Why FARO Laser Scanners Deliver the Best Outcomes for Mining and Manufacturing Sites

ARO laser scanning workflow showing point cloud processing, SOLIDWORKS modelling, and fabrication drawings for a mining and manufacturing plant

In mining and manufacturing, the difference between success and rework comes down to one thing:

The quality of your dataโ€”and how you use it.

While many providers can โ€œcapture a scan,โ€ not all can deliver usable engineering outcomes. This is where FARO laser scanners and the FARO software ecosystem stand apart.


Engineer-Led Scanning vs Generic Data Capture

Most scanning providers deliver:

  • Raw point clouds
  • Mesh files (STL, OBJ)
  • Limited usability for engineering

At Hamilton By Design, we take a different approach:

Engineering-led scanning using FARO tools, built for design, modelling, and fabrication.

The real advantage of FARO is not just the hardwareโ€”itโ€™s the software ecosystem that turns scan data into engineering decisions.


The Real Advantage: FARO SCENE Software

At the core of the FARO workflow is FARO SCENE, purpose-built for point cloud processing, registration, and validation.

Unlike generic tools, SCENE allows:

1. Hybrid Registration (Accuracy You Can Trust)

  • Combine cloud-to-cloud, targets, and survey control
  • Validate alignment visually and numerically
  • Eliminate stitching errors before they reach design

โžก๏ธ This ensures engineering-grade accuracy, not just visual alignment

FARO SCENE enables flexible registration workflows that combine multiple methods for precise alignment of complex sites


2. On-Site Registration (No Return Visits)

  • Register scans in the field
  • Identify gaps immediately
  • Confirm coverage before leaving site

โžก๏ธ Critical for:

  • Shutdowns
  • Remote mine sites
  • High-cost mobilisation environments

SCENE supports real-time, on-site registration and validation, allowing immediate data verification and reducing the need for rework


3. Clean, Usable Point Clouds (Not Just Raw Data)

  • Automatic filtering of noise
  • Colour balancing
  • Duplicate point removal
  • Density optimisation

โžก๏ธ Result:
Clean datasets ready for CAD, not bloated unusable files

SCENE includes filtering, validation, and optimisation tools to improve data quality and usability for downstream workflows


4. Full Workflow Integration (Scan โ†’ CAD โ†’ Engineering)

FARO integrates directly into engineering workflows:

  • Export to CAD and BIM platforms
  • Compatible with tools like:
    • SOLIDWORKS
    • Revit
    • Navisworks

โžก๏ธ This is the key difference:

FARO data is built to be engineered, not just viewed

SCENE enables export into multiple CAD and point cloud formats for modelling and engineering applications


5. Visual Validation (What You See Is What You Build)

  • 3D visualisation
  • VR inspection
  • Flythrough and walkthrough capability

โžก๏ธ Engineers and stakeholders can:

  • Verify design intent
  • Identify clashes early
  • Reduce construction risk

SCENE supports immersive 2D, 3D, and VR visualisation for detailed project evaluation


6. Scalable for Large Industrial Sites

Mining and manufacturing sites are:

  • Large
  • Complex
  • Often poorly documented

FARO SCENE allows:

  • Management of thousands of scans
  • Structured project organisation
  • Fast visualisation of large datasets

โžก๏ธ This is critical for:

  • CHPP plants
  • Smelters
  • Conveyor systems
  • Brownfield upgrades

Why This Matters for Mining & Manufacturing

Reduce Rework

Accurate, validated data reduces:

  • Site clashes
  • Fabrication errors
  • Installation delays

Improve Shutdown Efficiency

  • Capture once
  • Model correctly
  • Execute without surprises

Enable Brownfield Engineering

Most sites are not โ€œgreenfieldโ€:

  • Legacy assets
  • Unknown geometry
  • Modifications over time

โžก๏ธ FARO enables:
True as-built modelling, not assumptions


Support Fabrication-Level Detail

With the right workflow (FARO + engineering):

  • Steel detailing
  • Mechanical integration
  • Conveyor and chute design
  • Retrofit design

โžก๏ธ Deliverables become:
Fabrication-readyโ€”not conceptual


FARO vs โ€œOther Scanning Solutionsโ€

Many alternatives focus on:

  • Speed over accuracy
  • Visual outputs over engineering use
  • Meshes instead of parametric models

FARO, combined with SCENE, delivers:

  • Controlled accuracy
  • Transparent registration
  • Engineering-ready outputs

The Hamilton By Design Approach

We donโ€™t just use FARO toolsโ€”we use them properly.

