3D Scanning Engineering in Port Hedland

3D Scanning Engineering in Port Hedland

Delivering Accuracy, Reliability & Engineering Confidence Across the Pilbaraโ€™s Busiest Industrial Port

Port Hedland is one of the most significant industrial locations in Australia โ€” and the world. As the largest bulk export port on Earth, the backbone of Australiaโ€™s iron ore industry, and a critical logistics hub for mining, freight and global trade, Port Hedland demands engineering solutions that are precise, fast, and robust enough for heavy-industry environments.

Hamilton By Design supports Port Hedlandโ€™s complex industrial landscape with 3D LiDAR laser scanning, mechanical engineering, structural design, detailed 3D CAD modelling, and fabrication-ready drafting. Our engineer-led scanning and modelling workflow reduces project risk, eliminates guesswork, and streamlines shutdowns, upgrades, and brownfield modifications.

If your work touches ore-handling facilities, conveyors, stackers, reclaimers, shiploaders, processing plants, workshops or civil expansions โ€” accurate digital data is the fastest path to safe, predictable, compliant project delivery.


Why Port Hedland Is a Unique Engineering Environment

Port Hedland presents challenges that few industrial regions face simultaneously:

1. World-leading iron ore throughput

The port operates near constant capacity, meaning engineering work often occurs during tight shutdown windows requiring fast, accurate site capture.

2. Harsh Pilbara environmental conditions

Intense heat, dust, corrosion, and extreme UV accelerate degradation. Engineering decisions require accurate measurements, alignment data, and structural understanding.

3. Large-scale machines & complex material-handling systems

Shiploaders, conveyors, stackers, reclaimers, screening plants and transfer stations demand engineering precision measured in millimetres โ€” not estimates.

4. Brownfield complexity

Historic modifications, undocumented tie-ins, and difficult-access areas create high risk for clashes and fabrication errors without proper scanning.

5. High safety & compliance expectations

Industrial projects must meet strict shutdown, access, maintenance, and integrity standards that require reliable digital documentation.

This environment is exactly where Hamilton By Design excels โ€” combining engineering knowledge with high-accuracy scanning technology to produce reliable, build-ready deliverables.


3D Laser Scanning โ€” The Foundation of Precision in Port Hedland

Our high-accuracy 3D LiDAR scanning captures complete as-built conditions with millimetre-level precision across:

  • ore-handling facilities
  • structural steelwork
  • machinery, chutes, conveyors and transfer stations
  • plant rooms, workshops, platforms and access systems
  • bauxite, lithium or iron ore processing modules
  • roads, civil works and site layouts

This eliminates manual measuring errors and reduces shutdown time dramatically.

Learn more about our scanning capabilities:
3D Laser Scanning

Our scans enable accurate design, safe fit-ups, and confident planning for upgrades, retrofits and new installations across the port.


3D CAD Modelling โ€” Turning Point Clouds Into Engineering Intelligence

Once scanned, Hamilton By Design builds accurate digital models of your equipment, structures, and environments.

Explore our modelling services:
3D CAD Modelling

We provide:

  • mechanical assemblies and structural models
  • general arrangements (GA)
  • isometrics and BOMs
  • clash detection & interface checks
  • visualisation for design reviews
  • fabrication-ready models for vendor packages

This is crucial for large-scale machinery alignment, conveyor modifications, wear-component replacement, new chutes, or structural upgrades in brownfield conditions.


Engineering & FEA Capabilities for Port Hedland

Port Hedlandโ€™s heavy material-handling systems and structural assets often require engineering verification, detailed analysis, and load-case simulation.

View our analysis capabilities:
FEA Capabilities

We support:

  • structural integrity checks
  • fatigue assessment
  • wear-zone redesigns
  • pressure & load analysis
  • conveyor frame & support evaluations
  • buckling, modal and thermal analysis
  • optimisation for new designs or retrofits

This ensures that equipment is safe, compliant, and fit for ongoing high-load operation.


Drafting Services for Construction, Fabrication & Site Delivery

From shutdown-ready drawing packs to full fabrication documentation, our drafting ensures clarity, accuracy and compliance.

See our drafting services:
Drafting

We prepare:

  • workshop drawings
  • fabrication details
  • site installation packages
  • revision packages for brownfield updates
  • isometric drawings for piping or chute systems
  • digital QA documentation

Everything is designed to reduce fabrication errors, site delays and rework.


