Laser Scanning Engineering – Brisbane CBD

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Laser Scanning Engineering

Brisbane CBD is the decision-making hub for many of Queensland’s mining, energy and infrastructure projects. Hamilton By Design brings 3D laser scanning engineering capability into the heart of the city, giving project teams accurate, engineering-ready data without leaving the office.

From CBD boardrooms and EPCM design offices, you can plan, review and approve upgrades for remote mine sites and processing plants using trusted 3D scan data, detailed models and fabrication-ready drawings.

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Mechanical engineering services

Why 3D Laser Scanning Engineering in Brisbane CBD?

Many of Queensland’s mines, CHPPs and processing plants are hundreds or thousands of kilometres from Brisbane. Yet:

  • Concept design and approvals happen in Brisbane CBD.
  • EPCM engineers, asset managers and project managers are based in or around the city.
  • Fabrication and modular assembly is often done in South East Queensland workshops.

By combining 3D laser scanning with engineering expertise in Brisbane, you can:

  • Make confident decisions using current, accurate geometry.
  • Resolve clashes and access issues before shutdowns.
  • Reduce re-work on remote sites where crane time and labour are expensive.
  • Coordinate Brisbane-based engineers, fabricators and site teams around a single source of truth.

Typical 3D Laser Scanning Projects Linked to Brisbane CBD

Workshop and fabrication QA (before shipping to site)

Many Brisbane and SEQ workshops build equipment for mines and heavy industry:

  • Pump skids, pipe spools and manifolds
  • Transfer chutes, bins and hoppers
  • Platforms, walkways and access structures
  • Modular plant sections and switchrooms

We 3D scan the finished item, compare it to the design model or to an existing site scan, and provide an engineering report so you know it will bolt-up first time on the remote site.


Brownfield tie-ins and retrofits for Queensland mines

Brisbane-based engineering and projects teams often plan complex brownfield works such as:

  • New screens, crushers or conveyors into existing structures
  • Replacement pipework and valves using existing flange sets
  • Upgrades to sampling systems, diverter chutes or transfer points

Hamilton By Design uses 3D laser scanning engineering to:

  • Capture the real geometry on site (or work with your existing point cloud).
  • Build clean, accurate 3D models of the brownfield area.
  • Design new components and tie-ins that fit the first time.
  • Provide detailed drawings for fabrication and installation.

OEM equipment and test bays around Brisbane

Original Equipment Manufacturers in and around Brisbane often build:

  • Pumps, valves and slurry systems
  • Dosing skids and process skids
  • Filter press and thickener components
  • Containerised switchrooms and MCCs

We can scan prototype or first-off units and create a digital twin that:

  • Supports repeat installations at multiple remote sites.
  • Gives the mine’s engineering team a verified 3D model before the equipment ships.
  • Helps with lifting studies, foundations and access planning.

Our 3D Laser Scanning Engineering Workflow

1. Project briefing

We start with a practical engineering discussion:

  • What is being upgraded, replaced or inspected?
  • What decisions need to be made in Brisbane?
  • What information do fabricators and site crews need?

From this we determine the scan scope, level of detail and deliverables.


2. Capture – 3D laser scanning

Using high-accuracy 3D laser scanners, we capture:

  • Full plant areas, structures and equipment on site, or
  • Finished components and modules in Brisbane workshops.

The result is a dense, registered point cloud with millimetre-level accuracy, suitable for engineering design and verification.


3. 3D modelling and engineering

From the scan data, Hamilton By Design creates:

  • Clean 3D models suitable for SolidWorks and other CAD platforms
  • Pipe spools, structural frames and detailed components
  • Interface geometry for flanges, bolt patterns and weld prep
  • Optional simulation (e.g. vibration checks) where required

We always work with an engineering mindset, not just a scanning mindset – focusing on how the model will be used for design, checking and fabrication.


