Engineering Confidence in South Yarra, Melbourne

LiDAR scanning Melbourne

Melbourne has long been recognised as one of Australiaโ€™s most advanced engineering and manufacturing centres, and inner-city hubs such as South Yarra sit at the intersection of design, industry, infrastructure, and innovation. As projects become more complex and timelines more compressed, engineering teams are increasingly seeking partners who can reduce uncertainty, improve accuracy, and provide reliable technical insight from day one.

This is where Hamilton By Design delivers genuine value.

Hamilton By Design operates as an engineer-led consultancy focused on precision, constructability, and real-world outcomes. Rather than working from assumptions or incomplete information, the business is built around capturing existing conditions accurately and transforming that data into practical engineering deliverables that support confident decision-making.

Moving Beyond Assumptions in Modern Engineering

Many engineering challenges in metropolitan Melbourne are not greenfield projects. They involve existing buildings, operating facilities, constrained spaces, legacy assets, or staged upgrades that must integrate seamlessly with what is already in place. In these environments, relying on outdated drawings or manual measurements introduces risk โ€” misalignment, clashes, rework, and delays that can quickly erode budgets and schedules.

Hamilton By Design addresses this challenge by placing reality capture and engineering validation at the front end of projects. This ensures that every downstream decision is based on what truly exists on site, not what is assumed to exist.

For engineering teams working in and around South Yarra โ€” whether supporting manufacturing, infrastructure, plant upgrades, or specialist facilities โ€” this approach significantly reduces technical risk and increases confidence across all stakeholders.

LiDAR Scanning as a Foundation for Accuracy

A key capability that differentiates Hamilton By Design is its use of engineering-grade LiDAR scanning. Unlike traditional surveys that capture selective points, LiDAR scanning records millions of measurements across an entire environment, producing a high-resolution digital representation of buildings, plant, structures, and surrounding context.

This data becomes a reliable reference point for engineers, designers, fabricators, and project managers alike.

LiDAR scanning enables:

  • Accurate capture of complex geometries and tight spaces
  • Clear identification of spatial constraints and interfaces
  • Early detection of clashes and access issues
  • Reduced need for repeat site visits
  • Improved coordination between disciplines

By converting physical assets into precise digital data, Hamilton By Design helps teams eliminate ambiguity and work from a single source of truth.

From Scan Data to Engineering Outcomes

Importantly, Hamilton By Design does not operate as a scanning-only service. The real value lies in how scan data is interpreted, validated, and converted into engineering outputs that directly support delivery.

Scan information is used to develop structured models, layouts, and documentation that reflect real-world conditions. This supports engineering activities such as:

  • Mechanical and structural modifications
  • Plant upgrades and equipment integration
  • Space planning and layout optimisation
  • Fabrication and installation planning
  • Asset documentation and as-built records

Because the work is led by experienced engineers, the focus is always on what needs to be built, installed, or modified, not just on creating visually impressive models.

Supporting Engineering Teams and Decision-Makers

In a business and engineering environment like South Yarra โ€” where projects are often time-sensitive and commercially driven โ€” external engineering support must be reliable, efficient, and technically sound.

Hamilton By Design integrates smoothly with internal teams, consultants, and contractors, providing additional technical depth without adding unnecessary complexity. The consultancy model is deliberately structured to support decision-makers who need clarity, not noise.

This means:

  • Clear communication of constraints and risks
  • Practical recommendations grounded in real site data
  • Deliverables aligned with fabrication and construction needs
  • Engineering documentation that supports approval and execution

The result is fewer surprises downstream and a smoother path from concept through to implementation.

Engineering for Brownfield and Live Environments

One of the most challenging aspects of modern engineering is working within live or brownfield environments โ€” facilities that cannot simply shut down for measurement, redesign, or rework. In these settings, accuracy and planning are critical.

Hamilton By Designโ€™s LiDAR-driven workflows are particularly well suited to these conditions. Rapid data capture minimises disruption on site, while the detailed digital record allows engineering work to continue remotely with confidence.

This approach supports safer planning, better coordination, and reduced exposure to operational risk โ€” outcomes that are highly valued by engineering leaders and project managers alike.