  • Engineer-led scanning
  • Structured workflows
  • Point cloud to CAD conversion
  • SOLIDWORKS-based modelling
  • Fabrication-ready deliverables

Our focus is on outcomesโ€”not just data.


Anyone can scan.

Very few can:

  • Validate the data
  • Convert it into engineering models
  • Deliver drawings that can be built

Thatโ€™s why FARO, when used correctly, is not just a scanning toolโ€”

Itโ€™s a complete engineering data solution for mining and manufacturing.



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Why Good Design Matters More Than Project Management

Why Engineering Design Matters More Than Project Management

Lessons from Tailings Dam Failures in the Global Mining Industry

In engineering-led industries such as mining, construction, and heavy manufacturing, project management is often seen as the key to success โ€” on time, on budget, and on scope.

However, history shows that when failures occur, they are rarely caused by poor project management alone.

Some of the most serious industrial failures in the world โ€” including tailings dam collapses โ€” demonstrate a critical truth:

Project management cannot compensate for poor or marginal engineering design.

At Hamilton By Design, we believe design sets the safety ceiling. Project management operates within it.


Project Management Executes โ€” Design Determines Risk

Project management is essential. It coordinates people, schedules, procurement, and delivery. But it does not:

  • Increase a structureโ€™s factor of safety
  • Prevent liquefaction
  • Change material behaviour
  • Improve drainage capacity
  • Create resilience to abnormal conditions

Those outcomes are locked in at the design stage.

If a system requires perfect execution to remain safe, then the design is already fragile.

Good engineering design assumes:

  • Humans make mistakes
  • Weather exceeds forecasts
  • Equipment fails
  • Maintenance is imperfect

And it builds in margin, redundancy, and tolerance accordingly.


Tailings Dam Failures: A Clear Engineering Example

Tailings dam failures provide one of the clearest illustrations of the difference between design responsibility and project management responsibility.

Post-failure investigations across multiple countries consistently show that:

  • Many failed dams were operating as intended
  • Rainfall events were often within design assumptions
  • Operators followed approved procedures
  • Warning signs existed but reflected systemic weakness, not isolated mistakes

The common thread was not poor scheduling or cost control โ€” it was design philosophy.

Typical design-level issues identified:

  • Excess water retained in tailings
  • Low-density slurry disposal
  • Marginal stability under normal variability
  • Reliance on operational controls to maintain safety
  • Legacy designs never upgraded to match increased production

When a dam fails after a rainfall event, the rain is usually the trigger โ€” not the root cause.


Why Design Must Be Forgiving of Operations

Engineering design should be robust, not optimistic.

A safe design is one where:

  • Small operational deviations do not create instability
  • Water balance can tolerate extreme events
  • Safety does not depend on constant intervention
  • Failure modes are slow, visible, and recoverable

When operators or project managers are forced to โ€œmanage aroundโ€ design weaknesses, risk accumulates silently.

If safety relies on perfect behaviour, the system is unsafe by design.


The Australian Perspective: Design First, Then Manage

Australiaโ€™s generally strong tailings safety record reflects a broader engineering mindset:

  • Conservative design assumptions
  • Strong emphasis on water recovery and thickened tailings
  • Avoidance of high-risk construction methods
  • Independent engineering review
  • Design-for-closure thinking

Project management remains critical โ€” but it is not asked to compensate for marginal engineering.

This philosophy extends beyond tailings dams into:

  • Bulk materials handling
  • Structural steelwork
  • Brownfield upgrades
  • Shutdown-critical fabrication
  • Plant modifications

What This Means for Mining and Industrial Projects

The lesson is simple but powerful:

Engineering design controls risk.
Project management controls delivery.

