desirable Skills

  • Experience producing fabrication and workshop drawings
  • Understanding of manufacturing and fabrication processes
  • Experience with structural steel, mechanical assemblies, or industrial equipment
  • Understanding of Australian drafting and fabrication standards
  • Exposure to project delivery and client interaction

What We Offer

  • Full-time secure employment
  • Diverse and interesting engineering projects
  • Supportive and collaborative team environment
  • Professional development opportunities
  • Opportunity for career growth and advancement
  • Exposure to a range of industrial and manufacturing applications

How to Apply

Please submit:

  • Resume/CV
  • Cover Letter
  • Examples of drafting or project work (if available)

Applications can be sent to:

Hamilton By Design Co.
Email: [email protected]
Subject: Application โ€“ Fabrication Draftsperson Co-ordinator – Central Coast


Job Advertisement: Casual FIFO Mechanical Engineer โ€“ Design & Project Support

Job Title: Casual FIFO Mechanical Engineer โ€“ Design & Project Support
Location: FIFO to QLD mine sites (including Mount Isa region)
Employment Type: Casual / Project-Based
Roster: Shutdowns and short-term project rosters (varies by project)
Industry: Mining, Resources & Energy | Engineering

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About the Company

Hamilton By Design provides mechanical engineering, design, and site support services to mining and industrial operations. We work across maintenance, shutdowns, and capital projects, delivering practical, site-ready engineering solutions.

About the Role

We are seeking a Mechanical Engineer with approximately 3+ yearsโ€™ experience for casual FIFO engagements, supporting design, planning, and project execution on active mine sites and industrial facilities.

This role suits engineers who enjoy project-based work and gaining hands-on site experience across a variety of scopes.

Key Responsibilities

  • Mechanical design and drafting support using SolidWorks
  • Producing and reviewing fabrication and installation drawings
  • Assisting with project planning, scheduling, and coordination
  • Liaising with site supervisors, trades, and contractors
  • Supporting procurement, fabrication, and installation activities
  • Participating in site inspections and commissioning support
  • Ensuring compliance with safety, quality, and engineering standards

What Weโ€™re Looking For

  • Bachelorโ€™s degree in Mechanical Engineering
  • Approximately 3+ yearsโ€™ experience in mechanical design and project environments
  • Strong CAD skills (SolidWorks preferred)
  • Exposure to project coordination or delivery on industrial or mining sites
  • Ability to mobilise for FIFO work and operate in site environments
  • Strong safety focus and communication skills

Mandatory Requirements

  • Current Australian work rights
  • White Card
  • Ability to pass site medical and D&A screening
  • Willingness to complete site inductions (e.g. Standard 11 if required)

What We Offer

  • Competitive casual FIFO rates and project allowances
  • Flights, accommodation and meals provided
  • Exposure to mining shutdowns and brownfield projects
  • Opportunity for repeat project engagements

How to Apply

Please send your resume and brief summary of your design and project experience to:
๐Ÿ“ง [email protected]
Subject: Application โ€“ Casual FIFO Mechanical Engineer (Design & Projects)


Job Advertisement: Cleaner โ€“ Residential, Office & Industrial

Job Title: Cleaner โ€“ Residential, Office & Factory Cleaning
Location: Mount Isa, QLD
Employment Type: Casual or Part-Time (with opportunity for ongoing work)
Industry: Trades & Services | Cleaning Services

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About the Company

Hamilton By Design provides maintenance and support services to residential, commercial, and industrial clients in Mount Isa. We take pride in delivering reliable, high-quality service and building strong relationships with our customers.

About the Role

We are seeking reliable and motivated Cleaners to carry out cleaning services across homes, offices, and factory environments in Mount Isa. This role is ideal for someone who takes pride in their work and is comfortable working in a variety of environments.

