Tag: Engineering

Engineering covers the application of technical knowledge, analysis, and design to solve real-world industrial, infrastructure, construction, and manufacturing challenges. This tag brings together content that demonstrates how engineering principles are applied through practical design, verification, and documentation to deliver safe, reliable, and buildable outcomes.

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3D Scanning Engineering Simplified in Pilbara

3D Scanning Engineering Simplified in Pilbara

The Pilbara is one of the most iconic industrial landscapes in the world — a region defined by massive iron ore operations, rail networks, export ports, processing hubs, remote infrastructure, and some of the toughest working conditions in Australia. With extreme heat, red-dust environments, heavy-duty machinery and 24-hour production schedules, engineering in the Pilbara demands precision, reliability and speed.

Hamilton By Design supports Pilbara projects with an end-to-end workflow that integrates 3D LiDAR laser scanning, 3D CAD modelling, engineering assessments, FEA analysis, and fabrication-ready drafting — all engineered to remove guesswork and simplify brownfield and greenfield upgrades in high-risk, high-value industrial environments.

Whether you work across Port Hedland, Karratha, Newman, Tom Price, Dampier, Paraburdoo, or remote mine-site operations, our engineering-led scanning workflow delivers the clarity you need to design, install and maintain plant assets with confidence.

Why the Pilbara Is Unique for Engineering Projects

The Pilbara stands apart from nearly every other region in the country. Its uniqueness comes from:

1. Mega-scale iron ore operations

With some of the world’s largest open-cut mines and export volumes, the Pilbara’s infrastructure is constantly expanding — conveyors, stackers, reclaimers, crushers, screening plants, workshops, fuel systems, and ore-handling upgrades all require high-accuracy as-builts for planning and design.

2. Remote location and logistics constraints

Downtime is expensive and mobilisations are even more so. Every hour counts. Designs need to be right the first time — which is where digital capture and modelling become essential.

3. Harsh environmental conditions

Extreme temperatures, abrasive dust, corrosion, wind loads and environmental regulations make compliance, materials selection, and structural design more complex.

4. Brownfield complexity

Most Pilbara sites have decades of modifications layered over the original design. This means undocumented interferences, alignment issues, legacy steelwork, variable foundations and inconsistent documentation that require precise digital capture.

5. High-risk, high-value assets

Bulk-handling machines, load-out systems, transfer towers, and ore-processing plant modules rely on millimetre-accurate measurement for safe and compliant upgrades.

These factors make 3D laser scanning + engineering modelling the most reliable way to plan and execute upgrades across Pilbara operations.

High-Accuracy 3D LiDAR Scanning for Mining & Processing

Hamilton By Design captures full site geometry using engineering-grade LiDAR scanners to deliver millimetre-accurate as-built data.

Our scanning is ideal for:

  • conveyors, transfer towers & trestles
  • stackers, reclaimers, crushers & screening plants
  • train load-out facilities
  • pipe racks, pump systems & mechanical services
  • structural platforms, handrails & walkways
  • workshop fit-outs and maintenance bays
  • port and marine bulk-handling infrastructure

Explore our service:
3D Laser Scanning

The resulting point cloud forms a digital twin of your facility — enabling precise design checks, measuring, clash detection and upgrade planning without repeated site visits.

Turning Scans Into Engineering-Ready Models

Once captured, your point cloud is converted into clean, accurate 3D CAD models suitable for mechanical, structural and fabrication workflows.

Learn more:
3D CAD Modelling

Our models support:

  • brownfield plant upgrades
  • conveyor realignment or replacement
  • new steelwork tie-ins
  • equipment skid design & integration
  • pump, piping & mechanical layouts
  • layout optimisation & access compliance

This level of detail dramatically reduces installation risk and fabrication rework — critical in remote regions like the Pilbara.

Engineering & FEA for Heavy Industry

The Pilbara’s large-scale machinery and structures require robust engineering verification. Hamilton By Design provides mechanical and structural assessments backed by advanced simulation.

View capabilities:
FEA Capabilities

Our engineering services include:

  • linear static stress checks
  • fatigue assessment
  • buckling & stability analysis
  • thermal, vibration and modal analysis
  • pressure vessel & structural load evaluation
  • mechanical failure diagnostics

From bucket-wheel components to crusher supports, conveyor gantries and mobile equipment frames — we ensure your assets meet compliance and performance requirements.

Fabrication-Ready Drafting for Pilbara Projects

Clear drawings reduce installation errors, accelerate shutdown work, and streamline fabrication.

Explore drafting services:
Drafting

We deliver:

  • GA drawings
  • detailed fabrication drawings
  • weld maps & BOMs
  • workshop documentation
  • isometric piping & ducting drawings
  • tender & construction documentation

Our drafting aligns with your fabricator’s preferences, ensuring clean workflow from modelling to installation.

Why Pilbara Projects Choose Hamilton By Design

Hamilton By Design offers a fully integrated engineering workflow:

  1. 3D LiDAR Scan – capture the real-world geometry
  2. Point-Cloud Processing – aligned, registered and clean
  3. Engineering 3D Models – accurate and clash-checked
  4. Engineering Analysis – FEA, structural checks, mechanical assessment
  5. Fabrication Drafting – ready for workshop, procurement or installation
  6. Ongoing Support – modifications, design updates, QA records

This leads to:

  • fewer shutdown delays
  • reduced on-site measuring
  • safer brownfield engineering
  • faster design cycles
  • less fabrication error
  • significant cost savings on remote-site mobilisation
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Supporting Pilbara Iron Ore, Energy, Infrastructure & Export Projects

Hamilton By Design supports work across:

  • Rio Tinto, BHP, FMG & Roy Hill operations
  • processing plants & ore-handling facilities
  • rail infrastructure and load-out systems
  • marine and port bulk-handling terminals
  • camp facilities, utilities & remote plants
  • structural and mechanical maintenance upgrades

From Newman to Port Hedland, Dampier, Karratha, Christmas Creek, Tom Price and beyond — our engineering-led scanning capability simplifies complex projects in one of Australia’s most demanding industrial environments.

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3D Scanning Engineering Simplified in Kalgoorlie–Boulder

3D Scanning Engineering Simplified in Kalgoorlie–Boulder

Kalgoorlie–Boulder is unlike any other city in Australia. Built on one of the richest goldfields on Earth, it remains a powerhouse of heavy industry, large-scale mining, metallurgical processing, mechanical maintenance and fabrication. With vast open-cut mines, underground networks, processing plants, workshops, rail infrastructure and expanding industrial precincts, the region demands precision, resilience and engineering that can stand up to harsh environmental conditions.

Hamilton By Design supports these exact needs with 3D LiDAR laser scanning, advanced engineering services, accurate 3D CAD modelling, and fabrication-ready drafting. For brownfield upgrades, shutdown planning, structural assessment or new installations, we simplify engineering by delivering millimetre-accurate digital data and industry-grade design documentation.

Why Kalgoorlie–Boulder Is Unique for Engineering Projects

Kalgoorlie–Boulder is shaped by extreme conditions and complex industrial systems. Its uniqueness comes from:

1. One of the world’s largest open-cut mines

The Super Pit and surrounding operations involve large-scale mechanical systems, crushers, conveyors, structural platforms, heavy mobile equipment and intricate processing facilities. These environments change frequently as operations evolve, making as-built accuracy critical.

2. Harsh, abrasive and high-wear environments

Dust, vibration, heat and heavy loading accelerate wear on structural steel, machinery and plant systems. Engineering assessments and redesigns must factor in high fatigue cycles and abrasive service.

3. A dense concentration of fabrication & maintenance workshops

Kalgoorlie–Boulder supports workshops specialising in mill relining, crusher repairs, structural fabrication, heavy-haul equipment maintenance and mining components. These businesses rely on accurate geometry for reverse-engineering and fit-out of parts.

4. Constant brownfield upgrades

Processing plants, conveyors, crushers, pump stations and underground infrastructure undergo frequent modifications—making 3D scanning and digital twins essential for reducing shutdown time and project risk.

5. Remote-region reliability demands

Any mistake in fabrication or installation results in delays, lost production and major cost impacts. That’s why engineering certainty is paramount.