A Practical, Engineer-Led Philosophy

At its core, Hamilton By Design operates on a simple but powerful principle: engineering should be grounded in reality. By combining high-accuracy site data with deep engineering experience, the consultancy helps organisations make informed decisions, avoid costly mistakes, and deliver projects that work the first time.

For organisations operating in South Yarra and the broader Melbourne region, this means access to an engineering partner who understands both the technical and commercial pressures of modern project delivery.

Engineering Certainty in a Complex World

As engineering projects continue to increase in complexity, the margin for error continues to shrink. Those who invest early in accurate data and sound engineering judgement gain a clear advantage โ€” fewer delays, lower risk, and better outcomes.

Hamilton By Design provides that advantage by bridging the gap between the physical site and the engineering office. Through precise LiDAR scanning, practical engineering insight, and a strong focus on constructability, the consultancy supports confident, efficient, and reliable project delivery across Melbourneโ€™s most demanding environments.

LiDAR scanning Melbourne

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Mechanical Engineering in Mooloolaba, QLD

Mooloolabaโ€™s mix of coastal infrastructure, marinas, tourism assets, and tight access sites creates a very specific engineering challenge: upgrades and repairs often need to happen fast, safely, and with minimal disruptionโ€”and the as-built information is rarely complete.

Hamilton By Design supports asset owners, builders, fabricators, and maintenance teams across Mooloolaba and the Sunshine Coast with mechanical engineering backed by reality capture. We combine engineering-grade LiDAR scanning, SolidWorks 3D CAD modelling, FEA verification, and fabrication-ready documentation so you can design, procure, fabricate and install with confidence.


Mechanical engineering services we provide in Mooloolaba

1) Scan-to-CAD and as-built verification

When drawings donโ€™t match reality, project risk goes up. We capture existing conditions and convert them into design-ready models and drawings.

  • Engineering-grade site capture and verification
  • As-built 3D models and GA drawings
  • Clash checks and retrofit planning
  • Dimensional confidence for procurement and installation

Related service: 3D Laser Scanning
https://www.hamiltonbydesign.com.au/home/3d-lidar-scanning-digital-quality-assurance/3d-laser-scanning/


2) 3D CAD modelling in SolidWorks

We develop fit-for-purpose mechanical designsโ€”especially where access is tight and integration with existing assets is critical.

  • Concept to detailed design in SolidWorks
  • Assemblies, layouts, interfaces, and installation constraints
  • BOM development and fabrication packages
  • Design for manufacture and assembly (DFMA)

Related service: 3D CAD Modelling
https://www.hamiltonbydesign.com.au/engineering-services/3d-cad-modelling-australia/


3) Fabrication-ready drawings and drafting

From scan to shop floorโ€”done right. We produce clear drawings that reduce RFIs and rework.

  • General arrangement (GA) drawings
  • Fabrication drawings, weld details, and cut lists
  • Spool drawings and installation drawings
  • Revision control and issue-for-fabrication packages

Drafting
https://www.hamiltonbydesign.com.au/engineering-services/services-drafting-lidar-scanning


Pipework Drafting
https://www.hamiltonbydesign.com.au/pipework-drafting/
Structural Drafting
https://www.hamiltonbydesign.com.au/structural-drafting/


4) FEA-backed engineering decisions

For upgrades, supports, equipment mounts, platforms, and bracketsโ€”verification matters, particularly in coastal environments where durability is key.

  • Structural checks for mechanical interfaces and supports
  • Load cases aligned to real operating conditions
  • Stiffness, deflection, and stress verification
  • Documentation to support approvals and decisions

FEA Capabilities
https://www.hamiltonbydesign.com.au/engineering-services/fea-capabilities/


5) Ground Penetrating Radar (GPR) coordination for hidden conditions

In coastal precincts like Mooloolaba, unknown subsurface conditions can derail projectsโ€”especially around slabs, footings, embedded services, and older assets.

Where required, we can coordinate GPR investigations via specialist partners to help identify:

  • Slab thickness and reinforcement zones
  • Footings, pile caps, and embedded beams
  • Buried services and constraints prior to drilling/coring
  • Voids or anomalies that may affect construction planning

We can then integrate verified information into your 3D model and drawing set to reduce risk before fabrication or installation.