4. Deliverables for Brisbane-based teams

Your Brisbane CBD project team receives:

  • 3D CAD models (STEP, Parasolid, SolidWorks or as agreed)
  • 2D fabrication and installation drawings
  • Point cloud files for further coordination
  • Clear mark-ups or reports highlighting critical measurements, clashes and risks

This enables faster reviews and approvals in the CBD, while giving remote site teams the confidence that new work will integrate smoothly.


Benefits for Mining and Heavy Industry Clients

Partnering with Hamilton By Design for 3D laser scanning engineering in Brisbane CBD offers:

  • Reduced shutdown risk – fewer surprises on site, less hot-work and re-work.
  • Better communication – everyone, from Brisbane engineers to site crews, works from the same geometry.
  • Shorter project timelines – clashes and access issues are solved earlier in the design process.
  • Improved safety – accurate models support safer lifting, access and maintenance planning.
  • Lower total cost – a small investment in scanning and modelling can prevent very expensive field modifications.

Who We Work With in Brisbane CBD and Beyond

We support:

  • Mining companies and asset owners
  • EPCM and engineering consultants based in Brisbane CBD
  • Fabrication and modularisation workshops across SEQ
  • OEMs and specialist equipment suppliers
  • Construction and maintenance contractors working on heavy industrial sites

Whether you are planning a brownfield upgrade for a Bowen Basin CHPP, a structural modification in Mount Isa, or a new export asset near the coast, you can coordinate everything from Brisbane CBD using reliable 3D laser scanning data.


Why Hamilton By Design?

Hamilton By Design combines:

  • Practical mechanical engineering experience in mining and heavy industry
  • Certified 3D CAD and SolidWorks capability
  • On-site LiDAR / 3D laser scanning expertise
  • A track record of helping fabrication workshops and site teams achieve “goes together first time” outcomes

We understand the realities of shutdown windows, crane bookings, isolation plans and remote-site logistics, and tailor our 3D scanning and modelling to support those needs.


Service Area – Brisbane CBD and Across Queensland

Our team is based in Queensland and regularly works with:

  • Brisbane CBD and inner-city project offices
  • Workshops and OEMs across Greater Brisbane and South East Queensland
  • Remote mines and processing plants throughout the state

Ready to Talk 3D Laser Scanning Engineering in Brisbane CBD?

If you’re planning a project from Brisbane CBD that relies on accurate as-built data, we can help.

Call / Email Hamilton By Design to discuss:

  • Upcoming shutdowns and brownfield upgrades
  • Fabrication QA before shipping to site
  • OEM equipment scans and digital twins
  • Ongoing digital engineering and asset information requirements

Email – info@hamiltonbydesign.com.au

Phone – 0477002249

Let’s turn your next project into a data-driven, well-planned upgrade – with 3D laser scanning engineering that connects Brisbane CBD decision-makers to remote Queensland sites.

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3D Laser Scanning

3D LiDAR Scanning – Digital Quality Assurance

Transforming Projects with 3D Scanning in Sydney

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3D Scanning Sydney CBD

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High-Accuracy LiDAR, As-Built Documentation & Scan-to-BIM for Complex City Projects

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Sydney CBD is one of Australia’s most complex built environments — dense buildings, heritage structures, deep plant rooms, and construction sites with limited access. Hamilton By Design provides precise 3D laser scanning and engineering-grade modelling to help contractors, consultants, and building owners deliver accurate, compliant and efficient projects across the CBD and inner suburbs.


Why 3D Scanning Is Essential in Sydney CBD

Sydney CBD projects require millimetre-accurate data, especially where buildings are:

  • tightly packed
  • aged or heritage-protected
  • undocumented or modified over decades
  • congested with mechanical, electrical and hydraulic services
  • undergoing refurbishment, upgrade or fit-out

LiDAR scanning captures everything in one pass, giving you the as-built truth needed for confident design, fabrication and installation.