When design is done properly:

  • Project management becomes easier
  • Variability is absorbed safely
  • Failures become unlikely rather than inevitable

When design is compromised:

  • Project management is left managing risk it cannot remove
  • The system becomes fragile
  • Incidents become a matter of when, not if

Our Approach at Hamilton By Design

At Hamilton By Design, we work from the principle that:

  • Design must be defensible
  • Assumptions must be explicit
  • Failure modes must be understood
  • Engineering judgement must lead delivery

Whether weโ€™re supporting:

  • Mining infrastructure
  • Tailings-adjacent plant systems
  • Bulk materials handling
  • Brownfield modifications
  • Shutdown-critical upgrades

We prioritise engineering-led design decisions that reduce reliance on operational heroics.


Final Thought

Project management is essential โ€” but it should never be asked to solve problems that only engineering design can prevent.

The safest projects are not the best managed ones โ€”
they are the best designed ones.

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Talk to an Engineer First

If your project involves:

  • High-risk infrastructure
  • Brownfield modifications
  • Water-sensitive systems
  • Shutdown-critical works

Get engineering involved early.
Contact Hamilton By Design to discuss an engineering-led approach that reduces risk before construction begins or Be part of the discussion.

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Hunter Valley Laser Scanning | CAD-Ready SolidWorks & Inventor

Engineering-grade LiDAR scanning of a dragline at a Hunter Valley mine producing CAD-ready data for SolidWorks and Autodesk Inventor

Hunter Valley Laser Scanning | CAD-Ready SolidWorks & Inventor

Engineering-Grade 3D & LiDAR Scanning Built for SolidWorks & Autodesk Inventor

The Hunter Valley is home to critical mining, power generation, manufacturing, and heavy-industry assets. In these environments, laser scanning is only valuable if the data can be used directly in engineering design software.

At Hamilton By Design, we deliver Hunter Valley laser scanning services that are purpose-built for engineering workflows โ€” ensuring scan data can be reliably used in SolidWorks and Autodesk Inventor without rework, approximation, or loss of accuracy.


Why โ€œScan-Onlyโ€ Data Is a Problem

Many laser scanning services focus on data capture only. While the point cloud may look impressive, it often fails at the most important step:

Can the scan be used directly in CAD and engineering design?

If the answer is no, the scan has limited value.

Common issues with low-grade or technician-only scanning include:

  • Point clouds that are not registered or scaled correctly
  • Insufficient accuracy for mechanical design tolerances
  • Poor alignment to real-world coordinate systems
  • Data that cannot be reliably modelled in SolidWorks or Inventor
  • Extra time and cost spent โ€œfixingโ€ scan data before design can begin

Why would you spend money on a scan that cannot be used for engineering?


Engineer performing engineering-grade laser scanning of a dragline excavator at a Hunter Valley mine for SolidWorks and Autodesk Inventor design

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Engineering-Grade Laser Scanning โ€” Designed for CAD Use

Hamilton By Design approaches laser scanning as an engineering input, not a visual deliverable.

Our Hunter Valley laser scanning services are planned and executed so that scan data can be:

  • Used directly in SolidWorks
  • Imported and referenced accurately in Autodesk Inventor
  • Modelled into fabrication-ready geometry
  • Trusted for mechanical, structural, and layout decisions

This means the scan is not the end product โ€” it is the foundation for engineering and design.


Why Scanner Capability Matters

Not all scanners โ€” or scanning providers โ€” are equal.

Low-accuracy or inappropriate scanning equipment can result in:

  • Global accuracy drift
  • Poor definition of critical interfaces
  • Inability to confidently model mating parts, pipework, or steelwork
  • Designs that โ€œlook rightโ€ on screen but fail on site

Hamilton By Design uses engineering-grade scanning equipment and workflows, ensuring the captured data supports:

  • Mechanical equipment upgrades
  • Structural modifications
  • Conveyor, chute, and platform design
  • Fabrication and installation planning

Hunter Valley Applications Where CAD-Ready Scans Matter

Mining & CHPP Upgrades

Laser scanning of conveyors, transfer stations, chutes, and structures that must integrate precisely with new mechanical equipment.