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Why Hamilton By Design Is the Perfect Fit for Port Hedland

  • Engineer-led LiDAR scanning for accuracy and reliability
  • Single-source accountability from scan โ†’ model โ†’ engineering โ†’ drafting
  • Experience with mining, bulk handling, structural integrity & shutdown-driven upgrades
  • Fabrication-ready deliverables designed to reduce on-site risk
  • Faster turnaround to support tight shutdown schedules
  • Innovative digital engineering workflow proven across heavy-industry clients

For major Pilbara operations, Port Hedland fabricators, logistics hubs, and maintenance contractors โ€” we provide the data and engineering you need to build and upgrade with confidence.

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Rockhampton a Unique Environment for Engineering

Why Rockhampton Is a Unique Environment for Engineering & Digital Technology

Rockhampton stands out for several reasons that directly influence how engineering and design work is executed in the region.

1. A City at the Centre of Agriculture, Mining and Defence

Few regional cities in Australia support as many sectors simultaneously:

  • cattle production & feedlots
  • abattoirs and food-processing plants
  • mining workflow (Bowen Basin)
  • fabrication and workshop environments
  • major road & rail logistics
  • defence operations at Shoalwater Bay

This diversity creates an environment where brownfield projects, plant upgrades and operational changes are constant โ€” and where accurate digital engineering is invaluable.

2. A Heritage-Rich Built Environment

Rockhamptonโ€™s colonial architecture and historic precincts add engineering complexity, especially for:

  • renovation and extension planning
  • capturing building geometry
  • ensuring compliance during upgrades
  • modelling concealed or irregular structures

Accurate scanning and modelling reduce the risks associated with modifying older buildings.

3. A Rapidly Growing Industrial Corridor

With expansions across Gracemere, Parkhurst and the Port Alma supply chain, Rockhampton is strengthening its role as a:

  • fabrication hub
  • transport distribution centre
  • industrial service precinct

Digital engineering ensures these facilities deliver maximum efficiency with minimal downtime.


3D LiDAR Laser Scanning: Rockhamptonโ€™s Path to More Accurate, Data-Driven Projects

One of the biggest challenges in Central Queensland is managing complexity in brownfield industrial environments: tight tie-in points, undocumented modifications, legacy equipment, unknown clearances and misaligned plant sections.

This is exactly where 3D LiDAR scanning becomes a game-changing tool.

Hamilton By Design uses engineering-grade scanning to produce:

  • complete as-built environments
  • millimetre-accurate spatial data
  • structural geometry and deflection insights
  • clash detection for new installations
  • alignment checks for equipment
  • precise digital documentation for tendering and fabrication

Learn more about our scanning process here:
3D Laser Scanning โ€“ https://www.hamiltonbydesign.com.au/home/3d-lidar-scanning-digital-quality-assurance/3d-laser-scanning/

For Rockhampton industries, the value is immediate:

  • reduced rework and fewer shutdown overruns
  • accurate fit-up when fabricators install new components
  • better engineering decisions based on real data
  • faster turnaround for designs and feasibility planning

From abattoirs to feed mills, mining workshops to energy infrastructure, LiDAR scanning ensures every project begins with precise, reliable site information.


3D Modelling & Drafting: Turning Reality Into Intelligent Engineering Models

Once the point cloud is captured, Hamilton By Design transforms the data into:

  • SolidWorks parts and assemblies
  • mechanical models for plant upgrades
  • fabrication-ready drawings (GA, detail, isometric & BOMs)
  • structural models for platforms, supports, conveyors and frames
  • mechanical layout concepts and optimisation studies

For Rockhampton businesses, this is particularly valuable because:

  • fabrication teams rely on correct geometry
  • shutdown windows are small
  • misaligned or undocumented equipment is common
  • design changes often must occur quickly

With 3D modelling, plant owners, contractors and fabricators can visualise the project before steel is cut โ€” dramatically improving accuracy and reducing cost.


Mechanical Engineering for Rockhamptonโ€™s Industrial & Agricultural Sectors

Rockhamptonโ€™s diverse economy means the region is constantly upgrading:

  • processing plants
  • abattoirs
  • feed mills
  • grain-handling systems
  • water-treatment infrastructure
  • conveyor systems
  • workshops and industrial machinery

Hamilton By Design provides engineering support such as:

  • mechanical design for new or upgraded equipment
  • structural assessments on frames, platforms, chutes and conveyors
  • vibration, deflection and alignment analysis
  • flow optimisation for materials-handling systems
  • FEA (Finite Element Analysis) for components and assemblies
  • lifting, access and maintenance design

Our engineer-led workflow ensures that every design is based on reality โ€” captured by LiDAR and validated through modelling and analysis.