Our Services – 3D Scanning & Digital Engineering for Sydney CBD

1. Heritage Scanning & Conservation Documentation

Sydney CBD contains some of Australia’s most significant heritage buildings.
Our LiDAR scanning captures:

  • façades
  • internal structures
  • decorative features
  • irregular geometry
  • damaged or inaccessible areas

Deliverables can include high-resolution point clouds, CAD models, 3D digital twins and measured drawings, ensuring accurate conservation and refurbishment.


2. High-Accuracy LiDAR Scanning

We use advanced LiDAR scanners to produce engineering-grade point clouds for:

  • building refurbishments
  • tenant fit-outs
  • structural investigations
  • plant upgrades
  • redevelopment planning

Data is delivered in E57, RCP, RCS, PTS and other industry formats.


3. As-Built Documentation (Sydney CBD Buildings)

Many CBD buildings lack accurate drawings or have seen undocumented alterations.
We provide:

  • Mechanical, structural and architectural as-builts
  • Services mapping (HVAC, pipework, conduits, risers)
  • Floor plans and elevations
  • Dimensional audits for compliance
  • Verification of completed construction

As-builts can be delivered as 2D drawings, full 3D models, or updated BIM files.


4. Scan-to-BIM / Scan-to-SolidWorks

Perfect for engineering and refurbishment teams needing accurate geometry for design.

We convert point clouds into:

  • SolidWorks models for mechanical components
  • Revit / BIM models for architectural and structural design
  • IFC / STEP models for coordination and clash detection
  • Fabrication-ready 3D assemblies

This ensures all upgrades “fit first time” — critical in tight CBD plant rooms and equipment spaces.


5. Digital QA Before Fabrication

Reduce rework and installation delays by verifying the design against site conditions before fabrication begins.

Our digital QA service includes:

  • aligning design models with scan data
  • tolerance checking
  • interference analysis
  • clash detection
  • fabrication fit confirmation

Ideal for steel frames, pipe spools, platforms, walkways and modular units delivered into the CBD.


6. Plant Room Scanning (HVAC, Mechanical & Electrical)

CBD buildings often have extremely congested plant rooms.
We scan:

  • HVAC systems
  • chilled water lines
  • fire services
  • switch rooms
  • plumbing risers
  • mechanical plant

Accurate modelling helps prevent clashes and ensures efficient upgrade planning.


7. Construction Site Scanning (Brownfield & Greenfield)

Our construction site scanning supports:

Brownfield Projects

  • existing buildings
  • complex retrofit work
  • partial demolition
  • undocumented modifications
  • services rerouting

Greenfield Projects

  • as-built capture before handover
  • slab and structural verification
  • progress scanning
  • digital records for asset owners

CBD construction demands precision — LiDAR provides it.


Industries & Clients We Serve in Sydney CBD

Hamilton By Design delivers 3D scanning to:

✔ Tier 1–3 Building Contractors

For refurbishments, upgrades and new development.

✔ Mechanical, HVAC & MEP Contractors

For ductwork, pipework, services coordination, and modular fabrication.

✔ Structural & Mechanical Engineering Consultancies

For modelling, retrofits, investigations and clash detection.

✔ Architects & BIM Designers

For heritage documentation, refurbishments, and scan-to-BIM workflows.

✔ Facility Managers & Building Owners

For asset documentation, records, and upgrade planning.

✔ Data Centres (CBD & North Sydney)

For MEP scanning, capacity upgrades and digital twins.


Why Choose Hamilton By Design in Sydney CBD?

  • Engineering-led scanning service
    Not just scan technicians — qualified mechanical engineers.
  • SolidWorks + BIM workflow capability
    Scan → Model → Drawings → Fabrication QA.
  • Experience with confined/tight CBD environments
    Plant rooms, risers, basement mechanical rooms, rooftops.
  • Fast, accurate, minimal-disruption data capture
    Ideal for occupied buildings and operational sites.
  • Fabrication-ready outputs
    Unlike generic scanning companies, we deliver engineering-ready models.
  • Local to Sydney and NSW
    Fast response and strong knowledge of CBD building constraints.