Power Generation & Utilities

Accurate capture of plant rooms, pipework, platforms, and access systems for compliance and upgrade works.

Manufacturing & Heavy Industry

Reliable spatial data to support machinery installation, relocation, and layout optimisation.

Brownfield Construction & Retrofits

Engineering-grade scans to avoid clashes, rework, and costly shutdown overruns.


Engineer-Led Scanning โ€” Not Just Data Capture

At Hamilton By Design, laser scanning is delivered by engineers who understand how the data will be used.

This ensures:

  • Scan resolution and accuracy are matched to design intent
  • Critical interfaces are captured correctly
  • Data integrates seamlessly with CAD workflows
  • Accountability is maintained from scan through to design and documentation

You donโ€™t just receive a point cloud โ€” you receive usable engineering data.


Deliverables That Engineers Can Actually Use

Depending on your project, we provide:

  • Registered, engineering-grade point clouds
  • CAD-ready reference data for SolidWorks and Inventor
  • Section views and alignment references
  • Models and drawings derived directly from scan data
  • Documentation suitable for fabrication and construction

Everything is scoped so the scan adds value immediately, not later after rework.


Hunter Valley Laser Scanning โ€” Designed to Be Used, Not Admired

Laser scanning should remove uncertainty, not create more work.

By ensuring scan data can be used directly in SolidWorks and Autodesk Inventor, Hamilton By Design helps Hunter Valley projects move from site capture to design, fabrication, and installation with confidence.

Hamilton By Design delivers engineering-grade laser scanning in the Hunter Valley โ€” built for real engineering outcomes, not just visualisation.

Contact us to discuss your Hunter Valley laser scanning requirements or arrange an engineering-led site scan.

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3D Construction Scanning Darwin

Engineering-grade 3D laser scanner capturing Darwin port infrastructure, harbour assets, and urban skyline

Engineering-Grade LiDAR for Accurate As-Built & Construction Delivery

Construction projects in Darwin operate in a demanding environment โ€” tropical weather, remote logistics, accelerated schedules, and complex interfaces between structural, mechanical, and architectural elements. 3D construction scanning provides a reliable digital foundation to reduce risk, eliminate rework, and support confident decision-making throughout the project lifecycle.

Hamilton By Design delivers engineering-grade 3D construction scanning in Darwin, supporting contractors, engineers, builders, and asset owners with accurate spatial data, as-built models, and construction-ready documentation.

๐Ÿ‘‰ Learn more about our Darwin scanning capability:
https://www.hamiltonbydesign.com.au/3d-scanning-in-darwin/
https://www.hamiltonbydesign.com.au/home/engineering-services/3d-scanning-darwin/darwin-lidar-laser-scanning-services/


What Is 3D Construction Scanning?

3D construction scanning uses high-accuracy LiDAR laser scanners to capture the real-world geometry of construction sites, partially completed works, and existing assets. The output is a dense, survey-grade point cloud that can be used to create:

  • Accurate as-built drawings
  • BIM and digital twin models
  • Clash detection and coordination models
  • Verification of construction tolerances
  • Retrofit and upgrade designs

Unlike traditional tape or total-station methods, LiDAR captures millions of points per second, ensuring complex geometry is recorded correctly the first time.


Engineering-grade 3D laser scanner capturing Darwin port infrastructure, harbour assets, and urban skyline

Why 3D Construction Scanning Matters in Darwin

Construction in Darwin often involves:

  • Live brownfield sites
  • Remote or logistically constrained projects
  • Tight shutdown or installation windows
  • High consequences of dimensional errors

3D construction scanning enables:

โœ” Reduced rework and RFIs
โœ” Improved trade coordination
โœ” Accurate verification before fabrication
โœ” Faster design and approval cycles
โœ” Safer site data capture with minimal disruption

This is particularly valuable for industrial buildings, ports, power generation facilities, defence infrastructure, and commercial developments across the Northern Territory.