How Hamilton By Design Supports Kalgoorlie–Boulder Industries

We bring an engineer-led, accuracy-driven approach to projects across gold processing plants, mining workshops, underground facilities, industrial yards and remote infrastructure.

High-Accuracy 3D LiDAR Laser Scanning

Our first step is capturing your site or equipment with millimetre-level precision using 3D laser scanning. This allows your team to design, fabricate and install with full confidence. Laser scanning is perfect for crushers, platforms, conveyor systems, tanks, mechanical rooms, structural steel and plant upgrades.

Learn more here:
3D Laser Scanning

Benefits for Kalgoorlie–Boulder include:

  • Reduced downtime during shutdowns
  • No need for repeat site visits
  • Accurate tie-in points for brownfield modifications
  • Clear visibility of alignment issues, deflections and wear
  • Safe data capture in challenging environments

Intelligent 3D CAD Modelling for Mining & Industrial Assets

Once scanned, we convert the point cloud into accurate 3D CAD models suitable for engineering analysis, fabrication and layout planning.

Learn more here:
3D CAD Modelling

This enables:

  • Clash detection before fabrication
  • Reverse-engineering of components
  • Visualisation of complex plant areas
  • Better coordination between engineers, fabricators & installers

Perfect for rebuilds, relocations, shutdown works and equipment optimisation.

Engineering & FEA for Mining-Grade Demands

Kalgoorlie–Boulder’s high-load and high-fatigue environments require engineering that goes beyond standard design. Hamilton By Design provides mechanical and structural assessment, optimisation, and FEA-based verification.

Learn more here:
FEA Capabilities

Our analysis supports:

  • Structural steelwork validation
  • Chute, tank and vessel assessments
  • Conveyor and machinery load cases
  • Fatigue and vibration studies
  • Repair strategy development

This ensures your equipment remains safe, compliant and production-ready.

Fabrication-Ready Drafting for Workshops & Site Installations

From detailed drawings to GA layouts and isometrics, we deliver drafting packages suited for mining workshops, fabrication yards and onsite installation teams.

Learn more here:
Drafting Services

We provide:

  • Workshop drawings
  • Structural detailing
  • Mechanical layouts
  • Piping/isometric drawings
  • As-built drawing updates

Clear documentation means fewer fabrication errors, less rework and a smoother installation process.

Real-World Use Cases in Kalgoorlie–Boulder

Hamilton By Design supports projects such as:

  • Plant expansion and shutdown upgrades
  • Crusher and conveyor rebuilds
  • Structural assessments and remediations
  • Mill, tank and chute upgrades
  • Workshop fit-outs and equipment design
  • Remote infrastructure and facility upgrades

With accurate scanning, engineering certainty and integrated modelling, your team can make confident decisions at every stage.

Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Why Hamilton By Design Is a Strong Fit for Kalgoorlie–Boulder

  • Engineer-led scanning ensures precision and technical oversight
  • Mining-grade modelling and engineering
  • Reduced rework, faster fabrication and safer installations
  • End-to-end workflow from scan → model → engineer → draft
  • Ideal for remote or high-complexity environments

Kalgoorlie–Boulder projects demand reliability, clarity and accuracy — and that’s exactly what we deliver.

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3D Scanning Engineering in Katherine

3D Scanning Engineering in Katherine

Delivering Precision Laser Scanning, Engineering, 3D Modelling & Drafting for the Northern Territory

Katherine is one of the Northern Territory’s most strategically important regional centres — a crossroads between mining operations, defence activity, agricultural production, remote-area logistics and critical transport routes stretching across northern Australia. Its unique mix of rugged landscapes, flood-influenced terrain, ageing infrastructure and rapidly evolving industrial needs means projects here must be planned with accuracy, resilience and efficiency.

Hamilton By Design supports clients across Katherine and the broader NT by providing 3D LiDAR laser scanning, mechanical and structural engineering, 3D CAD modelling, and fabrication-ready drafting — an end-to-end digital engineering workflow built for remote, high-demand and complex environments.

Whether you are upgrading plant equipment, expanding a depot, documenting as-built assets, or planning remote-area infrastructure works, our engineering-led scanning approach gives you clarity, certainty and confidence.