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Hamilton By Design provides engineering-led 3D scanning, LiDAR scanning, mechanical engineering and digital engineering services throughout Sydney and Greater Sydney.

Explore our related Sydney services:


  • 3D Scanning Sydney – Engineering-grade terrestrial laser scanning, as-built surveys and point cloud capture for industrial, infrastructure and commercial projects.
  • Reality Capture Sydney – High-accuracy reality capture, digital twins, asset documentation and engineering-grade site verification.
  • Scan to CAD Sydney – Convert point cloud data into AutoCAD, SolidWorks, Inventor and other engineering-ready CAD deliverables.
  • Point Cloud Modelling Sydney – Engineering-grade point cloud processing, clash detection, as-built verification and 3D modelling.
  • Mechanical Engineering Sydney – Mechanical design, plant upgrades, materials handling systems, conveyors, chutes, platforms and engineering support.
  • Structural Drafting Sydney – Structural steel drafting, fabrication drawings, GA drawings, workshop detailing and as-built documentation.

Hamilton By Design supports projects throughout Sydney CBD, Parramatta, Liverpool, Penrith, Blacktown, Chatswood, Alexandria, Mascot, Newcastle and the Central Coast.


3D Laser Scanning

3D Scanning for Construction in Sydney

Transforming Projects with 3D Scanning in Sydney

3D LiDAR Scanning – Digital Quality Assurance

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Mechanical Engineering | Structural Engineering


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3D LiDAR Scanning Australia engineering services for laser scanning, reality capture, scan-to-CAD, Scan-to-BIM and as-built documentation across Australia
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3D Modelling From LiDAR Scans

Engineering-Ready Models Built From Accurate As-Built Data

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LiDAR scanning captures the reality of your site.
3D modelling makes that reality usable.

This page builds on our 3D LiDAR Scanning service and explains how Hamilton By Design converts scanned data into precise, structured engineering models that support design, fabrication, shutdown planning, and installation.


Why Modelling Matters After Scanning

A point cloud provides accuracy, but it is not a working deliverable.
Engineering teams need:

  • clean geometry
  • defined features and planes
  • recognisable interfaces
  • predictable reference points
  • controlled design space

Project managers need:

  • reduced risk
  • fewer clashes
  • fewer RFIs
  • predictable shutdown and installation outcomes

Managers need:

  • workflow reliability
  • cost control
  • documentation that stands up to review

3D modelling is the bridge between raw data and real project outcomes.


What We Deliver

1. Engineering-Grade SolidWorks Models

We convert point clouds into structured 3D models with:

  • parametric parts
  • welded structures and frames
  • pipework, flanges, fittings, valves
  • sheetmetal, platework and fabricated items
  • access systems and guarding
  • exact mechanical interfaces

Models are organised, logical, and suitable for engineering design, fabrication, and planning.

Infographic titled ‘3D LiDAR Scanning for Pre-Shipment Quality Assurance’ showing a LiDAR scanner measuring a prefabricated pipe spool in an isometric workshop layout. Surrounding icons represent power stations, CHPP and processing plants, construction sites, and manufacturing plants. A workflow at the bottom illustrates Scan → Verify → Check Fit → Ship → Install, with the caption ‘Accurate scanning → Controlled fabrication → Confident installation.
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2. As-Built Models for Brownfield Sites

For CHPP plants, hard-rock processing facilities, conveyor systems, power stations, and industrial environments, we provide:

  • cleaned, registered models of existing geometry
  • accurate structural and mechanical references
  • deviation reports (design vs as-built)
  • clash-ready assemblies for new work

You receive the site “as it is,” not as drawings say it should be.


3. Fabrication-Ready Models

We convert validated geometry into workshop deliverables:

  • fabrication assemblies
  • weldment cut lists
  • DXF profiles and unfolded sheetmetal
  • platework and bracketry
  • bolt patterns and interface geometry
  • tolerance-controlled connection details

Fabricators receive accurate, buildable models that reduce shop and site rework.