Key Responsibilities

  • General residential cleaning (bathrooms, kitchens, floors, dusting)
  • Office cleaning including desks, amenities and common areas
  • Factory and light industrial cleaning (workshops, lunchrooms, amenities)
  • Safe use of cleaning equipment and chemicals
  • Maintaining high standards of cleanliness and hygiene
  • Following site safety and access procedures

What Weโ€™re Looking For

  • Previous cleaning experience (residential, commercial or industrial preferred)
  • Strong attention to detail and reliability
  • Ability to work independently and manage time effectively
  • Good communication skills and professional presentation
  • Current driverโ€™s licence and reliable transport (preferred)
  • White Card (preferred for factory sites)

What We Offer

  • Steady local work in Mount Isa
  • Flexible hours depending on client needs
  • Supportive team environment
  • Opportunity for ongoing work for the right candidate

How to Apply

Please send your resume and brief work history to:
๐Ÿ“ง [email protected]
Subject: Application โ€“ Cleaner (Mount Isa)

www.hamiltonbydesign.com.au

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3D LiDAR scanning and 3D modelling service button โ€” laser scanner capturing a point cloud for engineering and CAD modelling
Mechanical engineering services
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Mechanical engineering services
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Engineering Drafting Services on the Central Coast

Engineer and client conducting site scanning near Central Coast Stadium in Gosford

Engineering Drafting Services Central Coast NSW | Hamilton By Design

When engineering projects move from concept to construction, clear and accurate drawings are what make the difference between smooth delivery and costly rework. For businesses on the Central Coast, having access to reliable, local engineering drafting services means faster communication, better outcomes, and drawings that actually work on site.

Hamilton By Design, based on the NSW Central Coast, provides professional engineering drafting services to support mechanical, structural, and industrial projects across the region and beyond.


Engineer using LiDAR scanner with client at Gosford Foreshore, Central Coast Stadium and Brisbane Water in background

What Are Engineering Drafting Services?

Engineering drafting is the process of converting design concepts, engineering calculations, and site requirements into detailed technical drawings. These drawings are used by fabricators, machinists, builders, and installers to manufacture and construct components correctly the first time.

Our drafting services typically include:

  • Dimensioned manufacturing drawings
  • Assembly and exploded views
  • Welded fabrication drawings
  • Structural steel and connection details
  • General arrangement (GA) drawings
  • Site and installation layouts

Clear drafting ensures everyone involved in the project is working from the same, accurate information.

Supporting Central Coast Industry & Construction

The Central Coast is home to a wide range of industries, including manufacturing, construction, infrastructure maintenance, and industrial services. We regularly support local businesses, contractors, and engineers who need drafting work completed accurately and efficiently.

Being locally based means we understand:

  • regional fabrication capabilities
  • site access and installation constraints
  • Australian Standards and compliance requirements
  • the importance of practical, buildable solutions

When needed, we can work closely with clients, fabricators, and installers to make sure drawings reflect real-world conditions.

3D LiDAR scanning services on the Central Coast providing engineering-grade laser scanning, point cloud capture, scan-to-CAD modelling and industrial reality capture for infrastructure and industrial projects.
Drafting services on the Central Coast providing engineering drawings, fabrication detailing, as-built documentation, reverse engineering and CAD drafting for industrial and infrastructure projects.
Mechanical engineering services on the Central Coast providing industrial design, plant inspections, pump calculations, reverse engineering and engineering support for manufacturing, infrastructure and heavy industry projects.

Our Engineering Drafting Capabilities

We provide engineering drafting using SolidWorks and proven industry workflows.

Mechanical Drafting

  • Machined component drawings
  • Sheet metal and folded parts
  • Assemblies with bills of materials (BOMs)
  • Practical tolerancing for manufacturing

Structural & Fabrication Drafting

  • Structural steel and fabrication drawings
  • Weld symbols and fabrication notes
  • Platforms, handrails, and access systems
  • Workshop-ready drawing packs

As-Built & Legacy Drawing Updates

  • As-built drawings for existing assets
  • Updating and converting legacy drawings
  • Reverse engineering from physical components

Who We Work With

Our Central Coast engineering drafting services support:

  • manufacturers and machine shops
  • builders and fabricators
  • mining and industrial contractors
  • engineering consultants
  • councils and asset owners

From one-off components to ongoing drafting support, we scale our services to suit your project.

