3D Scanning Engineering Simplified in Kalgoorlie–Boulder

Kalgoorlie–Boulder is unlike any other city in Australia. Built on one of the richest goldfields on Earth, it remains a powerhouse of heavy industry, large-scale mining, metallurgical processing, mechanical maintenance and fabrication. With vast open-cut mines, underground networks, processing plants, workshops, rail infrastructure and expanding industrial precincts, the region demands precision, resilience and engineering that can stand up to harsh environmental conditions.

Hamilton By Design supports these exact needs with 3D LiDAR laser scanning, advanced engineering services, accurate 3D CAD modelling, and fabrication-ready drafting. For brownfield upgrades, shutdown planning, structural assessment or new installations, we simplify engineering by delivering millimetre-accurate digital data and industry-grade design documentation.

Why Kalgoorlie–Boulder Is Unique for Engineering Projects

Kalgoorlie–Boulder is shaped by extreme conditions and complex industrial systems. Its uniqueness comes from:

1. One of the world’s largest open-cut mines

The Super Pit and surrounding operations involve large-scale mechanical systems, crushers, conveyors, structural platforms, heavy mobile equipment and intricate processing facilities. These environments change frequently as operations evolve, making as-built accuracy critical.

2. Harsh, abrasive and high-wear environments

Dust, vibration, heat and heavy loading accelerate wear on structural steel, machinery and plant systems. Engineering assessments and redesigns must factor in high fatigue cycles and abrasive service.

3. A dense concentration of fabrication & maintenance workshops

Kalgoorlie–Boulder supports workshops specialising in mill relining, crusher repairs, structural fabrication, heavy-haul equipment maintenance and mining components. These businesses rely on accurate geometry for reverse-engineering and fit-out of parts.

4. Constant brownfield upgrades

Processing plants, conveyors, crushers, pump stations and underground infrastructure undergo frequent modifications—making 3D scanning and digital twins essential for reducing shutdown time and project risk.

5. Remote-region reliability demands

Any mistake in fabrication or installation results in delays, lost production and major cost impacts. That’s why engineering certainty is paramount.

How Hamilton By Design Supports Kalgoorlie–Boulder Industries

We bring an engineer-led, accuracy-driven approach to projects across gold processing plants, mining workshops, underground facilities, industrial yards and remote infrastructure.

High-Accuracy 3D LiDAR Laser Scanning

Our first step is capturing your site or equipment with millimetre-level precision using 3D laser scanning. This allows your team to design, fabricate and install with full confidence. Laser scanning is perfect for crushers, platforms, conveyor systems, tanks, mechanical rooms, structural steel and plant upgrades.

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3D Laser Scanning

Benefits for Kalgoorlie–Boulder include:

Reduced downtime during shutdowns
No need for repeat site visits
Accurate tie-in points for brownfield modifications
Clear visibility of alignment issues, deflections and wear
Safe data capture in challenging environments

Intelligent 3D CAD Modelling for Mining & Industrial Assets

Once scanned, we convert the point cloud into accurate 3D CAD models suitable for engineering analysis, fabrication and layout planning.

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3D CAD Modelling

This enables:

Clash detection before fabrication
Reverse-engineering of components
Visualisation of complex plant areas
Better coordination between engineers, fabricators & installers

Perfect for rebuilds, relocations, shutdown works and equipment optimisation.

Engineering & FEA for Mining-Grade Demands

Kalgoorlie–Boulder’s high-load and high-fatigue environments require engineering that goes beyond standard design. Hamilton By Design provides mechanical and structural assessment, optimisation, and FEA-based verification.

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FEA Capabilities

Our analysis supports:

Structural steelwork validation
Chute, tank and vessel assessments
Conveyor and machinery load cases
Fatigue and vibration studies
Repair strategy development

This ensures your equipment remains safe, compliant and production-ready.

Fabrication-Ready Drafting for Workshops & Site Installations

From detailed drawings to GA layouts and isometrics, we deliver drafting packages suited for mining workshops, fabrication yards and onsite installation teams.

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Drafting Services

We provide: