SolidWorks

Engineering workflow illustration showing 3D CAD modelling, scan-to-CAD, fabrication drawings, FEA analysis, visualisation, and collaborative digital engineering for industrial plant infrastructure.

SolidWorks Modelling, Drafting & Engineering Services

Precision CAD for Mining, Manufacturing, Construction & Industrial Projects Across Australia


SolidWorks CAD software logo used for mechanical engineering and 3D design.

SolidWorks is at the heart of modern engineering design โ€” and at Hamilton By Design, it forms the foundation of our entire digital engineering workflow. We use SolidWorks to transform field data, LiDAR scans, sketches and engineering intent into accurate, fabrication-ready models and drawings that fit first time on site.

From mining wash plants and conveyors to custom machinery, structural steel and plant upgrades, our SolidWorks capability supports projects across heavy industry, manufacturing, power stations and construction sectors throughout Australia.


Digital engineering services diagram illustrating LiDAR scan-to-CAD, 3D modelling, assembly management, fabrication documentation, standards-driven design, and data collaboration.

Why SolidWorks?

SolidWorks is one of the worldโ€™s leading parametric 3D CAD platforms. It allows designers, drafters, engineers and fabricators to work collaboratively inside a powerful modelling environment that supports precision, automation and engineering validation.

Using SolidWorks, we can deliver:

  • Fully parametric 3D models
  • Intelligent assemblies with clear structure
  • Accurate fabrication, machining and general arrangement drawings
  • DXFs for laser/plasma cutting
  • BOMs and part numbering systems
  • Clash checking and motion studies
  • Engineering simulation (FEA) when required

Whether youโ€™re designing new equipment or upgrading existing infrastructure, SolidWorks ensures accuracy, repeatability and seamless integration with real-world fabrication workflows.


Our SolidWorks Services

Hamilton By Design offers a complete suite of SolidWorks engineering and drafting services, including:

3D Parametric Modelling

  • Mechanical components and assemblies
  • Structural steel frames, walkways and supports
  • Chutes, tanks, hoppers, piping and mechanical equipment
  • Models built from LiDAR point clouds, sketches or legacy drawings
  • Configurable models for product variations

2D Drafting & Detailed Drawing Production

  • Fabrication drawings with weld symbols, material specs and tolerances
  • Machining drawings with hole tables, GD&T and section details
  • Assembly drawings with exploded views and Bills of Materials
  • General arrangement (GA) drawings for installation and site coordination

As-Built Modelling & Revision Updates

  • Laser scanโ€“based as-built modelling for accuracy within ยฑ1โ€“3 mm
  • Updating outdated or incomplete drawing sets
  • Reverse-engineering legacy equipment and parts
  • Incorporating site mark-ups and supervisor feedback

Design for Manufacture & Installation (DFM/DFI)

  • Models and drawings structured around efficient workshop fabrication
  • Logical transport splits and lifting points (as directed by engineers)
  • Identifying potential installation conflicts before fabrication
  • Seamless coordination with boilermakers, machinists and installers

Simulation & Engineering Validation (FEA)

When required for engineering refinement, we can integrate:

  • Static FEA
  • Weld analysis
  • Deflection studies
  • Bolt and connection checks
  • Material optimisation

Industries We Support With SolidWorks

Our SolidWorks services support clients across:

  • Coal wash plants (CHPP), mining and materials handling
  • Hard rock processing plants
  • Steel fabrication and manufacturing
  • Power stations and energy infrastructure
  • Industrial construction and commercial buildings
  • Data centres and modular upgrades
  • Mechanical equipment design, jigs and fixtures

If itโ€™s made, machined, fabricated or installed โ€” SolidWorks helps bring it to life.


  • SolidWorks Simulation von Mises stress plot of an internally pressurised pressure vessel, viewed from above, showing colour-mapped stress distribution from low (blue) to high (red) with pressure arrows applied to the internal surfaces and deformation exaggerated for visualisation

SolidWorks + 3D Laser Scanning = Engineering-Grade Accuracy

One of Hamilton By Designโ€™s strongest capabilities is combining SolidWorks with high-accuracy LiDAR scanning.
This workflow ensures that every model and drawing is aligned with true site conditions โ€” drastically reducing rework, clashes and shutdown costs.

Our workflow:

  1. LiDAR Scan โ†’ Point cloud capture
  2. Registration & Cleanup โ†’ Precise as-built data
  3. SolidWorks Modelling โ†’ Fit-for-purpose geometry built to site reality
  4. FAB Drawings โ†’ Ready for plasma cutting, machining and workshop fabrication
  5. Installation Confidence โ†’ Fit-first-time outcomes

This workflow is ideal for brownfield upgrades, shutdown preparation, chute replacements, platforms and mechanical modifications.