Typical Mooloolaba applications

Hamilton By Design commonly supports:

  • Marina and waterfront maintenance upgrades (brackets, pipework, platforms, equipment mounts)
  • Hospitality and building services retrofits (tight access, staged works, live environments)
  • Pump skids, pipework modifications, and mechanical replacements
  • Brownfield integration where existing drawings are incomplete or unreliable
  • Fabrication packages for local workshops needing accurate site interfaces

Why Hamilton By Design

Engineer-led scanning + single-source accountability

Youโ€™re not dealing with a โ€œscan-onlyโ€ provider handing off a point cloud and walking away. We connect the dots from site capture โ†’ engineering model โ†’ verified design โ†’ fabrication drawings.

Built for brownfield and retrofit work

Our workflow is designed for messy reality: limited access, unknown interfaces, and legacy assets.

Faster decisions, less rework

Accurate geometry and fabrication-ready documentation reduces rework, shutdown time, and install clashes.


How our process works

  1. Define scope and constraints (access, shutdown windows, deliverables)
  2. Capture site reality (LiDAR scanning; photos; measurements as required)
  3. Build the design model (SolidWorks 3D CAD)
  4. Verify where required (FEA checks / fit-up checks / constructability review)
  5. Issue fabrication & install package (drawings, BOMs, revision control)

Servicing Mooloolaba and the Sunshine Coast

We support projects across Mooloolaba, Maroochydore, Alexandra Headland, Minyama, Buddina, Mountain Creek, Caloundra, and the wider Sunshine Coast region, as well as Australia-wide for specialised scanning and modelling work.


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Our clients

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Address
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3D Laser Scanning & Mechanical Engineering in Wyong, NSW

Hamilton By Design provides engineering-grade 3D LiDAR laser scanning, mechanical engineering, and fabrication-ready design services in Wyong and across the Central Coast of New South Wales.

Wyong sits at the intersection of regional industrial activity, infrastructure growth, and Sydneyโ€“Newcastle logistics, making accurate as-built data and efficient engineering delivery essential for plant upgrades, brownfield modifications, and asset lifecycle management. Hamilton By Design supports local industry by combining engineer-led site scanning with SolidWorks modelling, FEA verification, and constructible documentation.


Engineering-Led 3D Laser Scanning in Wyong

Unlike traditional survey-only scanning services, Hamilton By Design delivers engineer-led 3D laser scanning. This means the engineer responsible for the design is directly involved in how the site is captured, registered, and modelled.

Our FARO LiDAR scanning systems are used to capture:

  • Industrial facilities and plant rooms
  • Mechanical services and pipework
  • Structural steel and platforms
  • Brownfield and legacy assets
  • Confined and operational environments

The result is a design-ready point cloud, not just raw scan data โ€” reducing rework, site revisits, and RFIs.

Learn more about our scanning approach here:
3D Laser Scanning Services
https://www.hamiltonbydesign.com.au/home/3d-lidar-scanning-digital-quality-assurance/3d-laser-scanning/


3D LiDAR scanning services on the Central Coast providing engineering-grade laser scanning, point cloud capture, scan-to-CAD modelling and industrial reality capture for infrastructure and industrial projects.
Drafting services on the Central Coast providing engineering drawings, fabrication detailing, as-built documentation, reverse engineering and CAD drafting for industrial and infrastructure projects.
Mechanical engineering services on the Central Coast providing industrial design, plant inspections, pump calculations, reverse engineering and engineering support for manufacturing, infrastructure and heavy industry projects.

Scan-to-CAD & As-Built Modelling for Central Coast Projects

Hamilton By Design specialises in Scan-to-CAD workflows, converting Wyong site scans into accurate SolidWorks 3D models aligned to Australian engineering standards.

Our as-built models support:

  • Mechanical plant upgrades
  • Pipework replacement and rerouting
  • Structural modifications
  • Equipment installation planning
  • Digital QA and clash detection

By working directly from real-world geometry, clients can confidently proceed to fabrication and installation with reduced risk.

