LiDAR Scanning Brisbane | Engineering Grade 3D Laser Scanning & Scan to CAD

Engineering-led LiDAR scanning in Brisbane showing a terrestrial laser scanner capturing an industrial processing plant with point cloud data for Scan to CAD, reality capture and digital engineering services.

LiDAR Scanning Brisbane โ€“ Engineering-Led 3D Laser Scanning & Digital Engineering Services

LiDAR Scanning Brisbane

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Hamilton By Design provides engineering-led LiDAR scanning services throughout Brisbane and South East Queensland, delivering accurate point cloud data for industrial facilities, mining infrastructure, manufacturing plants, commercial buildings, water treatment facilities and large-scale engineering projects.

Unlike traditional survey-only providers, our team combines practical mechanical engineering, drafting and digital engineering experience with advanced terrestrial laser scanning technology. This allows us to capture existing conditions quickly and accurately while understanding how the data will be used during engineering design, shutdown planning, asset management and construction projects.

Whether you require a simple Scan to CAD deliverable or a complete digital engineering solution, our Brisbane LiDAR scanning services provide a reliable foundation for project success.


What is LiDAR Scanning?

LiDAR (Light Detection and Ranging) is a technology that uses laser pulses to measure millions of points in three-dimensional space. The result is a highly detailed digital representation of an asset, structure or facility known as a point cloud.

LiDAR scanning can accurately capture:

  • Structural steelwork
  • Mechanical equipment
  • Pipework systems
  • Conveyors and materials handling systems
  • Processing plants
  • Buildings and facilities
  • Platforms, stairs and access systems
  • Tanks and pressure vessels
  • Mining and mineral processing infrastructure

The collected data can then be converted into engineering drawings, 3D CAD models, BIM models and asset management information.


Engineering-Led LiDAR Scanning

At Hamilton By Design, LiDAR scanning is supported by real engineering experience.

Our team has experience across:

  • Mechanical engineering
  • Structural drafting
  • Pipework drafting
  • Materials handling systems
  • Smelters and refineries
  • Coal handling and preparation plants (CHPP)
  • Mining infrastructure
  • Manufacturing facilities
  • Water and wastewater treatment plants
  • Industrial shutdown projects

Because we understand how engineering information is used, we focus on capturing the information required for successful project delivery rather than simply collecting point cloud data.


LiDAR Scanning Applications

Industrial Facilities

Capture complete facilities for future engineering, expansion projects and asset management.

Mechanical Engineering

Generate accurate as-built information for equipment upgrades, maintenance planning and reverse engineering projects.

Structural Drafting

Produce existing structural steel models and detailed drafting for modifications and compliance assessments.

Pipework Design

Create accurate pipe routing models and clash detection studies before fabrication and installation.

Construction Verification

Verify installed works against design models and identify deviations before project completion.

Shutdown Planning

Reduce site visits and improve engineering productivity by creating a digital twin of the facility.


Scan to CAD Brisbane

Our Scan to CAD services transform LiDAR point cloud data into usable engineering deliverables including:

  • AutoCAD drawings
  • General arrangement drawings
  • Floor plans
  • Sections and elevations
  • Structural steel models
  • Mechanical equipment models
  • Pipework models
  • Inventor models
  • SolidWorks models
  • STEP and SAT files

This process enables engineering teams to work from accurate existing conditions while reducing project risk.


Benefits of LiDAR Scanning

Improved Safety

Reduce the need for repeated site access and minimise exposure to operational hazards.

Increased Accuracy

Capture millions of measurements with engineering-grade accuracy.

Reduced Project Risk

Identify clashes, access issues and existing site constraints before design begins.

Faster Project Delivery

Engineering teams can work from a complete digital record rather than relying on manual measurements.

Future-Proof Asset Information

Create a permanent digital record for future maintenance, upgrades and expansion projects.