4. Shutdown & Installation Support Models

Models built from LiDAR data support:

  • pre-fit checks
  • spanner-swing analysis
  • bolt alignment verification
  • access and removal clearances
  • lift and cranage planning
  • installation sequencing

This gives shutdown teams clarity and control before mobilisation.


Custom Design for Bespoke Applications

Many sites require components tailored to real-world constraints.
Using the validated scan, we develop custom designs that:

  • match existing geometry
  • maintain required clearances
  • align with real plant conditions
  • support safe access and maintenance
  • comply with engineering and fabrication standards

We design chutes, hoppers, launders, spools, platforms, frames, adapters, guards, and specialty items that integrate seamlessly with your plant.


Full Project Management Capability

Hamilton By Design can manage the full workflow from concept to installation:

Scope Development

We define objectives, constraints, shutdown windows, and deliverables with your team.

Data Capture & Verification

LiDAR scanning provides the baseline for accurate modelling.

Engineering & 3D Modelling

We create controlled, engineering-grade models and drawings.

Fabrication Coordination

We supply workshop files or work with your chosen fabricator.

Installation & Fit-Up Support

We ensure components align with verified as-built conditions.

This provides a controlled, traceable process from problem → design → fabrication → installation.


Why Engineering Teams Choose Hamilton By Design

Engineer-Led Modelling

Models are created by a mechanical engineer who understands:

  • tolerances
  • access
  • load paths
  • fabrication constraints
  • shutdown requirements

This produces models that work on site — not just on screen.


Optimised for Industrial Environments

We specialise in:

  • CHPP and mineral processing
  • conveyors and transfer stations
  • power stations
  • heavy industrial pipework
  • mechanical plant
  • manufacturing facilities

Our workflows are built for brownfield complexity.


Reduced Risk Across the Project

Every model is produced to reduce:

  • clashes
  • rework
  • crane delays
  • shutdown extensions
  • uncertainty in fabrication
  • incorrect assumptions in design

Better data → better engineering → better project outcomes.


Deliverables

You receive:

  • SolidWorks assemblies and parts
  • STEP models
  • DWG / DXF fabrication files
  • E57 / RCP point clouds (optional)
  • deviation reports
  • installation check models
  • structured file organisation

Everything is delivered in a clean, logical format suitable for engineering use.


Ready to Turn Your Scan into an Engineering-Ready Model?

We convert LiDAR scans — whether captured by us or supplied by your team — into precise, reliable models that support engineering, fabrication, shutdown planning, and installation.

Contact us to request a proposal or upload your scan data for review.

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Engineering Projects

Enhancing Plant Efficiency with Best Maintenance Practices

3D LiDAR Laser Scanning & Drafting Services in Chatswood & Greater Sydney – Hamilton By Design

As-Built Drawings from a LiDAR Scanner

3D LiDAR Scanning and 3D Modelling – Hamilton By Design

3D Laser Scanning

3D LiDAR Scanning – Digital Quality Assurance

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Mechanical engineering services

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Mechanical engineering services
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Mechanical engineering services

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Case Studies | Hamilton By Design

Proven Engineering. Real Results.
Every project starts with a challenge — tight shutdowns, outdated drawings, structural fatigue, or a need to innovate fast.
At Hamilton By Design, we bring practical design engineering, LiDAR scanning, and SolidWorks expertise together to deliver reliable, measurable outcomes for clients across mining, manufacturing, and data-centre infrastructure.

Explore some of our featured case studies below.

CHPP Chute & Launder Replacement – Hunter Valley

Scope: Redesign and replacement of a primary discharge chute and launder system within a coal wash plant shutdown.
Challenge: The original chute geometry caused material hang-ups, high wear, and unplanned downtime.
Our Approach:

  • 3D laser scan of as-built geometry to capture alignment constraints
  • SolidWorks 3D modelling and flow verification
  • FEA structural validation to AS 3990 and AS 4100
  • Prefabrication validation and bolt-access checks

Outcome:
Reduced install time by 38 %, eliminated flow bottlenecks, and improved liner change-out safety.

