3D Laser Scanning on the Central Coast NSW: From Point Cloud to Build-Ready CAD

From laser scan to CAD: point cloud of Avoca Beach foreshore assets converted into build-ready engineering drawings.

Accurate site data is the difference between a smooth upgrade and a shutdown full of surprises.
At Hamilton By Design, we provide engineering-grade 3D laser scanning (LiDAR) across the Central Coast NSW — including Wyong, Gosford, Tuggerah and Somersby — and convert that data into design-ready CAD and 3D models for industrial and building projects.

If you’re planning equipment upgrades, new conveyors, structural modifications or fabrication packages, scanning gives you reliable geometry before steel is cut or contractors mobilise.

Who this service is for

Our Central Coast scanning services are typically used by:

Project engineers planning plant or building upgrades
Maintenance teams preparing shutdown scopes
Fabricators needing accurate tie-in dimensions
Asset owners updating as-built records
Consultants managing brownfield modifications

If drawings don’t match reality — or don’t exist at all — scanning becomes the safest and fastest way to establish an accurate baseline.

From scan to CAD: turning site data into buildable designs

A point cloud on its own doesn’t solve project risk.
What matters is converting scan data into usable engineering outputs.

Our workflow supports:

2D CAD drawings (plans, sections, elevations)
3D CAD models for layout and clash detection
Tie-in modelling for new equipment and structures
Verification of clearances and access zones
Fabrication-ready geometry for workshop drawings

This scan-to-CAD process is especially valuable for retrofit projects where new components must integrate with existing assets.

Why 3D scanning is ideal for brownfield upgrades

Most Central Coast industrial and commercial sites are brownfield environments — tight access, legacy equipment and undocumented modifications.

3D laser scanning helps to:

Reduce site re-visits and manual re-measuring
Identify clashes early in the design phase
Support off-site prefabrication
Shorten shutdown windows
Improve safety by limiting exposure time on site

When combined with engineering design, scanning becomes a risk-reduction tool, not just a survey method.

Engineer using 3D laser scanner at Avoca Beach foreshore with point cloud and CAD model showing upgrade of coastal stairs and seawall.

Typical Central Coast applications

We regularly support projects across:

Manufacturing and processing facilities

Equipment replacements, conveyor upgrades, access platform modifications.

Warehousing and logistics buildings

Structural modifications, mezzanine installations, services coordination.

Building services upgrades

Plantroom retrofits, mechanical services coordination, compliance verification.

Mining-related fabrication and off-site packages

Where Central Coast workshops are producing components for remote sites.

Local coverage: Wyong, Gosford, Tuggerah and Somersby

Being based on the Central Coast means we can support:

Rapid site capture
Staged scanning across multiple areas
Follow-up verification scans as scope evolves

That flexibility is important when designs change during live projects or shutdown preparation.

How accurate is engineering-grade LiDAR scanning?

Accuracy depends on site conditions and scope, but scanning provides consistent, repeatable geometry across complex environments that would be difficult and time-consuming to measure manually.

More importantly, it captures:

Spatial relationships
Real clearances
True equipment alignment

which are critical for retrofit engineering and fabrication.

When is scanning worth the investment?

Scanning typically delivers the best value when:

Drawings are outdated or incomplete
Fabrication must fit first time
Shutdown time is expensive
Access is restricted or unsafe
Multiple trades must coordinate in tight spaces

In many projects, preventing one major clash or rework cycle pays for the scan many times over.

Planning an upgrade or fabrication project on the Central Coast?

If you’re preparing for a shutdown, equipment upgrade or fabrication package across the Central Coast, early scanning can significantly reduce downstream risk.

Talk to Hamilton By Design about 3D laser scanning and point cloud to CAD support for your project.
We’ll help define the scope and deliverables that best suit your engineering and construction needs.

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How Mechanical Engineers Are Powering Mining on the Central Coast

NSW Central Coast

Mechanical Engineering Consulting

27 January 202628 January 2026

3D Laser Scanning Perth

Engineers using LiDAR scanning at a construction site within the outline of Western Australia to support structural and building services design.

3D Laser Scanning Perth | Engineering-Grade LiDAR & Scan-to-CAD

Engineering-grade LiDAR scanning for industrial, mining and infrastructure projects across Perth and Western Australia.

If you’re planning an upgrade, shutdown or retrofit, accurate as-built data is critical. Hamilton By Design provides engineering-led 3D laser scanning (LiDAR) to capture high-accuracy point clouds that can be used directly for scan-to-CAD modelling, clash detection, fabrication planning and as-built documentation.