Brisbane Industries We Support

Hamilton By Design supports projects throughout Brisbane and South East Queensland including:

  • Mining and mineral processing
  • Smelting and refining
  • Power generation
  • Water and wastewater treatment
  • Manufacturing
  • Food and beverage processing
  • Ports and logistics
  • Infrastructure projects
  • Commercial buildings
  • Government assets

We regularly support projects throughout:

  • Brisbane CBD
  • Eagle Farm
  • Pinkenba
  • Lytton
  • Port of Brisbane
  • Ipswich
  • Logan
  • Redcliffe
  • Caboolture
  • Toowoomba
  • Gold Coast
  • Sunshine Coast

Deliverables

Typical deliverables include:

  • Registered point clouds (E57, RCP, RCS, LAS)
  • Scan to CAD models
  • AutoCAD drawings
  • Structural drafting packages
  • Mechanical drafting packages
  • Pipework models
  • As-built verification reports
  • BIM models
  • Clash detection studies
  • Engineering support documentation

Why Choose Hamilton By Design?

Hamilton By Design combines practical trade experience, engineering expertise and advanced LiDAR technology to deliver real-world outcomes for industrial projects.

Our team brings experience as:

  • Mechanical Engineers
  • Draftspersons
  • Fitters and Turners
  • Site-based Engineering Personnel
  • Project Leaders
  • Digital Engineering Specialists

This combination allows us to understand both the physical asset and the engineering requirements behind every project.


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LiDAR Scanning Brisbane โ€“ Get Started

Whether you require a one-day site scan, a complete facility capture or an engineering-led digital twin solution, Hamilton By Design can provide accurate and reliable LiDAR scanning services throughout Brisbane and Southeast Queensland.

Contact Hamilton By Design today to discuss your LiDAR scanning, Scan to CAD, structural drafting, mechanical drafting and digital engineering requirements.

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Engineering Support for Pinjarra Alumina Refinery & Smelting Operations

Engineering support for Pinjarra Alumina Refinery featuring LiDAR scanning, Scan to CAD, finite element analysis, drafting, fabrication support and shutdown engineering for refining and smelting operations.

Engineering Support for Alumina Refining, Smelting & Industrial Processing at Pinjarra Alumina Refinery

Western Australia is home to some of Australia’s largest mineral processing and refining facilities, with the Pinjarra Alumina Refinery playing a significant role in the global aluminium supply chain. Facilities such as Pinjarra operate in challenging environments where reliability, maintenance planning, shutdown execution and ongoing asset improvement are critical to maintaining production targets.

While alumina refining differs from traditional metal smelting, many of the engineering challenges are similar to those experienced in copper smelting, lead (Pb) smelting and zinc smelting operations. These facilities rely on large-scale materials handling systems, process equipment, conveyors, tanks, pipework, structural steel, furnaces, dust collection systems and complex utility networks.

Understanding Smelting Operations

Lead (Pb) Smelting

Lead smelting facilities process lead concentrates into refined lead products through a series of thermal and metallurgical processes. These operations involve sinter plants, blast furnaces, refining kettles, gas handling systems and extensive materials handling infrastructure. Equipment reliability and environmental management are critical due to the elevated temperatures and strict emissions requirements associated with lead processing.

Copper Smelting

Copper smelters convert copper concentrates into blister copper through high-temperature smelting and converting processes. Typical facilities contain concentrate handling systems, flash furnaces, converters, acid plants, cooling systems and extensive structural and mechanical infrastructure. Shutdown planning, asset inspections and engineering upgrades are essential to maintaining plant availability and production performance.

Zinc Smelting

Zinc smelting operations involve roasting, leaching, purification and electro-winning processes to produce refined zinc products. These facilities contain large process plants, pipework systems, tanks, conveyors, structural steel and utility infrastructure. The aggressive operating environments create ongoing challenges relating to corrosion, wear, thermal expansion and equipment maintenance.

Australia’s Energy Challenge and Carbon Reduction Opportunities

Australia’s industrial processing sector faces significant energy challenges as the nation seeks to balance energy security, affordability and emissions reduction. Smelters, refineries and sinter plants are among the largest industrial energy consumers due to their continuous high-temperature processes. As electricity prices and carbon management requirements continue to evolve, operators are increasingly exploring opportunities to improve energy efficiency while reducing greenhouse gas emissions.