3D LiDAR Scan-to-Model Retrofit – Central Coast

Scope: Full as-built capture of process plant and mechanical upgrade integration.
Challenge: No reliable drawings existed; site shutdown window limited to 24 hours.
Our Approach:

  • High-accuracy terrestrial LiDAR scanning
  • Point-cloud registration and SolidWorks conversion
  • Clash detection and layout optimisation
  • Deliverables in STEP and DWG formats

Outcome:
Delivered verified as-built model within 48 hours, enabling prefabrication of pipe spools with zero site rework.

Structural Frame Validation – Manufacturing Facility

Scope: Lifting and access frame redesign for production line maintenance.
Challenge: Existing frame lacked design documentation and had unknown load paths.
Our Approach:

  • Reverse-engineered frame geometry using scanning
  • Conducted FEA load analysis to AS 4991 (Lifting Devices)
  • Updated design and certification drawings

Outcome:
Achieved compliance, extended equipment life, and avoided costly frame replacement.

Our clients:

Modular Data-Centre Rack Design – Sydney

Scope: Design and verification of modular rack and cooling infrastructure.
Challenge: High-density data-centre upgrade required prefabricated mechanical assemblies with tight tolerances.
Our Approach:

  • Parametric SolidWorks models with integrated cable-tray routing
  • CFD and FEA integration for airflow and load validation
  • Fabrication drawings optimised for CNC manufacture

Outcome:
Cut installation time by 60 %, achieving on-site plug-and-play assembly.


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Pump Box & Pipe Spool Replacement – Bowen Basin

Scope: Replace corroded steel pump boxes and spools under constrained shutdown.
Challenge: Limited access and poor documentation of existing plant.
Our Approach:

  • Laser scanning and model overlay with prefabrication QA
  • SolidWorks modelling of new spools and supports
  • On-site installation alignment checks

Outcome:
Zero interference fits and a fully verified installation delivered on schedule.

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Mechanical Engineering | Structural Engineering


Stop Reacting — Start Engineering

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How Smart Mechanical Strategies Extend CHPP Life

Every coal wash plant in Australia tells the same story: constant throughput pressure, harsh operating conditions, and the never-ending battle against wear, corrosion, and unplanned downtime. The reality is simple — if you don’t engineer for reliability, you’ll spend your time repairing failure.

At Hamilton By Design, we specialise in mechanical engineering, 3D scanning, and digital modelling for coal handling and preparation plants (CHPPs). Our goal is to help site teams transition from reactive maintenance to a precision, data-driven strategy that keeps production steady and predictable.

Workers guiding a crane-lifted yellow chute into position at a coal handling and preparation plant, with conveyor infrastructure and safety equipment visible on site

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Design for Reliability — Not Reaction

Reliability begins with smart mechanical design. Poor geometry, limited access, and undersized components lead to fatigue and repeated downtime. Instead, modern CHPP maintenance programs start by engineering for fit, lift, and life:

  • Fit: Design components that align with the existing structure — every bolt, flange, and mating face verified digitally before fabrication.
  • Lift: Incorporate certified lifting points that comply with AS 4991 Lifting Devices, and ensure clear access paths for cranes or chain blocks.
  • Life: Select wear materials suited to the physics of the process — quenched and tempered steel for impact, rubber or ceramic for abrasion, and UHMWPE for slurry lines.

It’s not just about parts; it’s about engineering foresight. A well-designed plant component is safer to install, easier to inspect, and lasts longer between shutdowns.


Scan What You See — Not What You Think You Have

Over time, every wash plant drifts from its original drawings. Field welds, retrofits, and corrosion mean that “as-built” and “as-exists” are rarely the same thing.

That’s where LiDAR scanning transforms maintenance. Using sub-millimetre accuracy, 3D laser scans capture your plant exactly as it stands — every pipe spool, every chute, every bolt hole.