SOLIDWORKS Professional Design certification badge by Dassault Systรจmes
SOLIDWORKS Professional Drawing Tools certification badge by Dassault Systรจmes

Why Choose Hamilton By Design for SolidWorks Work?

We bring the perfect blend of engineering experience, drafting expertise and practical understanding of industrial environments.

You benefit from:

  • Deep experience in mining, industrial and fabrication projects
  • Models and drawings that are clean, organised and easy for your team to work with
  • A site-aware mindset โ€” considering lifting, access, installation and maintenance
  • Fast turnaround when deadlines, shutdowns and fabrication schedules matter
  • Flexible engagement โ€” project-by-project, hourly or ongoing drafting support
  • Direct communication with a mechanical engineer, not just a CAD operator

Our aim is not just to draw โ€” but to partner with you to deliver better engineering outcomes.


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3D LiDAR scanning and 3D modelling service button โ€” laser scanner capturing a point cloud for engineering and CAD modelling
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Engage SolidWorks Specialists Today

Whether you need additional drafting support, a full engineering drawing package, or a complete as-built model from a laser scan, Hamilton By Design can help.

Letโ€™s discuss your project requirements
Weโ€™ll tailor a SolidWorks package that matches your scope, timeline and fabrication needs.


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Our clients

3D Modelling From LiDAR Scans

Engineering-Ready Models Built From Accurate As-Built Data

Blue 3D LiDAR scanner icon on a tripod with scanning waves

LiDAR scanning captures the reality of your site.
3D modelling makes that reality usable.

This page builds on our 3D LiDAR Scanning service and explains how Hamilton By Design converts scanned data into precise, structured engineering models that support design, fabrication, shutdown planning, and installation.


Why Modelling Matters After Scanning

A point cloud provides accuracy, but it is not a working deliverable.
Engineering teams need:

  • clean geometry
  • defined features and planes
  • recognisable interfaces
  • predictable reference points
  • controlled design space

Project managers need:

  • reduced risk
  • fewer clashes
  • fewer RFIs
  • predictable shutdown and installation outcomes

Managers need:

  • workflow reliability
  • cost control
  • documentation that stands up to review

3D modelling is the bridge between raw data and real project outcomes.


What We Deliver

1. Engineering-Grade SolidWorks Models

We convert point clouds into structured 3D models with:

  • parametric parts
  • welded structures and frames
  • pipework, flanges, fittings, valves
  • sheetmetal, platework and fabricated items
  • access systems and guarding
  • exact mechanical interfaces

Models are organised, logical, and suitable for engineering design, fabrication, and planning.

Infographic titled โ€˜3D LiDAR Scanning for Pre-Shipment Quality Assuranceโ€™ showing a LiDAR scanner measuring a prefabricated pipe spool in an isometric workshop layout. Surrounding icons represent power stations, CHPP and processing plants, construction sites, and manufacturing plants. A workflow at the bottom illustrates Scan โ†’ Verify โ†’ Check Fit โ†’ Ship โ†’ Install, with the caption โ€˜Accurate scanning โ†’ Controlled fabrication โ†’ Confident installation.
3D LiDAR scanning and 3D modelling service button โ€” laser scanner capturing a point cloud for engineering and CAD modelling
Mechanical engineering services

2. As-Built Models for Brownfield Sites

For CHPP plants, hard-rock processing facilities, conveyor systems, power stations, and industrial environments, we provide:

  • cleaned, registered models of existing geometry
  • accurate structural and mechanical references
  • deviation reports (design vs as-built)
  • clash-ready assemblies for new work

You receive the site โ€œas it is,โ€ not as drawings say it should be.


3. Fabrication-Ready Models

We convert validated geometry into workshop deliverables:

  • fabrication assemblies
  • weldment cut lists
  • DXF profiles and unfolded sheetmetal
  • platework and bracketry
  • bolt patterns and interface geometry
  • tolerance-controlled connection details

Fabricators receive accurate, buildable models that reduce shop and site rework.


4. Shutdown & Installation Support Models

Models built from LiDAR data support:

  • pre-fit checks
  • spanner-swing analysis
  • bolt alignment verification
  • access and removal clearances
  • lift and cranage planning
  • installation sequencing

This gives shutdown teams clarity and control before mobilisation.


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Custom Design for Bespoke Applications

Many sites require components tailored to real-world constraints.
Using the validated scan, we develop custom designs that:

  • match existing geometry
  • maintain required clearances
  • align with real plant conditions
  • support safe access and maintenance
  • comply with engineering and fabrication standards

We design chutes, hoppers, launders, spools, platforms, frames, adapters, guards, and specialty items that integrate seamlessly with your plant.