Why Choose a Local Engineering Drafting Service?

Working with a Central Coastโ€“based drafting provider offers real advantages:

  • easier communication and faster turnaround
  • understanding of local suppliers and trades
  • drawings created with fabrication and installation in mind
  • long-term support for updates and modifications

At Hamilton By Design, our drafting work is backed by hands-on engineering and manufacturing experience โ€” not just CAD skills.


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Engineering Drafting You Can Build From

If youโ€™re looking for engineering drafting services on the Central Coast that deliver clear, practical, and construction-ready drawings, Hamilton By Design can help.

Get in touch to discuss your project or request a quote.


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Engineering-Led 3D Scanning for Brownfield Industrial Upgrades

Mechanical engineer and client reviewing a ROM hopper with two discharge conveyors using LiDAR scanning at a mining bulk material handling facility

Engineering-Led 3D Scanning for Brownfield Industrial Upgrades

Safer Shutdowns, Smarter Design, and More Done With Fewer Resources

Brownfield industrial upgrades are some of the highest-risk engineering activities in mining and heavy industry. Existing assets, live plant interfaces, limited access, and tight shutdown windows leave little room for error.

At Hamilton By Design, we deliver engineering-led 3D LiDAR scanning to support brownfield upgradesโ€”providing accurate site data that enables safer design, efficient shutdown execution, and reliable outcomes when upgrading critical assets such as hoppers, chutes, pump boxes, conveyor transfers, and vertical shaft units.



Why Brownfield Upgrades Fail Without Accurate Site Data

Many brownfield failures trace back to the same root cause:

Design decisions made on assumptions, not reality.

Common issues include:

  • Outdated or incomplete drawings
  • Hidden interferences and undocumented modifications
  • Restricted access for survey and measurement
  • Time pressure during shutdowns

Engineering-led reality capture removes uncertainty before fabrication and installation begin.


Safety Starts Before the Shutdown

Safety in brownfield environments is largely determined during the design phase, not on site.

3D LiDAR scanning allows engineers to:

  • Design modifications without repeated site access
  • Reduce manual measurements in live plant areas
  • Identify clashes and pinch points early
  • Improve access, guarding, and maintainability outcomes

By reducing exposure hours and unplanned rework, scanning directly supports safer shutdown execution.


Typical Assets Upgraded in Brownfield Environments

Hamilton By Design supports upgrades to a wide range of industrial assets, including:

Hoppers & Chutes

  • ROM hoppers
  • Transfer chutes
  • Surge bins
  • Wear-prone interfaces

Conveyors & Transfer Stations

  • Conveyor head and tail stations
  • Transfer points
  • Discharge transitions
  • Supporting steelwork

Pump Boxes & Process Interfaces

  • Pump boxes and sumps
  • Pipework interfaces
  • Structural supports
  • Access platforms

Vertical Shaft & Drop Structures

  • Vertical shaft hoppers
  • Ore passes
  • Gravity-fed transfer systems

These assets are often deeply integrated into existing plant, making accurate as-built data critical.


Engineering-Led Scan-to-CAD for Upgrade Design

Our scan-to-CAD workflows are built around engineering outcomes, not just visual models.

This includes:

  • High-accuracy LiDAR capture of existing conditions
  • Engineering-intent CAD modelling
  • Design for fabrication and installation
  • Clash reduction across mechanical and structural scopes

The result is buildable design that aligns with real-world constraints.


Reliable Support for Shutdown-Driven Projects

Shutdowns demand precision. There is no time for re-measurements or redesign on site.

Engineering-led 3D scanning supports shutdown success by:

  • Allowing design to be completed well before shutdown
  • Supporting pre-fabrication of steelwork and chutes
  • Reducing RFIs and site queries
  • Increasing the amount of work completed per shutdown

When time and labour are limited, better information delivers better outcomes.