View our 3D CAD modelling capability:
3D CAD Modelling Australia
https://www.hamiltonbydesign.com.au/engineering-services/3d-cad-modelling-australia/


Mechanical Engineering for Brownfield & Industrial Assets

Wyong and the broader Central Coast region host a wide range of brownfield industrial assets, where incomplete drawings and undocumented modifications are common.

Hamilton By Design provides mechanical engineering services tailored to these environments, including:

  • Mechanical design and retrofit engineering
  • Load assessments and structural verification
  • Design reviews for constructability
  • Compliance with Australian Standards
  • Engineering sign-off for fabrication and installation

Our engineering-first approach ensures design intent, site conditions, and fabrication realities are aligned from the outset.


Finite Element Analysis (FEA) & Engineering Verification

Where required, Hamilton By Design integrates Finite Element Analysis (FEA) into Wyong projects to verify structural performance, fatigue risk, and load paths.

FEA is commonly used to support:

  • Modified steel structures
  • Platforms, walkways, and access systems
  • Equipment supports and frames
  • Brownfield load changes

Learn more about our FEA capability:
FEA Capabilities
https://www.hamiltonbydesign.com.au/engineering-services/fea-capabilities/


Fabrication-Ready Drawings & Digital QA

In a skills-constrained construction environment, fabrication errors are costly. Hamilton By Design delivers fabrication-ready drawings developed directly from scanned geometry and verified models.

Our drafting services include:

  • General arrangement drawings
  • Fabrication and assembly drawings
  • BOMs and part schedules
  • Digital QA against point-cloud data

View drafting and documentation services:
Drafting Services
https://www.hamiltonbydesign.com.au/engineering-services/services-drafting-lidar-scanning


Supporting Wyong Projects in a Skilled-Labour-Constrained Market

Across NSW, skilled engineering and construction resources are increasingly limited. Hamilton By Design helps Wyong-based clients do more with fewer people by reducing site time, design iterations, and rework.

Our integrated scan-to-engineering workflow:

  • Minimises site access requirements
  • Reduces reliance on undocumented drawings
  • Accelerates design-to-fabrication timelines
  • Supports EPCs, asset owners, and fabricators

Industries We Support in Wyong & the Central Coast

  • Industrial manufacturing
  • Utilities and infrastructure
  • Mining support services
  • Warehousing and logistics facilities
  • Power and energy assets
  • Local councils and public infrastructure

Local, NSW-Focused Engineering Support

Hamilton By Design works across Wyong, the Central Coast, Hunter Valley, Sydney, and regional NSW, providing responsive, engineer-led services suited to both shutdown work and live operational sites.

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Speak With an Engineer

If youโ€™re planning an upgrade, modification, or verification project in Wyong, speak directly with an engineer โ€” not a call centre.

Contact Hamilton By Design:
https://www.hamiltonbydesign.com.au/contact/

Our clients:


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Mechanical Engineering | Structural Engineering


3D Scan Engineer Pilbara

3D Scanning Engineering Simplified in Pilbara

The Pilbara is one of the most iconic industrial landscapes in the world โ€” a region defined by massive iron ore operations, rail networks, export ports, processing hubs, remote infrastructure, and some of the toughest working conditions in Australia. With extreme heat, red-dust environments, heavy-duty machinery and 24-hour production schedules, engineering in the Pilbara demands precision, reliability and speed.

Hamilton By Design supports Pilbara projects with an end-to-end workflow that integrates 3D LiDAR laser scanning, 3D CAD modelling, engineering assessments, FEA analysis, and fabrication-ready drafting โ€” all engineered to remove guesswork and simplify brownfield and greenfield upgrades in high-risk, high-value industrial environments.

Whether you work across Port Hedland, Karratha, Newman, Tom Price, Dampier, Paraburdoo, or remote mine-site operations, our engineering-led scanning workflow delivers the clarity you need to design, install and maintain plant assets with confidence.


Why the Pilbara Is Unique for Engineering Projects

The Pilbara stands apart from nearly every other region in the country. Its uniqueness comes from:

1. Mega-scale iron ore operations

With some of the worldโ€™s largest open-cut mines and export volumes, the Pilbaraโ€™s infrastructure is constantly expanding โ€” conveyors, stackers, reclaimers, crushers, screening plants, workshops, fuel systems, and ore-handling upgrades all require high-accuracy as-builts for planning and design.