With this data, our engineers can:

  • Overlay new models directly into your point cloud to confirm fit-up before fabrication.
  • Identify alignment errors, corrosion zones, and clearance conflicts before shutdowns.
  • Generate true digital twins that allow for predictive maintenance and simulation.

LiDAR scanning isn’t just a measurement tool; it’s an insurance policy against rework and lost production.

3D LiDAR point cloud of a CHPP plant showing detailed structural geometry, equipment, platforms, and personnel captured during an industrial site scan for engineering and upgrade planning.

Corrosion: The Hidden Killer in Every CHPP

Coal and water don’t just move material — they create acidic environments that eat through untreated or aging steel. In sumps, launders, and under conveyors, corrosion silently compromises strength until a structure is no longer safe to walk on.

Regular inspections are the first line of defence. At Hamilton By Design, we recommend combining:

  • Daily visual checks by operators for surface rust and coating damage.
  • Thickness testing during shutdowns to track wall loss on chutes and pipes.
  • 3D scan comparisons every 6–12 months to quantify deformation and corrosion in critical structures.

With modern tools, you can see corrosion coming long before it becomes a failure.


From Data to Decision: Predictive Maintenance in Action

A coal wash plant produces a river of data — motor loads, vibration levels, pump pressures, liner thickness, and flow rates. The key is turning that data into insight.

By integrating scanning results, maintenance records, and sensor data, plant teams can identify trends that point to future breakdowns. For example:

  • Vibration trending can reveal bearing fatigue weeks before failure.
  • Load monitoring can detect screen blinding or misalignment.
  • Scan data overlays can show sagging supports or displaced chutes.

When you understand what your plant is telling you, you move from reacting to problems to predicting and preventing them.


Industrial shutdown scene showing workers monitoring a mobile crane lifting a large steel chute inside a coal processing plant, with safety cones and exclusion zones in place

Shutdowns: Planned, Precise, and Productive

Every shutdown costs money — the real goal is to make every hour count. The best shutdowns start months ahead with validated design data and prefabrication QA.

Before you cut steel or mobilise cranes, every component should be digitally proven to fit. Trial assemblies, lifting studies, and bolt access checks prevent costly surprises once you’re on the clock.

At Hamilton By Design, our process combines:

  • LiDAR scanning to confirm as-built geometry.
  • SolidWorks modelling and FEA for mechanical verification.
  • Pre-installation validation to ensure bolt holes, flanges, and lift paths align on day one.

That’s how you replace chutes, spools, and launders in a fraction of the usual time — safely, and with confidence.

Hand-drawn infographic showing the shutdown workflow from LiDAR scanning and FEA verification through SolidWorks modelling, pre-install validation, trial assembly, lift study, and execution, including ITP and QA checks, safety steps, and onsite installation activities

The Payoff: Reliability You Can Measure

The plants that invest in engineering-led maintenance see results that are tangible and repeatable:

Improvement AreaTypical Gain
Reduced unplanned downtime30–40%
Increased liner lifespan25–50%
Shorter shutdown duration10–20%
Fewer fit-up issues and rework60–80%
Improved safety performance20–30%

Reliability isn’t luck — it’s engineered.


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Your Next Step: A Confidential Mechanical Assessment

Whether your plant is in the Bowen Basin, Hunter Valley, or Central West NSW, our team can deliver a confidential mechanical and scanning assessment of your wash plant.

We’ll benchmark your current maintenance strategy, identify high-risk areas, and provide a clear roadmap toward predictive, engineered reliability.

📩 For a confidential assessment of your current wash plant, contact:
info@hamiltonbydesign.com.au

Stop reacting. Start engineering. Build reliability that lasts.

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Our clients:

Mechanical Engineering | Structural Engineering

Mechanical Drafting | Structural Drafting

3D CAD Modelling | 3D Scanning

Chute Design

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Mechanical engineering services
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Mechanical Engineering | Structural Engineering