Mining engineers applying design-for-safety principles to improve material handling systems in an industrial workshop

Getting More Done With Fewer Resources

In todayโ€™s industrial environment, engineering teams are under pressure to:

  • Do more with fewer people
  • Reduce shutdown durations
  • Control capital and maintenance costs

Accurate digital site data allows teams to:

  • Minimise engineering rework
  • Reduce site-based labour
  • Improve coordination between disciplines
  • Make confident decisions faster

Reality capture becomes a force multiplier, not just a documentation tool.


Australian Engineering Quality You Can Rely On

Hamilton By Designโ€™s approach reflects Australian engineering standards and site experience.

We donโ€™t just scan โ€” we:

  • Understand how plant is built and maintained
  • Design with fabrication and installation in mind
  • Take responsibility for engineering outcomes

This sets our work apart from low-cost capture services that leave risk unresolved.


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Speak With an Engineer

If youโ€™re planning a brownfield upgrade involving:

  • Hoppers or chutes
  • Conveyor transfers
  • Pump boxes or sumps
  • Vertical shaft or drop structures
  • Shutdown-critical works

Hamilton By Design provides engineering-led 3D LiDAR scanning to support safer, more reliable brownfield upgrades.

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Mechanical Engineering | Structural Engineering


3D LiDAR Scanning for Industrial Facilities in Western Sydney

Mechanical engineer and client reviewing construction drawings beside a LiDAR scanner at a Western Sydney construction site with Sydney Olympic Park and Parramatta skyline in the background

3D LiDAR Scanning for Industrial Facilities in Western Sydney | Engineering-Led Reality Capture

Engineering-Led Reality Capture for Safer, More Accurate Project Outcomes

Western Sydney is one of Australiaโ€™s most active industrial and construction corridors. From large-scale warehousing and manufacturing facilities to logistics hubs, utilities, and infrastructure assets, the region demands accurate site data, safe project delivery, and engineering accountability.

At Hamilton By Design, we provide engineering-led 3D LiDAR scanning services across Western Sydney to support industrial facilities through design, modification, shutdown planning, and asset upgradesโ€”bridging the gap between site reality and build-ready engineering models.


Engineering-led 3D LiDAR scanning at a Western Sydney construction site with a steel-frame building, client consultation, and Parramatta CBD visible in the background

Why Western Sydney Industrial Projects Demand Engineering-Grade Scanning

Industrial sites in Western Sydney often present complex challenges:

  • Live operations with limited access windows
  • Legacy assets with incomplete or outdated drawings
  • Tight safety requirements and compliance obligations
  • Cost pressure from construction programs and shutdown schedules

In these environments, assumptions are expensive. Engineering-grade reality capture removes uncertainty before it reaches site.


Hot Topics Driving Engineering & Construction Decisions

1. Safety Starts With Accurate Information

Safety in industrial facilities begins long before construction or installation.

3D LiDAR scanning allows engineers to:

  • Identify clashes before fabrication
  • Design access platforms, walkways, and guards accurately
  • Reduce site rework, hot works, and manual re-measurement
  • Support safer shutdown planning and installation sequencing

Accurate digital site data reduces exposure hours and lowers risk across the project lifecycle.


2. Australian Engineering Quality vs Low-Cost Shortcuts

Cheaper scanning or modelling options often focus on speed over accuracyโ€”leaving engineers to resolve issues later on site.

Hamilton By Designโ€™s approach is different:

  • Engineer-led scanning, not technician-only capture
  • Models developed with mechanical, structural, and fabrication intent
  • Practical site experience informing what actually matters in design

This Australian engineering know-how delivers defensible, buildable outcomes, not just visually impressive models.


3. Scan-to-CAD: Turning Reality Into Buildable Design

Industrial clients donโ€™t just need point clouds โ€” they need usable engineering deliverables.

Our scan-to-CAD workflows support:

  • Mechanical and structural design
  • Conveyor, plant, and equipment modifications
  • Brownfield upgrades and extensions
  • Fabrication-ready drawings

By aligning reality capture directly with CAD and engineering workflows, we reduce rework, RFIs, and late-stage changes.


4. Supporting Digital Twins for Industrial Assets

3D LiDAR scanning is increasingly used as the foundation for digital twins in industrial environments.

For Western Sydney facilities, this supports:

  • Asset documentation and lifecycle management
  • Future expansion planning
  • Maintenance access reviews
  • Engineering audits and compliance records

Reality capture ensures digital twins are based on what exists, not what drawings suggest.


Mining engineers applying design-for-safety principles to improve material handling systems in an industrial workshop

Typical Western Sydney Industrial Applications

Hamilton By Design supports a wide range of industrial facilities across Western Sydney, including:

  • Warehouses and logistics centres
  • Manufacturing plants
  • Processing and handling facilities
  • Utilities and infrastructure assets
  • Brownfield industrial upgrades

Our services are suited to both small targeted scans and large-scale facility capture, depending on project needs.


How This Supports Sydney-Wide 3D Scanning Services

Western Sydney projects form a key part of our broader Sydney-based 3D scanning services, supporting engineering and construction projects across metropolitan and regional NSW.

By combining engineering oversight, LiDAR accuracy, and scan-to-CAD expertise, we help clients move from uncertainty to confident decision-making.

๐Ÿ‘‰ Learn more about our engineering-led 3D scanning services across Sydney through our dedicated Sydney page.

(Use a partial-match internal link here โ€” not exact-match anchor text.)


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Speak With an Engineer

If youโ€™re planning:

  • An industrial upgrade or expansion
  • A brownfield modification
  • A shutdown or complex installation
  • A scan-to-CAD workflow for engineering design

Hamilton By Design provides engineering-led 3D LiDAR scanning that supports safer, more predictable outcomes across Western Sydney.


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Our clients:


Mechanical Engineering | Structural Engineering




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Bulk Material Handling in Mining: Engineering the Movement of Raw Materials from ROM to Plant

Mechanical engineer and client reviewing a ROM hopper with two discharge conveyors using LiDAR scanning at a mining bulk material handling facility

Bulk Material Handling in Mining | ROM, Conveyors & Transfer Engineering

Bulk material handling is at the core of almost every mining operation. From the moment raw material is extracted at the Run-of-Mine (ROM) pad through to crushing, screening, processing, and stockpiling, the safe and efficient movement of material is critical to productivity, asset reliability, and worker safety.

At Hamilton By Design, we support mining and heavy-industry clients with engineering-led mechanical design, verification, and documentation for bulk material handling systemsโ€”focusing on conveyors, transfer points, chutes, ROM bins, hoppers, and associated steelwork.


Engineering-led ROM hopper and dual conveyor discharge system being verified with LiDAR scanning in an open-cut mining operation

What Is Bulk Material Handling in Mining?

Bulk material handling refers to the mechanical systems used to move large volumes of raw or processed material, including:

  • Run-of-Mine (ROM) ore
  • Crushed rock and coal
  • Overburden and rejects
  • Processed product and fines

These systems typically include:

  • Apron feeders and ROM bins
  • Primary, secondary, and tertiary crushers
  • Conveyor belts and transfer stations
  • Chutes, hoppers, and bins
  • Stackers, reclaimers, and stockpiles

Each interface between machines is a design-critical point where poor geometry, misalignment, or incorrect loading assumptions can lead to blockages, excessive wear, spillage, downtime, and safety risks.


Engineering Challenges in Bulk Material Handling

Bulk handling systems operate under harsh conditions and face unique engineering challenges:

1. Variable Material Properties

  • Changes in moisture content, particle size, and bulk density
  • Segregation and fines generation
  • Adhesion and carryback issues

2. Transfer Point Design

  • Impact loading and wear at chute inlets
  • Flow control and trajectory management
  • Dust, spillage, and maintenance access

3. Structural and Mechanical Loads

  • Dynamic loads from material flow
  • Belt tensions and starting/stopping forces
  • Fatigue in steelwork and supports

4. Brownfield Constraints

  • Existing plant geometry and limited space
  • Legacy drawings that donโ€™t reflect as-built conditions
  • Shutdown-driven installation windows

These challenges reinforce why engineering-led design, supported by accurate site data, is essential.