How Digital Engineering Helps Rockhamptonโ€™s Key Industries

1. Beef Processing & Agri-Food Operations

Rockhamptonโ€™s processing facilities are often complex, space-constrained and continuously operating.

Scanning assists with:

  • plant upgrades
  • layout efficiency studies
  • tie-in accuracy for new conveyors or equipment
  • compliance documentation

2. Bowen Basin Mining Support

Rockhampton is a major hub for:

  • mining contractors
  • fabrication workshops
  • equipment repair
  • maintenance logistics

LiDAR scanning and engineering reduce rework in fabricated components destined for:

  • Moranbah
  • Blackwater
  • Middlemount
  • Dysart and surrounding mines

3. Industrial Precincts & Port Supply Chains

Industrial estates across Parkhurst and Gracemere benefit from:

  • warehouse fit-outs
  • crane runway checks
  • processing-line layout design
  • mechanical and structural upgrades

4. Heritage & Architectural Redevelopment

Scanning enables:

  • accurate modelling of old buildings
  • conflict detection for new internal services
  • faรงade preservation planning

No risk of relying on inaccurate tape-measure surveys.


A Fully Integrated Workflow: Scan โ†’ Model โ†’ Engineer โ†’ Deliver

One of the biggest advantages Hamilton By Design provides to Rockhampton businesses is single-source accountability.

Our streamlined process includes:

  1. 3D LiDAR scanning of the site
  2. Processing & registering point-cloud data
  3. SolidWorks modelling of the environment
  4. Engineering assessments & calculations
  5. Fabrication-ready drawings
  6. Digital QA for installation

Thereโ€™s no handover between scanning companies, designers and engineers โ€” everything is delivered by one team, reducing miscommunication and improving project outcomes.


Rockhamptonโ€™s Future Is Digital โ€” And Weโ€™re Ready to Support It

Rockhampton is experiencing a period of sustained growth driven by agriculture, mining, defence and industrial expansion. As facilities upgrade and capacity increases, accurate engineering data, digital design tools and advanced scanning technology will be central to delivering smarter, safer and more efficient projects.

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Hamilton By Design is proud to support Central Queensland with:

  • 3D LiDAR laser scanning
  • Mechanical engineering consulting
  • 3D modelling and drafting
  • Digital documentation and quality assurance

Whether youโ€™re planning an upgrade to a processing plant, modernising a workshop, designing a conveyor system or documenting an entire facility, our engineering-led team provides the precision and reliability your project needs.

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Product Enviro Impact Studies

Product โ€” Environmental Impact & Material Studies

Engineering insight for sustainable, low-impact mechanical design

At Hamilton By Design, we help clients make informed, measurable decisions about the environmental impact of their products and engineered components. Using SolidWorks Sustainability tools, lifecycle data and practical engineering analysis, we provide consulting studies that reduce material usage, lower embodied carbon, and improve the long-term footprint of mechanical designs.

Whether you’re developing a new product, upgrading a mechanical system, or aligning with ESG requirements, we offer clear, engineering-led sustainability assessments that turn environmental goals into real design decisions.


Why Environmental Impact & Material Studies Matter

Sustainability is no longer optional โ€” clients, fabricators, operators and regulators increasingly expect engineering solutions to be:

  • Material-efficient
  • Energy-efficient
  • Low carbon
  • Durable and maintainable
  • Optimised for the product lifecycle

Traditional mechanical design focuses on strength, manufacturability and cost.
Our sustainability studies add a fourth dimension:

How does this design affect the environment across its entire lifecycle?

By integrating sustainability early, you reduce waste, improve product performance, and demonstrate responsible engineering โ€” without compromising reliability.


What We Analyse

Using SolidWorks Sustainability and lifecycle datasets, we assess four key environmental indicators:

1. Carbon Footprint (COโ‚‚-e)

The greenhouse gas emissions generated from raw material extraction through manufacturing, transport and end-of-life.

2. Energy Consumption

Total energy required to produce and process materials and manufacture the component.

3. Water Consumption

Water usage attributed to material production and lifecycle transformation.