Typical Construction Applications

As-Built Verification

Confirm what has actually been built โ€” not what was assumed โ€” before handover, certification, or the next construction stage.

Construction Progress Capture

Document progress at key milestones to support planning, claims, and coordination.

Retrofit & Upgrade Projects

Capture existing structures accurately before mechanical, electrical, or structural upgrades commence.

Clash Detection & Coordination

Overlay scanned data with design models to identify clashes early and avoid costly site changes.


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Engineering-Led Scanning โ€” Not Just Data Capture

At Hamilton By Design, 3D construction scanning is delivered by engineers, not just scanning technicians. This means:

  • Scan strategies aligned to engineering outcomes
  • Data captured at appropriate accuracy for construction tolerances
  • Deliverables tailored for CAD, BIM, and fabrication workflows
  • Clear accountability from scan to design to documentation

Our scanning integrates directly with mechanical design, structural analysis, and construction documentation services โ€” providing a single source of truth for your project.


Deliverables to Suit Construction Teams

Depending on your requirements, we can provide:

  • Registered point clouds
  • CAD-ready models
  • Revit / BIM outputs
  • Section views and construction references
  • Engineering drawings derived from scan data

All deliverables are tailored to suit builders, engineers, subcontractors, and asset owners.


Our clients:


3D Construction Scanning Darwin โ€” Partner with Confidence

Whether you are delivering a new build, managing a complex refurbishment, or upgrading an existing facility, 3D construction scanning in Darwin provides the clarity and accuracy needed to build with confidence.

Hamilton By Design supports construction projects across Darwin and the Northern Territory with engineering-grade LiDAR scanning, practical deliverables, and real-world construction experience.

Let Connect us to discuss your project requirements or arrange a site scan.

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3D Scanning Engineering in Cobar

3D Scanning Engineering in Cobar

Cobar is one of Australiaโ€™s classic outback mining towns. Known for its deep underground copper and polymetallic mines, engineering in Cobar is shaped by heat, dust, isolation, and long-life assets that have been modified many times over decades. It is an environment where practical engineering, accurate information, and โ€œright-first-timeโ€ delivery matter.

Hamilton By Design supports projects in and around Cobar by combining 3D LiDAR laser scanning, mechanical and structural engineering, 3D CAD modelling, FEA, and fabrication-ready drafting. This integrated approach helps mining and industrial projects move forward with confidenceโ€”without relying on assumptions or outdated drawings.

Engineering challenges unique to Cobar

Engineering in Cobar rarely starts with a blank slate. Most sites are brownfield, with infrastructure that has evolved over time and documentation that may be incomplete or no longer accurate. Combined with deep underground workings, extreme heat, and long supply chains, this creates a strong need for accurate as-built data before any design or fabrication begins.

This is where digital engineering workflows deliver real value.

3D Laser Scanning for Cobar mining and industrial sites

Hamilton By Design uses high-accuracy 3D Laser Scanning to capture the true as-built condition of mining and industrial assets in Cobar. Laser scanning records millions of precise measurements, creating a complete digital record of existing plant, structures, and interfaces.

3D laser scanning is particularly valuable in Cobar for:

  • Underground and surface mining infrastructure
  • Brownfield plant and steelwork
  • Assets with limited or outdated drawings
  • Projects with tight shutdown windows

Scanning is completed during short, controlled site visits, minimising disruption while providing reliable data that can be used throughout the project.

From scan data to accurate 3D models

Once scanning is complete, data is processed off site and converted into detailed 3D CAD Modelling. These models reflect what actually exists on siteโ€”not what legacy drawings suggest should exist.

For Cobar projects, scan-based 3D modelling supports:

  • Mechanical upgrades and equipment replacements
  • Structural additions such as platforms, supports, and access ways
  • Integration of new assets into constrained layouts
  • Long-term digital records for future maintenance and upgrades

Working from accurate models significantly reduces uncertainty and rework.