From ROM to Processing: A System-Based Engineering Approach

Hamilton By Design approaches bulk material handling as a complete system, not isolated components.

Our typical workflow includes:

  1. Engineering-led site verification
    Using high-accuracy 3D LiDAR scanning to capture existing conditions at ROM pads, conveyors, and plant interfaces.
  2. Mechanical and structural design
    Developing fit-for-purpose conveyor layouts, transfer chutes, supports, and access platforms using SolidWorks-based workflows.
  3. Load definition and verification
    Applying realistic material loads and operational scenarios to reduce over-design and manage fatigue risk.
  4. Fabrication-ready documentation
    Producing drawings and models that support fit-first-time fabrication and installation during shutdowns.

This integrated approach reduces rework, delays, and operational risk.


Conveyor Transfer Points: Where Most Problems Begin

Transfer points are the highest-risk locations in bulk material handling systems.

Common issues include:

  • Poor material trajectory control
  • Excessive impact and liner wear
  • Dust escape and spillage
  • Restricted inspection and maintenance access

Engineering-led transfer design considers:

  • Material flow paths and impact angles
  • Chute geometry and liner selection
  • Maintenance clearances and access
  • Compliance with guarding and safety standards

Well-designed transfer points improve availability, reduce maintenance costs, and enhance safety outcomes.


Why Engineering Matters More Than Ever in Mining Handling Systems

As mining operations push for higher throughput and tighter shutdown schedules, the tolerance for design error is shrinking.

Engineering-driven bulk material handling delivers:

  • Predictable material flow
  • Reduced downtime and blockages
  • Improved safety and maintainability
  • Defensible design records for audits and compliance

This is especially important in brownfield mining environments, where assumptions based on outdated drawings can introduce significant risk.


Mining engineers applying design-for-safety principles to improve material handling systems in an industrial workshop

Supporting Mining Operations Across Australia

Hamilton By Design supports bulk material handling projects across:

  • Coal handling and preparation plants (CHPPs)
  • Hard-rock crushing and screening facilities
  • Mineral processing plants
  • Ports, stockyards, and materials terminals

Our experience spans ROM handling, conveyors, transfer chutes, and plant upgrades, backed by practical site experience and engineering accountability.


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Mechanical engineering services

Speak With an Engineer

If you are planning:

  • A ROM handling upgrade
  • Conveyor or transfer chute modifications
  • Crushing plant changes
  • Shutdown-driven bulk handling works

๐Ÿ‘‰ Contact Hamilton By Design to discuss an engineering-led approach that reduces risk and improves outcomes.


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Engineering-Led LiDAR & Mechanical Design for Mining & Heavy Industry โ€“ Dubbo NSW

Engineer operating a terrestrial LiDAR scanner at an industrial facility in Dubbo while capturing point cloud data for mechanical engineering and plant design.

Hamilton By Design provides engineering-led LiDAR scanning and mechanical design services to support mining and heavy-industry projects in Dubbo and Central West New South Wales. Our work focuses on brownfield assets, live operating plant, and shutdown-driven projects where accuracy, constructability, and risk control are critical.

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This is not survey-only scanning. We integrate engineering judgement with high-accuracy reality capture to deliver fabrication-ready, fit-first-time outcomes for mining, processing, and heavy industrial infrastructure across the Central West.


Engineering-Led LiDAR for Central West NSW Mining & Industry

Mining and heavy-industry operations around Dubbo support a mix of base-metals mining, materials handling, processing facilities, and regional industrial infrastructure. These environments commonly involve:

  • Legacy plant and infrastructure with incomplete as-built documentation
  • Multiple generations of modifications and upgrades
  • Restricted access in live operating environments
  • High consequence of errors during shutdowns or short outage windows

Our engineering-led LiDAR approach is designed for operating sites where assumptions introduce safety, cost, and schedule risk.