4. Air & Water Pollution Impacts

Environmental impacts associated with material processing and waste streams.

These metrics can be compared across multiple design options, materials or fabrication methods.


Our Consulting Approach

Our work goes beyond software output โ€” we interpret results as engineers and provide actionable guidance.

1. Define the Product, Materials & Duty

We begin by understanding the productโ€™s:

  • Function
  • Load case and duty cycle
  • Required design life
  • Operational environment
  • Manufacturing methods

This ensures recommendations never compromise performance.

2. Benchmark the Current Design

We run a baseline sustainability assessment using:

  • Current material
  • Current thickness or geometry
  • Current manufacturing processes

This gives a measurable starting point.

3. Explore Material Alternatives

We compare:

  • Steel grades
  • Stainless types
  • Aluminium alloys
  • Composites and engineered materials

Each option is evaluated on both environmental impact and mechanical suitability.

4. Structural & Weight Optimisation

Where possible, we explore options such as:

  • Thickness reduction
  • Stiffening strategies
  • Alternative load paths
  • Topology optimisation
  • Reduced weld lengths or simplified fabrication

These refinements can significantly reduce material usage.

5. Lifecycle & End-of-Life Considerations

We review recyclability, expected maintenance intervals, and the long-term sustainability profile of the design.

6. Provide Evidence-Based, Buildable Recommendations

Our final studies deliver clear, practical direction โ€” not just graphs:

  • Which materials are most sustainable and still fit for purpose
  • What geometric changes reduce impact without adding fabrication complexity
  • How much carbon reduction is achievable using simple redesign decisions
  • Opportunities for long-term lifecycle improvement

Typical Deliverables

Depending on the project scope, we provide:

  • Sustainability Report (PDF) summarising:
    • Carbon footprint
    • Energy use
    • Water consumption
    • Environmental impact indices
  • Comparative study of design options and materials
  • Bill of Materials analysis showing material contribution to total impact
  • Optimisation recommendations with quantified benefits
  • CAD model updates incorporating approved design improvements
  • Lifecycle assessment notes for ESG documentation or tender submissions

Reports are formatted for presentation to management, regulators or client stakeholders.


Where This Service Adds the Most Value

Environmental impact & material studies are ideal for:

  • New product development
    • Embedding sustainability requirements from day one
  • Mining and industrial equipment upgrades
    • Reducing steel usage, weight, and fabrication footprint
  • Tender or compliance requirements
    • Demonstrating environmental responsibility with data-backed evidence
  • Corporate ESG objectives
    • Supporting sustainability reporting and engineering governance
  • Cost-saving engineering
    • Material optimisation often lowers fabrication cost as well as environmental impact

Why Work With Hamilton By Design?

  • Engineer-led sustainability analysis โ€” combining mechanical design expertise with lifecycle data
  • SolidWorks Sustainability integrated directly into our CAD workflow
  • Practical, buildable recommendations, not theoretical optimisation
  • Strong mechanical engineering roots โ€” ensuring sustainability never compromises safety or performance
  • Experience across mining, industrial and manufacturing sectors
  • Clear communication and documentation tailored for both technical and non-technical stakeholders

Sustainability is not just a checkbox โ€” itโ€™s a smarter way to engineer.


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Letโ€™s Improve the Environmental Impact of Your Product

If you want to reduce material use, demonstrate environmental responsibility, or simply design smarter, Hamilton By Design can help you make informed decisions backed by real engineering analysis.

Contact us to discuss your Product โ€” Environmental Impact & Material Study, or integrate this service with:

  • Mechanical Design & Custom Equipment Layouts
  • 3D CAD Modelling & Mechanical Drafting
  • Industrial Machinery & Plant Systems Design
  • FEA & Mechanical/Structural Assessment

Weโ€™re ready to help you build products that perform โ€” and tread lighter on the environment.

Email โ€“ [email protected]

Phone โ€“ (+61) 0477 002 249

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Industrial Machinery Systems Design

Industrial Machinery & Plant Systems Design

Consulting-led mechanical engineering for mining, processing and manufacturing operations


Practical, engineered solutions for brownfield and greenfield industrial facilities

Hamilton By Design provides consulting-led mechanical engineering for complex industrial systems across mining, mineral processing, manufacturing and heavy industry.

We specialise in designing, upgrading and optimising machinery and plant systems that must perform reliably under real operating conditions โ€” high loads, abrasive materials, continuous duty cycles, demanding shutdown windows and strict compliance requirements.