Carbon capture, utilisation and storage (CCUS) technologies present opportunities for future emissions reduction within smelting and refining operations. Captured carbon dioxide can potentially be reused in industrial processes, mineral carbonation, chemical production and advanced materials manufacturing. Combined with process optimisation, waste heat recovery systems and modern digital engineering tools, these technologies may assist Australian smelters and refineries in improving sustainability while maintaining production competitiveness.

Engineering-Led Project Delivery

At Hamilton By Design, we provide engineering-led solutions that support industrial facilities throughout Australia, from concept development through to fabrication and installation.

Our workflow is focused on reducing project risk, improving constructability and maximising production uptime.

Mechanical Engineering

Every successful project starts with understanding the operating environment, process requirements and maintenance constraints. Our mechanical engineering services focus on developing practical, maintainable and production-focused solutions for industrial facilities.

Engineering-Grade 3D LiDAR Scanning

We perform engineering-grade terrestrial LiDAR scanning to capture accurate site conditions. Unlike basic surveying applications, engineering-grade scanning focuses on providing data suitable for detailed engineering, fabrication, maintenance planning and shutdown execution.

Applications include:

  • Smelters
  • Refineries
  • Sinter plants
  • Materials handling systems
  • Structural steel
  • Pipework systems
  • Conveyors
  • Tanks and vessels

3D Modelling and Digital Engineering

Point cloud data is transformed into intelligent 3D models that support:

  • Design development
  • Clash detection
  • Constructability reviews
  • Brownfield modifications
  • Shutdown planning
  • Stakeholder engagement

Finite Element Analysis (FEA)

Concepts can be assessed using Finite Element Analysis to evaluate:

  • Structural performance
  • Stress distribution
  • Thermal expansion
  • Heat transfer
  • Fatigue performance
  • Operational loading conditions

Heat and stress analysis provides valuable insight before fabrication commences, reducing project risk and improving confidence in engineering decisions.

Mechanical & Structural Drafting

Hamilton By Design produces detailed engineering documentation including:

  • General arrangement drawings
  • Mechanical fabrication drawings
  • Structural steel detailing
  • Pipework layouts
  • Installation documentation
  • Maintenance access reviews
  • Shutdown work packs

Fabrication Support

Our team combines engineering capability with practical trade, fabrication and machining experience. This ensures designs are practical to manufacture, install and maintain in operating industrial environments.

Verification Scanning Before Installation

Prior to fabrication or shutdown installation, verification scanning can be undertaken to confirm dimensions, interfaces and clearances.

This process assists in:

  • Reducing site rework
  • Minimising fitment issues
  • Confirming fabrication accuracy
  • Improving shutdown efficiency
  • Reducing project risk

Shutdown & Production Support

Accurate engineering information reduces uncertainty during shutdowns and maintenance activities.

By combining engineering-grade scanning, modelling, analysis and verification processes, projects can be delivered with greater confidence, improved safety and reduced downtime.

Delivering Production Upside

The ultimate objective of every engineering project is to improve reliability, maintainability and production performance.

Through engineering-led mechanical engineering, 3D LiDAR scanning, Scan-to-CAD modelling, finite element analysis, drafting, fabrication support and verification scanning, Hamilton By Design assists clients in delivering projects that minimise risk, reduce downtime and maximise production upside.

Whether supporting alumina refineries, copper smelters, lead smelters, zinc processing facilities, sinter plants or bulk materials handling operations, our focus remains the same:

Practical engineering solutions that improve reliability, reduce shutdown risk and support increased production performance.


Why Hamilton By Design?

Hamilton By Design combines:

  • Mechanical Engineering
  • Engineering-Grade 3D LiDAR Scanning
  • Scan to CAD Modelling
  • Finite Element Analysis
  • Heat & Stress Analysis
  • Mechanical Drafting
  • Structural Drafting
  • Fabrication Support
  • Verification Scanning
  • Shutdown Engineering

to deliver complete engineering solutions from concept through to installation.

By capturing accurate site conditions, validating concepts before fabrication and verifying fitment before shutdown execution, we help industrial facilities reduce risk, improve project outcomes and maintain production continuity.