2. Remote location and logistics constraints

Downtime is expensive and mobilisations are even more so. Every hour counts. Designs need to be right the first time โ€” which is where digital capture and modelling become essential.

3. Harsh environmental conditions

Extreme temperatures, abrasive dust, corrosion, wind loads and environmental regulations make compliance, materials selection, and structural design more complex.

4. Brownfield complexity

Most Pilbara sites have decades of modifications layered over the original design. This means undocumented interferences, alignment issues, legacy steelwork, variable foundations and inconsistent documentation that require precise digital capture.

5. High-risk, high-value assets

Bulk-handling machines, load-out systems, transfer towers, and ore-processing plant modules rely on millimetre-accurate measurement for safe and compliant upgrades.

These factors make 3D laser scanning + engineering modelling the most reliable way to plan and execute upgrades across Pilbara operations.


High-Accuracy 3D LiDAR Scanning for Mining & Processing

Hamilton By Design captures full site geometry using engineering-grade LiDAR scanners to deliver millimetre-accurate as-built data.

Our scanning is ideal for:

  • conveyors, transfer towers & trestles
  • stackers, reclaimers, crushers & screening plants
  • train load-out facilities
  • pipe racks, pump systems & mechanical services
  • structural platforms, handrails & walkways
  • workshop fit-outs and maintenance bays
  • port and marine bulk-handling infrastructure

Explore our service:
3D Laser Scanning

The resulting point cloud forms a digital twin of your facility โ€” enabling precise design checks, measuring, clash detection and upgrade planning without repeated site visits.


Turning Scans Into Engineering-Ready Models

Once captured, your point cloud is converted into clean, accurate 3D CAD models suitable for mechanical, structural and fabrication workflows.

Learn more:
3D CAD Modelling

Our models support:

  • brownfield plant upgrades
  • conveyor realignment or replacement
  • new steelwork tie-ins
  • equipment skid design & integration
  • pump, piping & mechanical layouts
  • layout optimisation & access compliance

This level of detail dramatically reduces installation risk and fabrication rework โ€” critical in remote regions like the Pilbara.


Engineering & FEA for Heavy Industry

The Pilbaraโ€™s large-scale machinery and structures require robust engineering verification. Hamilton By Design provides mechanical and structural assessments backed by advanced simulation.

View capabilities:
FEA Capabilities

Our engineering services include:

  • linear static stress checks
  • fatigue assessment
  • buckling & stability analysis
  • thermal, vibration and modal analysis
  • pressure vessel & structural load evaluation
  • mechanical failure diagnostics

From bucket-wheel components to crusher supports, conveyor gantries and mobile equipment frames โ€” we ensure your assets meet compliance and performance requirements.


Fabrication-Ready Drafting for Pilbara Projects

Clear drawings reduce installation errors, accelerate shutdown work, and streamline fabrication.

Explore drafting services:
Drafting

We deliver:

  • GA drawings
  • detailed fabrication drawings
  • weld maps & BOMs
  • workshop documentation
  • isometric piping & ducting drawings
  • tender & construction documentation

Our drafting aligns with your fabricatorโ€™s preferences, ensuring clean workflow from modelling to installation.


Why Pilbara Projects Choose Hamilton By Design

Hamilton By Design offers a fully integrated engineering workflow:

  1. 3D LiDAR Scan โ€“ capture the real-world geometry
  2. Point-Cloud Processing โ€“ aligned, registered and clean
  3. Engineering 3D Models โ€“ accurate and clash-checked
  4. Engineering Analysis โ€“ FEA, structural checks, mechanical assessment
  5. Fabrication Drafting โ€“ ready for workshop, procurement or installation
  6. Ongoing Support โ€“ modifications, design updates, QA records

This leads to:

  • fewer shutdown delays
  • reduced on-site measuring
  • safer brownfield engineering
  • faster design cycles
  • less fabrication error
  • significant cost savings on remote-site mobilisation

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Supporting Pilbara Iron Ore, Energy, Infrastructure & Export Projects

Hamilton By Design supports work across:

  • Rio Tinto, BHP, FMG & Roy Hill operations
  • processing plants & ore-handling facilities
  • rail infrastructure and load-out systems
  • marine and port bulk-handling terminals
  • camp facilities, utilities & remote plants
  • structural and mechanical maintenance upgrades

From Newman to Port Hedland, Dampier, Karratha, Christmas Creek, Tom Price and beyond โ€” our engineering-led scanning capability simplifies complex projects in one of Australiaโ€™s most demanding industrial environments.