🌾 Why Katherine Is a Unique Engineering Environment

Katherine stands apart due to several defining characteristics:

1. Gateway to Major Mining & Resource Regions

Operations in the Big Rivers region, remote NT mining projects, and transport corridors rely on accurate infrastructure planning and maintenance. Many sites require brownfield upgrades, alignment checks, structural assessments and digital documentation — all supported by LiDAR and 3D modelling.

2. Defence Presence and Strategic Infrastructure

RAAF Base Tindal and associated facilities create continual demand for compliant, precise, and well-documented engineering works. Laser scanning is vital for site upgrades, retrofits, and high-security facility documentation.

3. Flood-Prone and Geographically Complex Terrain

Katherine’s unique landscape — including floodplains, waterways, and uneven terrain — makes traditional surveying difficult and risky. 3D scanning captures real-world geometry safely and with millimetre accuracy.

4. Remote-Area Logistics, Agriculture & Transport Hubs

From agricultural processing to transport depots and maintenance facilities, Katherine relies on accurate digital design to minimise downtime and prevent costly construction errors.

These factors make digital engineering, LiDAR scanning, and precision drafting essential for successful project delivery.

📡 3D LiDAR Laser Scanning for Katherine Projects

Hamilton By Design uses engineering-grade 3D LiDAR scanners to capture complete as-built site data, delivering unmatched accuracy for planning, upgrades and fabrication.

Our scanning captures:

  • structural steel, platforms, walkways and frames
  • mechanical equipment layouts and tie-in points
  • pipework, tanks, conveyors, pumps and processing equipment
  • buildings, depots, workshops and remote facility layouts
  • terrain, drainage paths, access roads and outdoor assets

This level of detail dramatically reduces risk, improves communication between contractors, and enables precise design outcomes.

🔗 Learn more:
3D Laser Scanning

📐 3D CAD Modelling — Turning Scans Into Smart Engineering Models

Once scanned, our team converts the point cloud into intelligent CAD models that allow clients in Katherine to design, plan and fabricate with total confidence.

Our modelling supports:

  • mechanical systems (pumps, conveyors, screens, chutes)
  • structural frameworks, footings, platforms and access ways
  • equipment replacement studies and upgrade layouts
  • GA drawings, detailed fabrication drawings and isometrics
  • clash detection and layout optimisation before fabrication

🔗 See our modelling capability:
3D CAD Modelling

This digital foundation is especially valuable in remote NT locations where rework, delays and inaccurate measurements are costly.

🔧 Engineering & FEA Capability for Katherine’s Industries

Our mechanical and structural engineering services cover everything from feasibility assessments to detailed verification.

We offer:

  • structural integrity assessments
  • mechanical design for processing and handling systems
  • vibration, fatigue and load assessments
  • pressure vessel, piping and equipment support analysis
  • multi-body assemblies and operational load modelling

For advanced validation, our Finite Element Analysis (FEA) capabilities allow us to simulate stresses, heat transfer, vibration, buckling and more — ensuring the final design meets compliance, safety and performance standards.

🔗 Explore FEA capabilities:
FEA Capabilities

✏️ Drafting Services — Fabrication-Ready Documentation

Hamilton By Design produces clear, accurate engineering drawings that support fabrication, installation and QA requirements.

Our drafting services include:

  • fabrication drawings
  • structural detailing
  • mechanical layouts
  • piping isometrics
  • BOMs and material schedules
  • as-built drawing production from LiDAR scans

🔗 View our drafting services:
Drafting

This ensures Katherine workshops, fabricators and contractors can build efficiently and confidently — with no need for guesswork on site.

🚀 Why Hamilton By Design Is the Right Fit for Katherine

  • Engineer-led scanning, ensuring accuracy suitable for real engineering and fabrication
  • Fast mobilisation across the NT, Queensland and remote locations
  • Experience with mining, defence, industrial and infrastructure projects
  • A single-source workflow — scan → model → engineer → draft
  • Reduced rework, downtime and installation delays

Whether you’re maintaining infrastructure, upgrading equipment, or planning new facilities in Katherine, Hamilton By Design delivers clarity, precision and reliability at every stage.