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Mechanical Engineering Muswellbrook NSW | Mining, CHPP & Industrial Engineering

Mechanical engineering services in Muswellbrook NSW including CHPP upgrades, conveyor systems, industrial laser scanning, reverse engineering, fixed plant engineering and mining infrastructure design.

Mechanical Engineering Services in Muswellbrook NSW

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Muswellbrook sits at the centre of one of Australia’s most important heavy industrial regions. Located in the Upper Hunter Valley, the area supports large-scale coal mining, Coal Handling and Preparation Plants (CHPP), power generation, rail infrastructure, bulk materials handling systems, maintenance workshops and emerging energy projects.

At Hamilton By Design Co., we provide engineer-led mechanical engineering, industrial laser scanning, reverse engineering and drafting services for mining, power generation and heavy industry throughout Muswellbrook and the wider Hunter Valley region.


Supporting Mining & Fixed Plant Infrastructure

The Muswellbrook region remains heavily connected to mining operations, bulk materials handling and fixed plant infrastructure. These facilities require ongoing engineering support for maintenance, shutdowns, brownfield upgrades and asset life extension programs.

Our team can assist with:

  • Conveyor system engineering
  • Transfer chute design
  • Crusher and screening plant upgrades
  • Pump station engineering
  • Structural steel modifications
  • Mechanical equipment installations
  • Walkways, platforms and access systems
  • Shutdown engineering support
  • Maintenance engineering documentation
  • Fabrication and workshop drawings
  • Asset integrity inspections

Many sites throughout the Hunter Valley operate ageing infrastructure that requires modification around existing operating plant. Accurate site measurement, engineering-grade scanning and practical engineering experience become critical when working in these environments.


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CHPP & Coal Handling Engineering

Coal Handling and Preparation Plants (CHPP) remain a major part of the Muswellbrook industrial landscape.

Hamilton By Design can support projects involving:

  • Conveyor transfers
  • Transfer tower upgrades
  • Coal sampling systems
  • Stacker and reclaimer infrastructure
  • Surge bins and hoppers
  • Dust suppression systems
  • Structural modifications
  • Pipework and pumping systems
  • Maintenance access upgrades
  • Shutdown planning and engineering

Our experience in bulk materials handling allows us to support both operational facilities and brownfield upgrade projects where existing site conditions present significant engineering challenges.


Power Generation & Energy Infrastructure

Muswellbrook has long been associated with major power generation assets including Bayswater Power Station and the former Liddell Power Station.

Mechanical engineering support remains essential across:

  • Turbine systems
  • Boiler infrastructure
  • Cooling water systems
  • Ash handling systems
  • Pipework upgrades
  • Structural inspections
  • Mechanical maintenance projects
  • Asset integrity assessments
  • Brownfield modifications
  • Renewable energy infrastructure

As the Hunter Valley continues transitioning toward energy storage and renewable infrastructure, engineering companies capable of supporting both legacy industrial assets and future energy projects will continue to play an important role.


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Industrial 3D Laser Scanning in Muswellbrook

Hamilton By Design provides engineering-grade terrestrial LiDAR scanning services throughout Muswellbrook and the Hunter Valley.

Our scanning services support:

  • As-built verification
  • Conveyor systems
  • CHPP facilities
  • Power stations
  • Structural steelwork
  • Processing plants
  • Workshop facilities
  • Pipe racks
  • Tanks and vessels
  • Brownfield expansion projects

Deliverables can include:

  • Registered point clouds
  • E57 files
  • RCP and RCS datasets
  • CAD models
  • STEP files
  • SAT files
  • General Arrangement drawings
  • Fabrication drawings

Engineering-grade scanning reduces project risk by allowing accurate design work to occur around existing infrastructure before fabrication begins.


Reverse Engineering Services

Many mining and industrial sites throughout the Hunter Valley continue to operate equipment that is obsolete, difficult to source or no longer supported by the original manufacturer.

Hamilton By Design provides reverse engineering services for:

  • Mechanical components
  • Castings
  • Machined parts
  • Conveyor components
  • Wear liners
  • Pump assemblies
  • Couplings
  • Structural assemblies
  • Site-specific plant equipment

Using a combination of laser scanning, precision measurement, CAD modelling and practical manufacturing knowledge, we can recreate engineering models and fabrication drawings from existing components.