Full Project Management Capability

Hamilton By Design can manage the full workflow from concept to installation:

Scope Development

We define objectives, constraints, shutdown windows, and deliverables with your team.

Data Capture & Verification

LiDAR scanning provides the baseline for accurate modelling.

Engineering & 3D Modelling

We create controlled, engineering-grade models and drawings.

Fabrication Coordination

We supply workshop files or work with your chosen fabricator.

Installation & Fit-Up Support

We ensure components align with verified as-built conditions.

This provides a controlled, traceable process from problem โ†’ design โ†’ fabrication โ†’ installation.


Why Engineering Teams Choose Hamilton By Design

Engineer-Led Modelling

Models are created by a mechanical engineer who understands:

  • tolerances
  • access
  • load paths
  • fabrication constraints
  • shutdown requirements

This produces models that work on site โ€” not just on screen.


Optimised for Industrial Environments

We specialise in:

  • CHPP and mineral processing
  • conveyors and transfer stations
  • power stations
  • heavy industrial pipework
  • mechanical plant
  • manufacturing facilities

Our workflows are built for brownfield complexity.


Reduced Risk Across the Project

Every model is produced to reduce:

  • clashes
  • rework
  • crane delays
  • shutdown extensions
  • uncertainty in fabrication
  • incorrect assumptions in design

Better data โ†’ better engineering โ†’ better project outcomes.


Deliverables

You receive:

  • SolidWorks assemblies and parts
  • STEP models
  • DWG / DXF fabrication files
  • E57 / RCP point clouds (optional)
  • deviation reports
  • installation check models
  • structured file organisation

Everything is delivered in a clean, logical format suitable for engineering use.


Ready to Turn Your Scan into an Engineering-Ready Model?

We convert LiDAR scans โ€” whether captured by us or supplied by your team โ€” into precise, reliable models that support engineering, fabrication, shutdown planning, and installation.

Contact us to request a proposal or upload your scan data for review.

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Mechanical Engineering

Mechanical engineering design company on the Central Coast developing industrial steel structures using 3D modelling

Mechanical Engineering Services

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Hamilton By Design provides mechanical engineering services focused on practical delivery, constructability, and real-world performance. We support mining, industrial, manufacturing, infrastructure, and brownfield projects where accuracy, safety, and reliability are critical.

Our approach is engineering-led and outcomes-focused. We work closely with asset owners, project teams, and fabricators to deliver mechanical solutions that integrate with existing plant, comply with standards, and can be confidently built and installed.


What We Provide

Mechanical Design & Engineering

We deliver custom mechanical design solutions for plant equipment, materials handling systems, and industrial infrastructure. Our services cover concept development, layout definition, detailed design, and design support through fabrication and installation. Designs are developed with a strong focus on safety, maintainability, constructability, and operational performance.

3D CAD Modelling & Documentation

We produce accurate 3D CAD models and fabrication-ready documentation to support clear communication between engineering, fabrication, and site teams. Our deliverables are structured to minimise ambiguity, reduce rework, and ensure components fit first time. Documentation is developed to suit workshop and site conditions, not just theoretical design intent.

Brownfield Engineering & Upgrades

We specialise in mechanical engineering for brownfield and live operating environments. This includes upgrades, modifications, replacements, and tie-ins where existing geometry, access constraints, and operational continuity must be carefully managed. Our workflows are suited to complex sites where precision and planning are essential.

Engineering Review & Problem Solving

We provide engineering support for troubleshooting, design verification, and performance improvement. This includes reviewing existing designs, identifying failure risks, resolving constructability issues, and developing practical engineering solutions based on site realities and operational experience.


Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

3D LiDAR scanning and 3D modelling service button โ€” laser scanner capturing a point cloud for engineering and CAD modelling
Mechanical engineering services

How We Work

Our engineering services are delivered using an integrated digital workflow that may include 3D laser scanning, coordinated 3D models, and structured engineering documentation. This approach improves accuracy, reduces uncertainty, and supports confident decision-making across the project lifecycle.

We prioritise clear communication, defined scope, and accountability. Our engineers understand fabrication processes, site installation, and operational constraints, allowing us to bridge the gap between design intent and execution.


Industries We Support

  • Mining and mineral processing
  • Heavy industry and manufacturing
  • Materials handling and bulk solids
  • Infrastructure and utilities
  • Industrial plant upgrades and shutdowns

Our clients:


Engage Hamilton By Design

If you require mechanical engineering services that are practical, accurate, and aligned with real-world delivery, Hamilton By Design can support your project from early engineering through to fabrication and site execution.



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