Our clients

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3D CAD Modelling & Mechanical Drafting

3D CAD Modelling & Mechanical Drafting


Engineer-led digital models and drawings that go all the way to fabrication and site


At Hamilton By Design, our 3D CAD modelling and mechanical drafting services are built for real-world engineering โ€” not just pretty pictures.

Blue mechanical engineering icon with gear and wrench

We combine site experience, SolidWorks-based modelling and practical fabrication knowledge to produce models and drawings that installers, fabricators and maintainers can actually trust. Whether youโ€™re upgrading a brownfield plant, designing new equipment or tidying up legacy documentation, we act as your outsourced mechanical design office, providing precise, buildable digital deliverables.


What we do as your 3D CAD & drafting consultants

We donโ€™t just โ€œdraw what you tell usโ€. We work as engineering consultants across the full lifecycle of a mechanical scope:

  • Concept to detailed 3D models
    • Parametric 3D models of mechanical equipment, plant layouts and support structures
    • Options and โ€œwhat-ifโ€ geometry to explore different design directions
    • Early checks for fit-up, access and maintenance
  • Fabrication-ready mechanical drafting
    • GA drawings, detail drawings and shop drawings for steelwork, chutes, hoppers, conveyors, guards and platework
    • Clear dimensioning, weld symbols, notes and call-outs suitable for workshop use
    • DXFs / step-files for plate nesting, profiling and CNC workflows
  • Brownfield & retrofit modelling
    • 3D models built around existing plant geometry (often from 3D LiDAR scans)
    • Retrofit equipment and modifications that are tailored to your real as-built conditions
    • Clash checks and construction sequencing in tight, congested plants
  • BOMs and manufacturing data
    • Structured Bills of Materials aligned to your procurement and ERP processes
    • Cut lists, plate developments and standard part libraries
    • Export to neutral formats for fabricators and OEM partners
  • Drawing updates & documentation clean-up
    • Redrawing old 2D sketches and mark-ups into structured 3D models + 2D drawings
    • Updating drawings to reflect plant modifications and shutdown works
    • Creating as-built drawing sets suitable for asset registers and compliance records

How our 3D CAD process supports better mechanical outcomes

Because our modelling is led by practising mechanical engineers, every step is geared toward engineering performance, safety and constructability.

  1. Understand the scope and constraints
    We begin by clarifying duty, environment, design life, shutdown windows, lifting/install requirements and any relevant standards. This ensures the model reflects how the asset will actually be used, not just how it looks on screen.
  2. Capture or reference the real geometry
    For brownfield work, we typically integrate our 3D LiDAR scanning into the CAD workflow, so new designs are wrapped around accurate as-built geometry. For greenfield scopes, we work from P&IDs, layout drawings and vendor data.
  3. Develop parametric 3D models
    We build intelligent, parametric models in SolidWorks so changes are fast and controlled. This allows us to adjust clearances, plate thicknesses, bolt patterns and support arrangements without starting from scratch.
  4. Review with your team early
    We use 3D views, marked-up PDFs and, where useful, e-drawing viewers so your operations, maintenance and safety teams can comment before drawings are frozen. Thatโ€™s where you pick up the โ€œpracticalโ€ issues โ€” access, guarding, hoses, walkways, lifting and isolation points.
  5. Produce fabrication and installation drawings
    Once the 3D model is agreed, we generate structured 2D drawings with the right level of detail for workshop, site and client records. We can align drawing standards to your existing title blocks, revision systems and naming conventions.
  6. Support during fabrication and construction
    We remain involved as engineering consultants โ€” answering queries from fabricators, updating drawings for site changes and supporting any design tweaks uncovered during installation or commissioning.