Mechanical Drafting & Design

Our drafting and design services support mining companies, fabrication workshops, contractors and maintenance teams throughout Muswellbrook and the Hunter Valley.

Services include:

  • Mechanical drafting
  • Structural drafting
  • Pipework drafting
  • Fabrication drawings
  • Workshop drawings
  • General Arrangement drawings
  • Site layouts
  • Conveyor detailing
  • Access platform design
  • Engineering documentation

We work across a range of deliverables including SolidWorks, AutoCAD, Inventor, STEP, DWG and PDF formats.


Supporting the Future of the Hunter Valley

The Upper Hunter region continues to undergo significant industrial transformation. While coal mining, bulk materials handling and fixed plant maintenance remain major industries, investment in energy storage, renewable energy and infrastructure upgrades is creating new engineering opportunities across the region.

Hamilton By Design supports clients throughout Muswellbrook, Singleton, Maitland, Newcastle and the wider Hunter Valley with engineer-led services focused on practical industrial outcomes.

Whether the project involves a conveyor upgrade, CHPP modification, power station infrastructure, reverse engineering, industrial laser scanning or mechanical drafting, our team can assist from site measurement through to detailed design documentation.

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Tomago Engineering & 3D Laser Scanning Services | Hamilton By Design


Tomago + Mechanical Engineering + 3D Laser Scanning + Industrial Design Services = Hamilton By Design

Supporting Tomago’s Manufacturing, Aluminium & Industrial Infrastructure Sector

Tomago is one of the Hunter Region’s most significant industrial and manufacturing centres. Located between Newcastle, the Hunter Valley and Port Stephens, the region is home to major industrial facilities, manufacturing operations, mining support services and one of Australia’s largest aluminium smelters.

At Hamilton By Design, we provide engineering-grade 3D laser scanning, mechanical engineering, drafting, reverse engineering and industrial asset capture services throughout Tomago and the greater Newcastle region.

Our team supports industrial facilities requiring accurate site data, practical engineering solutions and detailed design support for brownfield upgrades, manufacturing projects, maintenance works and industrial infrastructure development.


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Why Tomago?

Tomago is strategically positioned within one of Australia’s most productive industrial corridors.

The area supports:

  • Aluminium production
  • Heavy manufacturing
  • Industrial fabrication
  • Mining support services
  • Conveyor manufacturing
  • Materials handling systems
  • Mechanical workshops
  • Structural steel fabrication
  • Industrial warehousing
  • Defence-related manufacturing

Its proximity to Newcastle Port, Newcastle Airport, the Hunter Valley mining region and major freight routes makes Tomago a critical industrial hub supporting projects across New South Wales and Australia.


Engineering-Grade 3D Laser Scanning

Not all scans are equal.

At Hamilton By Design, we specialise in engineering-grade terrestrial LiDAR scanning designed to support real engineering outcomes.

Our scanning services assist with:

  • Aluminium smelter upgrades
  • Manufacturing facilities
  • Conveyor systems
  • Pipework installations
  • Structural steel modifications
  • Brownfield plant upgrades
  • Shutdown planning
  • Equipment replacement projects
  • As-built verification
  • Industrial asset capture

We deliver registered point cloud data suitable for:

  • SolidWorks
  • Autodesk Revit
  • Navisworks
  • AutoCAD
  • Inventor
  • Recap
  • Industrial plant design platforms

Whether your project requires a single processing area scanned or a complete industrial facility digitally captured, our team can provide practical engineering-grade data for design and construction purposes.


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Supporting Aluminium Smelting Infrastructure

Tomago is internationally recognised for aluminium production.

Large industrial facilities operating within the region require ongoing engineering support for:

  • Materials handling systems
  • Potline infrastructure
  • Conveyor systems
  • Access platforms
  • Structural steel modifications
  • Pipework systems
  • Mechanical equipment upgrades
  • Maintenance and shutdown projects

Hamilton By Design provides engineering support services that assist industrial facilities with accurate site information and practical design outcomes.