Whether you’re introducing new equipment, modifying existing systems or expanding production capacity, we help you move from concept to construction with clarity, accuracy and confidence.


How We Support Your Plant & Machinery Projects

Our consulting team works from the problem outward โ€” understanding your operational objectives, constraints and shutdown timelines before we begin design.

We help clients:

  • Upgrade brownfield equipment while minimising downtime and rework
  • Design new machinery and plant systems aligned to production targets
  • Resolve recurring performance, wear, or reliability issues through redesign
  • Integrate OEM equipment into complex existing facilities
  • Coordinate mechanical, structural and access requirements in one model
  • Prepare fabrication-ready documentation that installers and workshops can rely on

Our engineering process combines real site experience, 3D CAD modelling, FEA where needed, and โ€” for brownfield work โ€” engineer-led 3D LiDAR scanning to ensure accuracy.


What We Design

Hamilton By Design delivers mechanical systems and plant layouts across a wide range of industrial applications:

Bulk Materials Handling Systems

  • Conveyors (fixed, shiftable, overland, tripper gantries)
  • Transfer towers and conveyor galleries
  • Chutes, hoppers, bins and wear lining systems
  • Feeders, vibratory equipment and discharge systems

Processing & Production Equipment

  • Screens, crushers, mills and separation equipment interfaces
  • Pumping systems, pipework, manifolds and slurry line transitions
  • Tanks, vessels, agitators and mechanical supports
  • Mechanical upgrades to maximise throughput or reliability

Plant Layouts & System Integration

  • Space-constrained brownfield layouts
  • New plant expansions and tie-ins
  • Mechanicalโ€“structural interface design
  • Access, maintenance and safety systems

Support Systems & Ancillary Equipment

  • Platforms, walkways, stairs and guarding
  • Maintenance stands, frames, skids and lifting/handling devices
  • Mobile and fixed equipment support structures

If it moves material, processes ore, mounts equipment or supports production, we can help design it.


Our Design Approach

Industrial plant design is never one-size-fits-all. Every project has operational realities, shutdown limits and site constraints. Our approach reflects that:

1. Understand the Operating Environment

We begin by understanding:

  • Production goals
  • Wear mechanisms
  • Availability targets
  • Maintenance constraints
  • Compliance and site standards

This ensures the design is grounded in how the plant is actually used โ€” not how it looks on paper.

2. Capture Accurate Existing Conditions

For brownfield sites, we integrate 3D LiDAR scanning to ensure all tie-ins, clearances and interfaces match reality.
This significantly reduces rework, clashes and on-site modification.

3. Develop Practical Mechanical Concepts

We generate design options that consider:

  • Material flow
  • Access and maintenance
  • Installation sequence
  • Transport and modularisation
  • Cost, complexity and risk

Options are presented with pros and cons so you can decide the best path forward.

4. Engineer the Details

Using SolidWorks and analysis tools, we refine:

  • Load paths and structural capacity
  • Wear management and replaceability
  • Supports, fixings and serviceability
  • Safety, guarding, access and compliance
  • Liner systems and flow optimisation

5. Verify Performance & Reliability

Where appropriate, we perform:

  • FEA for stress, fatigue and buckling
  • Check calculations for structural and mechanical compliance
  • Flow and material behaviour assessments
  • Vibration or modal checks for dynamic equipment

6. Produce Fabrication & Installation Documentation

We deliver:

  • 3D models
  • GA drawings
  • Fabrication details
  • BOMs and cutting lists
  • Installation notes
  • Tie-in and interface details

All documentation is prepared with fabricators, installers and shutdown teams in mind.


Where This Service Adds the Most Value

Hamilton By Designโ€™s industrial machinery and plant system design services are ideal for:

  • Shutdown-driven upgrades where every hour matters
  • Debottlenecking and throughput improvements
  • Wear and reliability redesigns of problem areas
  • Capacity expansions requiring new equipment or system reconfiguration
  • Brownfield integration of OEM machines into existing plants
  • New plant development where early layout and mechanical decisions set project success

Why Work With Hamilton By Design?

  • Engineer-led design process โ€” not drafting-first
  • Strong brownfield capability using 3D LiDAR for accuracy
  • Deep experience in mining and processing plants across Australia
  • Fabrication-ready deliverables developed with real workshops in mind
  • Clear, actionable advice grounded in practical engineering
  • Single-source accountability from site capture to drawings

We bridge the gap between concept and install โ€” reducing risk, improving reliability and ensuring your plant systems actually work in the real world.