Where our 3D CAD & drafting services are typically used

Hamilton By Designโ€™s 3D modelling and drafting work is focused on heavy industry, mining and manufacturing, including:

  • Coal handling and preparation plants (CHPPs)
  • Hard-rock and minerals processing plants
  • Conveyors, transfer stations and material handling systems
  • Chutes, hoppers, bins and wear-liner layouts
  • Pumping skids, pipework, manifolds and mechanical supports
  • Access platforms, walkways, handrails and maintenance structures
  • OEM upgrades, retrofit packages and plant debottlenecking projects

We understand the realities of shutdowns, live-plant work and remote operations. Our models and drawings are built with those constraints in mind.


Why engage Hamilton By Design as your CAD & drafting partner?

Engineer-led, not just drafting-led
All work is overseen by experienced mechanical engineers with site backgrounds, so the models and drawings naturally reflect real-world loads, clearances and maintenance needs.

Tightly integrated with 3D LiDAR scanning
For brownfield sites, we can bring in high-accuracy point clouds to minimise rework and fit-up issues. That means less cutting and welding on site, and more โ€œfirst-time fitโ€ during shutdowns.

Optimised for fabrication and installation
We think about how plates will be cut, how assemblies will be transported and lifted, and how installers will actually put things together. That mindset reduces RFIs, delays and costly rework.

Flexible engagement โ€” from one-off drawings to full plant packages
We can help with anything from a small set of detail drawings through to complete plant layouts, equipment packages and drawing-office support across multiple projects.


Typical deliverables

When you engage Hamilton By Design for 3D CAD modelling and mechanical drafting, you can expect:

  • Native SolidWorks models (and other formats on request)
  • 2D fabrication and GA drawings in PDF and DWG/DXF
  • Structured BOMs and part lists
  • Optional point-cloud and model alignment reports (for scanned sites)
  • Marked-up general arrangement views for use in risk assessments, HAZOPs and maintenance planning

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Letโ€™s talk about your next mechanical scope

Whether you need a single retrofit component, a new chute and transfer station, or a complete update of old mechanical drawings, Hamilton By Design can act as your external mechanical design office.

Weโ€™ll help you move from rough ideas, hand sketches and legacy drawings to accurate 3D models and fabrication-ready documentation โ€” with engineering support built in.

Ready to discuss a project?
Get in touch to talk through your next mechanical scope, or connect this service with our related offerings in:

  • Mechanical Design & Custom Equipment Layouts
  • 3D LiDAR Scanning for As-Built & Brownfield Engineering
  • Finite Element Analysis (FEA) & Mechanical/Structural Assessment

Weโ€™re here to help you turn complex mechanical problems into buildable, reliable solutions.

Our Clients

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https://www.hamiltonbydesign.com.au/mechanical-engineering
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Mechanical engineering services
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Mechanical Engineering | Structural Engineering


Mechanical Design

Mechanical Design & Custom Equipment Layouts

Consulting-led mechanical engineering for real-world plants and equipment

At Hamilton By Design, we help owners, operators and project teams turn practical ideas into safe, buildable and reliable mechanical solutions.

Whether youโ€™re upgrading a brownfield plant, resolving a persistent reliability issue or planning a new process line, we provide consulting-led mechanical design and custom equipment layouts that are grounded in real site conditions and fabrication reality.


How we help

We work as an extension of your project or maintenance team to:

  • Define the problem clearly โ€“ capacity, reliability, safety, access, compliance or all of the above
  • Capture the real geometry โ€“ using drawings, site measurements and (where required) 3D LiDAR scanning
  • Develop mechanical concepts โ€“ multiple options, with pros/cons and constructability in mind
  • Engineer the details โ€“ materials, load paths, supports, fixings, wear protection, sealing and maintainability
  • Produce fabrication-ready information โ€“ so your fabricator and installers know exactly what to build and how it fits

We stay involved from concept through to installation support, so thereโ€™s one accountable engineering contact from start to finish.