Mechanical and structural engineering built on reality

Engineering in Cobar often involves integrating modern equipment into ageing infrastructure. By working directly from scan-derived models, engineers can:

  • Understand existing load paths and constraints
  • Check clearances and access early
  • Coordinate mechanical and structural elements in a single environment

This leads to designs that are practical, buildable, and aligned with site realities.

FEA to verify performance and safety

Where performance, fatigue, or compliance is critical, Hamilton By Design applies FEA Capabilities to support engineering decisions.

Finite Element Analysis is commonly used in Cobar to:

  • Check structural capacity of existing assets
  • Assess modifications to ageing steel and supports
  • Review fatigue, vibration, and deflection
  • Support engineering approval and sign-off

Using FEA on scan-based geometry provides confidence that designs will perform as intended under real operating conditions.

Easy-to-build fabrication drawings with engineering approval

Clear documentation is essential for remote locations like Cobar, where rework is costly and time-consuming. Hamilton By Design produces fabrication-ready Drafting directly from coordinated 3D models.

Typical deliverables include:

  • General arrangement and detail drawings
  • Fabrication and installation drawings
  • Engineering-reviewed and approval-ready documentation

This focus on clarity and constructability helps fabricators and site teams build accurately the first time.

Reducing site risk through digital engineering

By capturing site conditions once and completing most engineering off site, projects benefit from:

  • Fewer site visits and lower travel costs
  • Reduced safety exposure
  • Better coordination before fabrication
  • Higher confidence during installation

For Cobarโ€™s remote and demanding environment, this approach delivers measurable project benefits.

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Practical engineering outcomes for Cobar

Cobar engineering demands solutions that are robust, maintainable, and grounded in reality. Hamilton By Designโ€™s integrated scanning and engineering workflow brings together accurate data, sound engineering judgement, and clear documentation to deliver upgrades that work first time.

3D Scanning Engineering in Cobar is about turning complex, brownfield conditions into clear, buildable engineering outcomesโ€”supporting mining operations now and into the future.

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3D CAD Modelling | 3D Scanning

3D LiDAR Scanning Solutions Australia: Capturing Engineering-Grade Accuracy for Mining, Industrial & Infrastructure Projects

3D LiDAR scanning has rapidly become one of Australiaโ€™s most valuable engineering tools โ€” and for good reason. From mining CHPPs to power stations, manufacturing plants, processing facilities, marine infrastructure, and complex brownfield upgrades, LiDAR delivers accuracy, clarity, and reliability that traditional measurement methods simply canโ€™t match.

Across Australiaโ€™s most demanding industrial regions โ€” the Hunter Valley, Bowen Basin, Pilbara, Mount Isa, Central Coast, Sydney, Adelaide, and beyond โ€” Hamilton By Design provides engineering-grade 3D LiDAR scanning, mechanical design, and full digital-engineering workflows that help clients minimise shutdown duration, eliminate rework, and make better decisions.

This page explains what 3D LiDAR scanning is, why it matters, and how it delivers real, measurable benefits to Australian mining, industrial, and manufacturing operations.


What Is 3D LiDAR Scanning?

LiDAR (Light Detection and Ranging) uses laser pulses to measure millions of points per second, capturing the exact geometry of equipment, structures, and environments. The result is a high-resolution point cloud that serves as a digital replica of the asset โ€” precise down to the millimetre.

Hamilton By Design uses FARO engineering-grade scanners delivering:

  • ยฑ1โ€“2 mm accuracy
  • Full-colour point clouds
  • Safe, fast external and internal scanning
  • High-resolution data suitable for mechanical design and fabrication

This accuracy allows us to model steelwork, chutes, conveyors, piping, tanks, equipment frames, building interiors, structural interfaces, and entire wash plants with confidence.


Why Australian Industries Are Turning to LiDAR

Australiaโ€™s mining, energy, and industrial sectors face unique pressures:
tight shutdown windows, ageing infrastructure, safety constraints, limited access, and the constant demand for more accurate data.

LiDAR scanning solves these challenges by offering:

1. Fast, Safe, Non-Contact Measurement

No climbing into hazardous areas.
No lengthy tape measurements.
No assumptions.