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Letโ€™s Talk About Your Next Plant or Machinery Project

Whether youโ€™re planning a major upgrade, resolving a long-standing performance issue, or designing a new facility, our team can support you with clear, practical and engineering-driven solutions.

Contact Hamilton By Design to discuss your upcoming project, or explore our related services:

  • Mechanical Design & Custom Equipment Layouts
  • 3D CAD Modelling & Mechanical Drafting
  • 3D LiDAR Scanning for As-Built & Brownfield Engineering
  • FEA & Mechanical/Structural Assessment
  • SolidWorks Sustainability Tools & Material Optimisation

Weโ€™re ready to help you design industrial systems that perform โ€” safely, reliably and efficiently.

Our Clients

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3D CAD Modelling & Mechanical Drafting

3D CAD Modelling & Mechanical Drafting


Engineer-led digital models and drawings that go all the way to fabrication and site


At Hamilton By Design, our 3D CAD modelling and mechanical drafting services are built for real-world engineering โ€” not just pretty pictures.

Blue mechanical engineering icon with gear and wrench

We combine site experience, SolidWorks-based modelling and practical fabrication knowledge to produce models and drawings that installers, fabricators and maintainers can actually trust. Whether youโ€™re upgrading a brownfield plant, designing new equipment or tidying up legacy documentation, we act as your outsourced mechanical design office, providing precise, buildable digital deliverables.


What we do as your 3D CAD & drafting consultants

We donโ€™t just โ€œdraw what you tell usโ€. We work as engineering consultants across the full lifecycle of a mechanical scope:

  • Concept to detailed 3D models
    • Parametric 3D models of mechanical equipment, plant layouts and support structures
    • Options and โ€œwhat-ifโ€ geometry to explore different design directions
    • Early checks for fit-up, access and maintenance
  • Fabrication-ready mechanical drafting
    • GA drawings, detail drawings and shop drawings for steelwork, chutes, hoppers, conveyors, guards and platework
    • Clear dimensioning, weld symbols, notes and call-outs suitable for workshop use
    • DXFs / step-files for plate nesting, profiling and CNC workflows
  • Brownfield & retrofit modelling
    • 3D models built around existing plant geometry (often from 3D LiDAR scans)
    • Retrofit equipment and modifications that are tailored to your real as-built conditions
    • Clash checks and construction sequencing in tight, congested plants
  • BOMs and manufacturing data
    • Structured Bills of Materials aligned to your procurement and ERP processes
    • Cut lists, plate developments and standard part libraries
    • Export to neutral formats for fabricators and OEM partners
  • Drawing updates & documentation clean-up
    • Redrawing old 2D sketches and mark-ups into structured 3D models + 2D drawings
    • Updating drawings to reflect plant modifications and shutdown works
    • Creating as-built drawing sets suitable for asset registers and compliance records

How our 3D CAD process supports better mechanical outcomes

Because our modelling is led by practising mechanical engineers, every step is geared toward engineering performance, safety and constructability.

  1. Understand the scope and constraints
    We begin by clarifying duty, environment, design life, shutdown windows, lifting/install requirements and any relevant standards. This ensures the model reflects how the asset will actually be used, not just how it looks on screen.
  2. Capture or reference the real geometry
    For brownfield work, we typically integrate our 3D LiDAR scanning into the CAD workflow, so new designs are wrapped around accurate as-built geometry. For greenfield scopes, we work from P&IDs, layout drawings and vendor data.
  3. Develop parametric 3D models
    We build intelligent, parametric models in SolidWorks so changes are fast and controlled. This allows us to adjust clearances, plate thicknesses, bolt patterns and support arrangements without starting from scratch.
  4. Review with your team early
    We use 3D views, marked-up PDFs and, where useful, e-drawing viewers so your operations, maintenance and safety teams can comment before drawings are frozen. Thatโ€™s where you pick up the โ€œpracticalโ€ issues โ€” access, guarding, hoses, walkways, lifting and isolation points.
  5. Produce fabrication and installation drawings
    Once the 3D model is agreed, we generate structured 2D drawings with the right level of detail for workshop, site and client records. We can align drawing standards to your existing title blocks, revision systems and naming conventions.
  6. Support during fabrication and construction
    We remain involved as engineering consultants โ€” answering queries from fabricators, updating drawings for site changes and supporting any design tweaks uncovered during installation or commissioning.

Where our 3D CAD & drafting services are typically used

Hamilton By Designโ€™s 3D modelling and drafting work is focused on heavy industry, mining and manufacturing, including:

  • Coal handling and preparation plants (CHPPs)
  • Hard-rock and minerals processing plants
  • Conveyors, transfer stations and material handling systems
  • Chutes, hoppers, bins and wear-liner layouts
  • Pumping skids, pipework, manifolds and mechanical supports
  • Access platforms, walkways, handrails and maintenance structures
  • OEM upgrades, retrofit packages and plant debottlenecking projects

We understand the realities of shutdowns, live-plant work and remote operations. Our models and drawings are built with those constraints in mind.


Why engage Hamilton By Design as your CAD & drafting partner?

Engineer-led, not just drafting-led
All work is overseen by experienced mechanical engineers with site backgrounds, so the models and drawings naturally reflect real-world loads, clearances and maintenance needs.

Tightly integrated with 3D LiDAR scanning
For brownfield sites, we can bring in high-accuracy point clouds to minimise rework and fit-up issues. That means less cutting and welding on site, and more โ€œfirst-time fitโ€ during shutdowns.

Optimised for fabrication and installation
We think about how plates will be cut, how assemblies will be transported and lifted, and how installers will actually put things together. That mindset reduces RFIs, delays and costly rework.

Flexible engagement โ€” from one-off drawings to full plant packages
We can help with anything from a small set of detail drawings through to complete plant layouts, equipment packages and drawing-office support across multiple projects.


Typical deliverables

When you engage Hamilton By Design for 3D CAD modelling and mechanical drafting, you can expect:

  • Native SolidWorks models (and other formats on request)
  • 2D fabrication and GA drawings in PDF and DWG/DXF
  • Structured BOMs and part lists
  • Optional point-cloud and model alignment reports (for scanned sites)
  • Marked-up general arrangement views for use in risk assessments, HAZOPs and maintenance planning

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Mechanical engineering services

Letโ€™s talk about your next mechanical scope

Whether you need a single retrofit component, a new chute and transfer station, or a complete update of old mechanical drawings, Hamilton By Design can act as your external mechanical design office.

Weโ€™ll help you move from rough ideas, hand sketches and legacy drawings to accurate 3D models and fabrication-ready documentation โ€” with engineering support built in.

Ready to discuss a project?
Get in touch to talk through your next mechanical scope, or connect this service with our related offerings in:

  • Mechanical Design & Custom Equipment Layouts
  • 3D LiDAR Scanning for As-Built & Brownfield Engineering
  • Finite Element Analysis (FEA) & Mechanical/Structural Assessment

Weโ€™re here to help you turn complex mechanical problems into buildable, reliable solutions.

Our Clients

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Mechanical Engineering | Structural Engineering


Mechanical Design

Mechanical engineer reviewing a conveyor chute design beside a 3D scan of the existing plant, concept models and fabrication drawings.

Mechanical Design & Custom Equipment Layouts

Consulting-led mechanical engineering for real-world plants and equipment

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At Hamilton By Design, we help owners, operators and project teams turn practical ideas into safe, buildable and reliable mechanical solutions.

Whether youโ€™re upgrading a brownfield plant, resolving a persistent reliability issue or planning a new process line, we provide consulting-led mechanical design and custom equipment layouts that are grounded in real site conditions and fabrication reality.


How we help

We work as an extension of your project or maintenance team to:

  • Define the problem clearly โ€“ capacity, reliability, safety, access, compliance or all of the above
  • Capture the real geometry โ€“ using drawings, site measurements and (where required) 3D LiDAR scanning
  • Develop mechanical concepts โ€“ multiple options, with pros/cons and constructability in mind
  • Engineer the details โ€“ materials, load paths, supports, fixings, wear protection, sealing and maintainability
  • Produce fabrication-ready information โ€“ so your fabricator and installers know exactly what to build and how it fits

We stay involved from concept through to installation support, so thereโ€™s one accountable engineering contact from start to finish.