What we design

Our team can assist with both discrete equipment and integrated plant layouts, including:

  • Chutes, hoppers & bins โ€“ new designs, flow improvements, wear-liner upgrades, debottlenecking
  • Conveyors & transfer stations โ€“ stringer and gantry layouts, transfer interfaces, guarding and access
  • Pump, pipework & slurry systems โ€“ skids, manifolds, spool arrangements, supports and maintenance access
  • Tanks, vessels & sumps โ€“ mechanical layout, nozzles, platforms, wear and corrosion allowances
  • Screens, crushers & feeders interfaces โ€“ infeed/outfeed modifications, support framing and maintenance envelopes
  • Maintenance access & safety systems โ€“ platforms, ladders, stairs, handrails, lifting points and handling solutions
  • General plant layouts โ€“ equipment positioning, clearances, access routes and tie-ins to existing plant

If it bolts down, rotates, carries load or moves material, we can help engineer it.


Our design approach

We treat every engagement as a consulting assignment, not just a drafting task. A typical workflow:

  1. Clarify objectives & constraints
    • Performance and throughput targets
    • Site standards, client specifications and applicable Australian Standards
    • Shutdown windows, installation constraints and budget
  2. Capture the existing situation
    • Review existing drawings and vendor data
    • Undertake site inspections
    • Apply 3D LiDAR scanning where high accuracy or complex interfaces are critical
  3. Concept development
    • Generate alternative concepts with different risk, cost and complexity profiles
    • Workshop options with your team to incorporate operator and maintainer input
    • Shortlist a preferred concept for detailed design
  4. Mechanical design & detailing
    • 3D modelling of equipment and layouts in SolidWorks
    • Connection details, wear areas, load paths and serviceability resolved
    • Integration with structures, civils and adjacent plant
  5. Verification & review
    • Hand calculations and/or FEA where appropriate for critical components
    • Formal design reviews with stakeholders and fabricators
    • Buildability, transport and lifting checks
  6. Documentation for fabrication & installation
    • Fabrication drawings, BOMs and cutting lists
    • GA drawings and layout plans
    • Installation notes and mark-ups for site teams

Typical deliverables

When you engage Hamilton By Design for mechanical design and custom equipment layouts, you can expect:

  • 3D models of equipment and plant layouts
  • Fabrication drawings and detail drawings suitable for workshop use
  • General arrangement drawings with clear dimensions and interfaces
  • Bill of materials and component lists
  • Marked-up layout plans and sections for installers and other disciplines
  • Supporting calculation packs and technical notes (where required)

Where this service adds value

Our mechanical design & layout services are particularly valuable for:

  • Brownfield upgrades & debottlenecking
    • Fitting new equipment into congested plants
    • Resolving recurring blockages, spillage or wear issues
  • Shutdown-driven projects
    • Designing with install sequences and crane/lifting limits in mind
    • Reducing surprises on the shutdown critical path
  • New process lines & plant extensions
    • Co-ordinating mechanical, structural and access requirements early
    • Avoiding late design clashes and rework
  • Safety & compliance improvements
    • Guarding, access and maintenance improvements
    • Bringing legacy equipment up to current standards

Why work with Hamilton By Design?

  • Engineer-led, not drafter-led โ€“ Your layouts are driven by mechanical engineers with hands-on plant experience.
  • Single-source accountability โ€“ From site capture to 3D model to fabrication drawings, you deal with one team.
  • Brownfield specialists โ€“ Comfortable working around existing constraints, legacy drawings and incomplete data.
  • Fabrication-friendly outputs โ€“ We understand workshops and installers; our drawings are prepared with them in mind.

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Mechanical engineering services

Ready to talk about your next mechanical design or layout change?

Whether you have an early idea, a recurring problem or a confirmed shutdown coming up, we can help you scope, design and document a solution that fits your site and your budget.

Get in touch with Hamilton By Design to discuss your mechanical design & custom equipment layout needs, or explore our other service pages for:

  • 3D CAD Modelling & Mechanical Drafting
  • 3D LiDAR Scanning for As-Built & Brownfield Engineering
  • Finite Element Analysis (FEA) & Mechanical/Structural Assessment
  • Industrial Machinery & Plant Systems Design
  • SolidWorks Sustainability Tools โ€” Environmental Impact & Material Optimisation

Weโ€™re here to help you move from concept to constructible, with confidence.


Our Clients

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Mechanical engineering services