LiDAR captures everything from a safe distance โ€” ideal for CHPPs, crushing circuits, transfer towers, power stations, and restricted plant rooms.


2. Zero Guesswork in Brownfield Engineering

Brownfield sites are messy. Nothing is straight, square, or built to the original drawing anymore.

With LiDAR:

  • Misalignment is captured
  • Deformation is visible
  • Corrosion and sag are measurable
  • Legacy drawings can be validated or corrected

This drastically reduces design error across upgrades, fabrication, and shutdown works.


3. Millimetre-Accurate 3D Models for Fabrication

After scanning, Hamilton By Design converts the point cloud into:

  • SolidWorks 3D models
  • GA drawings
  • Fabrication drawings
  • DXF profiles
  • Shop-ready detail packs

Fabricators love it because parts fit the first time, and rework is almost eliminated.


4. Better Shutdown Planning

LiDAR scanning provides clear digital visibility of:

  • Access routes
  • Lifting paths
  • Structural constraints
  • Tie-in locations
  • Clash points

This leads to safer, faster, more predictable shutdown execution.


5. Digital Twins for Long-Term Asset Management

A structured point cloud becomes a digital baseline for future planning.
Clients use it for:

  • Condition monitoring
  • Deviation tracking
  • Long-term upgrade planning
  • Documentation for compliance

It builds engineering resilience into the asset lifecycle.


Industries We Support Across Australia

Hamilton By Design delivers LiDAR scanning and mechanical engineering solutions nationwide, supporting:

Mining & Heavy Industry

  • CHPPs
  • Coal handling plants
  • Hard-rock processing facilities
  • Underground & surface operations
  • Conveyors, chutes, crushers, screen houses

Energy & Utilities

  • Power stations
  • Turbine halls
  • Boiler houses
  • Substations
  • Cooling water systems

Manufacturing & Industrial

  • Plants and factories
  • Production lines
  • Warehouses
  • Material-handling systems

Data Centres & Infrastructure

  • Fit-out scans
  • MEP coordination
  • Expansion planning
  • Brownfield integration

Wherever precision and clarity are required, LiDAR scanning adds value.


Our Digital Engineering Workflow

Hamilton By Design integrates LiDAR scanning into a full project lifecycle:

  1. On-site LiDAR scan using FARO engineering-grade equipment
  2. Processing in FARO Scene to create a clean, structured point cloud
  3. Import into SolidWorks for modelling of required geometry
  4. 3D modelling & mechanical design
  5. Clash detection & feasibility checks
  6. 3DEXPERIENCE reviews with clients
  7. Fabrication drawings, DXF files, and shop packs
  8. Handover + digital twin for future works

This ensures absolute clarity from the first scan to the final signed-off drawing.


Benefits for Australian Projects

โœ” Parts fit first time

โœ” Shutdown durations reduced

โœ” Fabricators receive complete, accurate information

โœ” Safer site access with fewer high-risk activities

โœ” Eliminates rework, delays, and measurement errors

โœ” Enhances engineering collaboration

โœ” Reduces total project cost

LiDAR scanning isnโ€™t just a measurement method โ€” itโ€™s a competitive advantage.


Why Choose Hamilton By Design

  • Over a decade of experience in heavy industry
  • Extensive CHPP and mining plant expertise
  • SolidWorks Simulation, FEA, and advanced modelling capability
  • Fast mobilisation across Australia
  • Detailed, fabrication-ready deliverables
  • LinkedIn-trusted and industry-proven
  • Engineering accuracy at every step

For clients across the Hunter Valley, Bowen Basin, Pilbara, NSW, QLD, WA, and SA โ€” we offer scalable, high-precision digital engineering that delivers reliability and confidence.


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Ready to Start Your Project?

Hamilton By Design offers 3D LiDAR scanning anywhere in Australia, from mine sites to manufacturing plants to data centres.

If youโ€™re planning:

  • an upgrade
  • a shutdown
  • a brownfield expansion
  • a feasibility study
  • or an equipment replacement

โ€ฆLiDAR scanning is the smartest starting point.

Contact us today to book a site scan or request a proposal.

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