Mechanical Engineering & Industrial Design

Industrial facilities evolve continuously.

Equipment changes, production requirements increase and ageing infrastructure often requires modification or replacement.

Our services include:

Mechanical Engineering

  • Materials handling systems
  • Conveyor systems
  • Chutes and transfer points
  • Rotating equipment
  • Pump systems
  • Industrial plant upgrades
  • Maintenance engineering

Structural Design Support

  • Access platforms
  • Stairs and handrails
  • Equipment supports
  • Pipe racks
  • Maintenance structures
  • Walkways and industrial access systems

Reverse Engineering

Many industrial facilities continue to operate legacy equipment where original drawings are no longer available.

Our reverse engineering services support:

  • Castings
  • Machined components
  • Pump equipment
  • Wear components
  • Conveyor assemblies
  • Obsolete spare parts
  • Industrial machinery

Supporting Mining & Materials Handling Industries

Tomago is closely connected to the Hunter Valley mining industry.

Many local businesses manufacture, repair and support equipment used within:

  • Coal preparation plants (CHPP)
  • Conveyor systems
  • Bulk materials handling facilities
  • Rail infrastructure
  • Export terminals
  • Mining operations

Hamilton By Design provides engineering support for both new and existing industrial infrastructure.


Industrial Asset Capture & Scan to CAD

Accurate site information reduces project risk.

Our asset capture services provide:

  • Registered point clouds
  • 3D models
  • Scan to CAD conversion
  • Existing condition documentation
  • Equipment verification
  • Clash detection
  • Digital engineering workflows

These services assist contractors, manufacturers, engineers and project teams when working within active industrial facilities.


Why Hamilton By Design?

Hamilton By Design combines practical trade experience with engineering capability.

Our background includes:

  • Mechanical engineering
  • Fitting and machining
  • Industrial drafting
  • Manufacturing support
  • Mining operations
  • Smelting facilities
  • Industrial maintenance
  • Site-based engineering

We understand that engineering solutions must be practical, manufacturable and suitable for installation within real operating environments.


Servicing Tomago & the Hunter Region

Hamilton By Design supports projects throughout:

  • Tomago
  • Hexham
  • Beresfield
  • Thornton
  • Mayfield West
  • Steel River Industrial Estate
  • Kooragang Island
  • Newcastle
  • Maitland
  • Rutherford
  • Singleton
  • Muswellbrook
  • The Hunter Valley

Whether you require engineering-grade laser scanning, mechanical drafting, reverse engineering support or industrial design services, our team is available to assist.


Engineering Support for Tomago Industry

Hamilton By Design provides engineering-grade 3D laser scanning, mechanical engineering, drafting and industrial asset capture services supporting manufacturing, aluminium production, mining infrastructure and industrial facilities throughout Tomago and the Hunter Region.

Talk to Us – Contact Us

Contact our team to discuss your next industrial project and discover how accurate site data and practical engineering experience can improve project delivery, reduce risk and support long-term asset performance.

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3D Scanning & Engineering โ€“ Kooragang & Carrington | Hamilton By Design

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Newcastle Port Industrial Scanning & Engineering Services

Kooragang & Carrington (Heavy Industry)

Kooragang and Carrington form the core of Newcastleโ€™s heavy industrial and port operations, supporting some of the largest export, chemical, and bulk material facilities in Australia. With direct access to the Port of Newcastle, these areas are home to major processing plants, marine infrastructure, and high-value industrial assets.

Hamilton By Design provides specialised 3D scanning, reverse engineering, and engineering support services tailored to the demanding conditions of port and heavy industrial environments.


Our Services for Port & Heavy Industry

3D Laser Scanning (LiDAR)

We deliver high-accuracy site capture for complex industrial environments, including:

  • Processing plants and refineries
  • Conveyor systems and bulk handling infrastructure
  • Ship-loading and port facilities
  • Structural steel frameworks and pipework

Our scanning minimises downtime by capturing data quickly and safely in live environments.