What we design

Our team can assist with both discrete equipment and integrated plant layouts, including:

  • Chutes, hoppers & bins โ€“ new designs, flow improvements, wear-liner upgrades, debottlenecking
  • Conveyors & transfer stations โ€“ stringer and gantry layouts, transfer interfaces, guarding and access
  • Pump, pipework & slurry systems โ€“ skids, manifolds, spool arrangements, supports and maintenance access
  • Tanks, vessels & sumps โ€“ mechanical layout, nozzles, platforms, wear and corrosion allowances
  • Screens, crushers & feeders interfaces โ€“ infeed/outfeed modifications, support framing and maintenance envelopes
  • Maintenance access & safety systems โ€“ platforms, ladders, stairs, handrails, lifting points and handling solutions
  • General plant layouts โ€“ equipment positioning, clearances, access routes and tie-ins to existing plant

If it bolts down, rotates, carries load or moves material, we can help engineer it.


Our design approach

We treat every engagement as a consulting assignment, not just a drafting task. A typical workflow:

  1. Clarify objectives & constraints
    • Performance and throughput targets
    • Site standards, client specifications and applicable Australian Standards
    • Shutdown windows, installation constraints and budget
  2. Capture the existing situation
    • Review existing drawings and vendor data
    • Undertake site inspections
    • Apply 3D LiDAR scanning where high accuracy or complex interfaces are critical
  3. Concept development
    • Generate alternative concepts with different risk, cost and complexity profiles
    • Workshop options with your team to incorporate operator and maintainer input
    • Shortlist a preferred concept for detailed design
  4. Mechanical design & detailing
    • 3D modelling of equipment and layouts in SolidWorks
    • Connection details, wear areas, load paths and serviceability resolved
    • Integration with structures, civils and adjacent plant
  5. Verification & review
    • Hand calculations and/or FEA where appropriate for critical components
    • Formal design reviews with stakeholders and fabricators
    • Buildability, transport and lifting checks
  6. Documentation for fabrication & installation
    • Fabrication drawings, BOMs and cutting lists
    • GA drawings and layout plans
    • Installation notes and mark-ups for site teams

Typical deliverables

When you engage Hamilton By Design for mechanical design and custom equipment layouts, you can expect:

  • 3D models of equipment and plant layouts
  • Fabrication drawings and detail drawings suitable for workshop use
  • General arrangement drawings with clear dimensions and interfaces
  • Bill of materials and component lists
  • Marked-up layout plans and sections for installers and other disciplines
  • Supporting calculation packs and technical notes (where required)

Where this service adds value

Our mechanical design & layout services are particularly valuable for:

  • Brownfield upgrades & debottlenecking
    • Fitting new equipment into congested plants
    • Resolving recurring blockages, spillage or wear issues
  • Shutdown-driven projects
    • Designing with install sequences and crane/lifting limits in mind
    • Reducing surprises on the shutdown critical path
  • New process lines & plant extensions
    • Co-ordinating mechanical, structural and access requirements early
    • Avoiding late design clashes and rework
  • Safety & compliance improvements
    • Guarding, access and maintenance improvements
    • Bringing legacy equipment up to current standards

Why work with Hamilton By Design?

  • Engineer-led, not drafter-led โ€“ Your layouts are driven by mechanical engineers with hands-on plant experience.
  • Single-source accountability โ€“ From site capture to 3D model to fabrication drawings, you deal with one team.
  • Brownfield specialists โ€“ Comfortable working around existing constraints, legacy drawings and incomplete data.
  • Fabrication-friendly outputs โ€“ We understand workshops and installers; our drawings are prepared with them in mind.

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3D LiDAR scanning and 3D modelling service button โ€” laser scanner capturing a point cloud for engineering and CAD modelling
Mechanical engineering services

Ready to talk about your next mechanical design or layout change?

Whether you have an early idea, a recurring problem or a confirmed shutdown coming up, we can help you scope, design and document a solution that fits your site and your budget.

Get in touch with Hamilton By Design to discuss your mechanical design & custom equipment layout needs, or explore our other service pages for:

  • 3D CAD Modelling & Mechanical Drafting
  • 3D LiDAR Scanning for As-Built & Brownfield Engineering
  • Finite Element Analysis (FEA) & Mechanical/Structural Assessment
  • Industrial Machinery & Plant Systems Design
  • SolidWorks Sustainability Tools โ€” Environmental Impact & Material Optimisation

Weโ€™re here to help you move from concept to constructible, with confidence.


Our Clients

Name
Would you like us to arrange a phone consultation for you?
Address
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Mechanical engineering services