Integrated Scan-to-Engineering Workflow

We deliver a single, accountable workflow tailored to Central West NSW operations:

  1. On-site LiDAR scanning undertaken by engineers familiar with regional mining and industrial environments
  2. Engineering-grade point-cloud processing aligned to modelling tolerances and fabrication requirements
  3. Mechanical and structural CAD modelling developed directly from scan data
  4. Fabrication-ready drawings suitable for workshop manufacture and site installation
  5. Engineering support through fabrication, installation, and shutdown execution

This workflow reduces interface risk between scanning, design, fabrication, and construction โ€” particularly important where access and shutdown windows are limited.


Mining & Heavy Industry Applications in Dubbo

Brownfield Engineering & Existing Assets

Central West NSW operations rely on long-life assets that have evolved through decades of operation. We support brownfield engineering where:

  • Original drawings are unreliable or unavailable
  • Equipment interfaces are complex or undocumented
  • Clearance, access, and compliance are critical

LiDAR provides accurate existing-condition data, while engineering oversight ensures the information is applied correctly during design and verification.


Shutdown-Driven Projects

Shutdowns in regional operations are tightly planned and often resource constrained.

Our work supports shutdown success by:

  • Capturing existing conditions prior to outages
  • Eliminating site measurement during shutdowns
  • Verifying interfaces, access, and constructability
  • Reducing fabrication and installation risk

Pre-validated designs improve safety, execution quality, and schedule certainty.


Processing Plants & Materials Handling

Mining and industrial operations around Dubbo include complex processing and materials-handling systems.

Our engineering-led LiDAR services support:

  • Conveyors and transfer stations
  • Hoppers, bins, and chutes
  • Crushers, screens, and feeders
  • Walkways, platforms, and guarding upgrades

Accurate scan-to-CAD workflows enable confident redesign, replacement, and compliance upgrades in operating facilities.


Heavy Plant & Industrial Equipment

We support projects involving large and complex equipment where traditional measurement methods are unsafe or impractical, including:

  • Fixed and mobile processing plant
  • Structural steelwork and access systems
  • Maintenance platforms and guarding systems

Engineering-led scanning ensures interfaces, envelopes, and installation constraints are understood before fabrication begins.


Risk Management for Regional Mining & Industrial Projects

In regional centres like Dubbo, risk is driven by unknown conditions, ageing infrastructure, and limited tolerance for rework.

Our approach reduces risk by:

  • Removing reliance on outdated drawings and assumptions
  • Capturing accurate existing conditions prior to design
  • Identifying clashes and access constraints early
  • Reducing site rework and hot works
  • Supporting safer shutdown execution

Risk is managed upstream, where it is cheapest and safest to control.


What Makes Our Approach Different

  • Engineer-led LiDAR scanning, not technician-only capture
  • Mechanical and structural engineering capability in-house
  • Mining and heavy-industry focus
  • Brownfield and shutdown experience
  • Single point of responsibility from scan through to design output

Typical Deliverables

Depending on project scope, deliverables may include:

  • Registered point-cloud datasets
  • Engineering-grade 3D CAD models
  • Mechanical and structural drawings
  • Interface and clearance verification
  • Fabrication and installation documentation

All deliverables are developed with fabrication, installation, and operational use in mind.


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Who We Support

Our services support:

  • Mining asset owners and operators
  • Processing plant operators
  • Maintenance and shutdown teams
  • Project engineers and managers
  • Fabricators and constructors operating in Central West NSW

We work directly with asset owners or as part of multi-disciplinary project teams.


Talk to an Engineer

If you are planning:

  • A brownfield upgrade
  • A shutdown-driven project
  • Processing plant modifications
  • Materials-handling or heavy plant upgrades

Hamilton By Design can support your project in Dubbo and Central West NSW with engineering-led LiDAR scanning and mechanical design.

Contact us to discuss your site, constraints, and project objectives.

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Would you like us to arrange a phone consultation for you?
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Our clients:



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Fabrication and product design services
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Mechanical engineering services

Mechanical Engineering | Structural Engineering