Scan to CAD / As-Built Modelling

Convert real-world assets into usable digital models:

  • Existing plant layouts and structural steel
  • Pipework and mechanical systems
  • Equipment positioning and clearances

Deliverables include:

  • 2D drawings (plans, sections, elevations)
  • 3D CAD models for engineering and fabrication

Reverse Engineering of Components

Ideal for ageing or undocumented equipment commonly found in port operations:

  • Pumps, valves, and mechanical assemblies
  • Conveyor components and wear parts
  • Marine and infrastructure components

We capture and recreate accurate models for repair, replacement, or redesign.


Fabrication & Upgrade Support

Support fabrication and site upgrades with verified data:

  • Structural modifications and extensions
  • Conveyor and chute upgrades
  • Mechanical plant upgrades

Reduce rework and ensure fabrication accuracy with real-world geometry.


Engineering Measurement & Verification

Precision measurement services to support compliance and construction:

  • Steel alignment and deformation checks
  • Flatness and level surveys
  • Clearance and clash detection

Critical for shutdown planning and installation works.


Industrial Plant & Shutdown Support

We work with shutdown teams and maintenance planners to:

  • Capture existing conditions before demolition
  • Verify installation readiness
  • Provide rapid-turnaround models for time-critical works

Why Hamilton By Design

  • โœ… Experience in heavy industrial environments
  • โœ… Fast mobilisation across Newcastle and the Hunter Region
  • โœ… High-accuracy data suitable for fabrication and engineering
  • โœ… Reduced site risk through non-contact measurement
  • โœ… Deliverables tailored to real project outcomes

Typical Projects in Kooragang & Carrington

  • Bulk handling conveyor upgrades
  • Port infrastructure surveys
  • Chemical plant scanning and modelling
  • Marine facility measurement
  • Structural steel verification

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Servicing Newcastleโ€™s Port & Industrial Hub

Based on the Central Coast, Hamilton By Design regularly services:

  • Kooragang Island
  • Carrington
  • Mayfield and Port precincts

We support fabricators, engineers, and asset owners requiring accurate, reliable site data to deliver complex industrial projects.


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Enquire Today – Contact Us

If youโ€™re planning a plant upgrade, fabrication project, or require accurate site data in a heavy industrial environment, contact Hamilton By Design to discuss your requirements.

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Mechanical Engineering Services for Newcastle and the Hunter Valley

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Site-Based Mechanical Engineering for Heavy Industry, Mining and Power Generation

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Hamilton By Design provides mechanical engineering support for industrial plants across Newcastle, the Hunter Valley and surrounding regions.

We support sites involved in steel making, smelting, coal handling and preparation plants, coal washing, power generation, bulk materials handling and heavy industrial maintenance.

The Hunter region has a long history in coal, power generation and steel-related industry, with coal mining, CHPP operations, power stations and export infrastructure continuing to play a major role in the regionโ€™s industrial base.

Mechanical Engineering Support for Operating Plants

Industrial sites require practical mechanical engineering that understands plant availability, shutdown windows, maintenance constraints and the reality of working around existing equipment.

Hamilton By Design can assist with:

  • Site-based mechanical engineering support
  • Mechanical plant inspections
  • Pump calculations and pump system reviews
  • Like-for-like replacement of mechanical components
  • Structural and mechanical component replacement
  • Conveyor, chute and transfer point reviews
  • CHPP and coal washing plant mechanical support
  • Smelting and steel plant mechanical support
  • Power station mechanical and structural support
  • Reverse engineering of worn or obsolete parts
  • Engineering drawings for fabrication and replacement
  • 3D laser scanning for existing plant and brownfield works

Mechanical Engineering for CHPP and Coal Washing Plants

Coal Handling and Preparation Plants operate under demanding conditions. Pumps, pipework, screens, launders, conveyors, chutes, guards and structural supports are exposed to wear, vibration, corrosion and material build-up.

Hamilton By Design can assist with inspection, measurement, design and documentation for:

  • Slurry pumps and process water systems
  • Pump baseplates and drive arrangements
  • Pipe supports and replacement pipework
  • Chutes, launders and transfer points
  • Conveyor structures and guarding
  • Access platforms, walkways and maintenance areas
  • Wear plate replacement and component redesign
  • Like-for-like replacement where production risk must be controlled

Where components are worn, damaged or no longer supported by the original supplier, we can use site measurement, 3D laser scanning and reverse engineering to develop fabrication drawings and replacement geometry.

Mechanical Engineering for Steel Making and Smelting Plants

Steel making, smelting and high-temperature processing plants require mechanical engineering that considers heat, wear, access, material selection and maintenance practicality.

Hamilton By Design can support mechanical and structural works around:

  • Furnace and smelting support equipment
  • Ducting, hoppers, bins and chutes
  • Cooling water and process pipework
  • Platforms, access steel and maintenance structures
  • Pump skids and mechanical drive systems
  • Heavy fabrication replacement items
  • Site inspection and defect reporting
  • Drafting and engineering documentation for fabrication

Our approach is practical and site-focused. We understand that industrial drawings need to be useful for fabrication, installation and maintenance โ€” not just theoretical design.

Mechanical Engineering for Power Generation Sites

Power generation sites across the Hunter region continue to require engineering support for maintenance, transition works, decommissioning, replacement equipment and brownfield upgrades. The region includes long-standing coal-fired power infrastructure, with Bayswater continuing to operate and Liddell now retired.

Hamilton By Design can assist with:

  • Mechanical inspection of existing plant
  • Pump and pipework calculations
  • Cooling water and process systems
  • Replacement steelwork and mechanical supports
  • Access platforms and maintenance structures
  • Brownfield scanning and as-built modelling
  • Fabrication drawings for replacement components
  • Shutdown planning support and site verification

Pump Calculations and Mechanical Reviews

Pumps are critical across CHPPs, smelters, steel plants and power generation sites. Incorrect pump selection, worn components or poor pipework arrangements can lead to reliability issues, cavitation, vibration and reduced plant availability.

Hamilton By Design can assist with:

  • Pump duty review
  • Flow and head calculations
  • Pipework pressure loss checks
  • Pump baseplate and support review
  • Like-for-like replacement checks
  • Reverse engineering of pump components
  • Wear assessment and replacement drawings
  • Arrangement drawings for maintenance and installation

Plant Inspection and Like-for-Like Replacement

Many industrial sites require replacement of existing structural or mechanical components without changing the function of the plant. In these cases, accuracy and practical site understanding are critical.

We can attend site to inspect, measure and document existing components, then develop drawings for:

  • Replacement frames
  • Platforms and access steel
  • Guards and brackets
  • Pump skids and bases
  • Chutes and liners
  • Pipe supports
  • Structural and mechanical interfaces
  • Worn or obsolete machine components

Where required, 3D laser scanning can be used to capture existing conditions and reduce the risk of fabrication or installation errors.

Why Hamilton By Design

Hamilton By Design is engineer-led. We combine mechanical engineering, drafting, 3D laser scanning, reverse engineering and fabrication-aware design.

This means we can support clients from site inspection through to practical engineering drawings suitable for review, fabrication and installation.

For Newcastle and Hunter Valley industrial sites, we provide mechanical engineering support that understands heavy industry, maintenance realities, shutdown risk and the need for clear, accurate deliverables.

3D LiDAR Scanning Hunter & Newcastle banner with white text on a blue background promoting engineering-grade laser scanning services for industrial, mining and infrastructure projects across the Hunter Valley and Newcastle region.
Mechanical Engineering Hunter & Newcastle banner promoting mechanical engineering services for mining, industrial plants, power generation, manufacturing and heavy industry throughout the Hunter Valley and Newcastle region.
Structural Drafting Hunter & Newcastle banner promoting structural drafting services for mining, industrial plants, power generation, manufacturing and infrastructure projects across the Hunter Valley and Newcastle region.

Contact Hamilton By Design

If your site requires mechanical engineering support for a CHPP, coal washing plant, smelter, steel plant, power generation facility or heavy industrial operation, Hamilton By Design can assist with site inspection, calculations, scanning, drafting and replacement component design.

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Name
Would you like us to arrange a phone consultation for you?
Address

Our Clients:

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Mechanical engineering services
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