We don’t just capture scans — we deliver reality capture that supports real engineering decisions.

3D laser scanning being used on a Western Australian building site to support engineering design and clearance checks.

What We Deliver

Depending on your project, deliverables can include:

Registered point clouds (E57, RCP, RCS)
2D plans, sections and elevations
Scan-to-CAD models (mechanical, structural, piping)
Interface models for replacement components
Clash detection and constructability reviews
Updated as-built documentation after installation

When 3D Scanning Is the Right Tool

3D laser scanning is ideal when accuracy matters and rework must be avoided:

Plant upgrades and brownfield modifications
Shutdown planning and tie-ins
Structural platforms and access upgrades
Pipework reroutes in congested areas
Equipment replacement where OEM lead times are long
Verification of clearances and interfaces
Asset documentation and digital twin foundations

Industries We Support in WA

Mining and mineral processing
Oil and gas and energy
Ports and materials handling
Water and wastewater treatment
Manufacturing and heavy industry
Building services where engineering accuracy is required

Why Engineering-Grade LiDAR Matters

Not all “3D scanning” is the same. For industrial and engineering outcomes, you need:

Millimetre-level accuracy
Long-range capture across large facilities
Reliable registration and QA checks
Data that integrates directly into CAD workflows

Visual scanning may suit walkthroughs and documentation, but when your project involves fabrication, tie-ins and installation, engineering-grade LiDAR is usually essential.

Our Workflow

Define scope and accuracy requirements
On-site capture with minimal disruption
Registration and quality assurance checks
Delivery of point clouds and/or CAD models
Optional scan-to-CAD modelling and drawings for fabrication

This approach reduces site re-visits and ensures the data is fit for engineering use.

Why Hamilton By Design

Engineering-led team, not just scanning operators
Practical deliverables for construction and fabrication
Strong experience in operating industrial environments
Clear scope, consistent QA and project-ready outputs

Perth and WA Coverage

We support projects across Perth metro and regional Western Australia, including:

Kwinana and Rockingham industrial precincts
Henderson and Naval Base
Port of Fremantle
Project-based mobilisation to Pilbara and Goldfields sites

Request a Quote

If you need 3D laser scanning in Perth, send through your site location, required deliverables and project timeframe. We’ll recommend the right capture approach and provide a clear quote.

Contact us to discuss your project.

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3D LiDAR Scanning in Perth & Western Australia

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Mechanical Engineering and 3D Scanning Services in Darwin

Industrial plant in Darwin being digitally captured with 3D scanning to support engineering design and upgrade planning.

Mechanical Engineering and 3D Scanning Services in Darwin

Supporting defence, industrial and infrastructure projects across Northern Australia

Darwin is a strategic industrial hub for Northern Australia, supporting defence facilities, oil and gas operations, ports, power generation and remote infrastructure servicing. Many of these assets operate in harsh environments and have been upgraded over long periods, making accurate design and modification work highly dependent on reliable as-built information.

Hamilton By Design provides engineering-led 3D laser scanning and mechanical engineering services in Darwin, supporting safer, faster and more accurate project delivery across operating facilities.

Engineer using LiDAR scanner to capture an industrial processing plant near Darwin in the Northern Territory for mechanical and structural design.

Engineering Challenges in Northern Australian Facilities

Industrial and infrastructure assets in the Top End face unique challenges, including:

High humidity and corrosion
Cyclone-rated structural requirements
Remote logistics and limited shutdown windows
Ageing infrastructure with incomplete documentation

These factors increase project risk when modifications rely on outdated drawings or manual site measurements.

Engineering-grade reality capture allows accurate design to be completed off-site, reducing rework and improving safety outcomes during installation.

How 3D Laser Scanning Supports Darwin Projects

Plant and Facility Upgrades

When upgrading mechanical systems, pipework, conveyors or process equipment, laser scanning provides accurate spatial data so new components can be designed to fit existing layouts before fabrication.

This is particularly valuable for:

Fuel and gas facilities
Power generation assets
Water and wastewater plants
Defence infrastructure

Shutdown and Maintenance Planning

Short shutdown windows are common in remote facilities. Point cloud models support:

Access and lifting studies
Installation sequencing
Safety and exclusion zone planning

This reduces uncertainty and improves coordination between trades during critical maintenance periods.

Structural and Mechanical Retrofits

For strengthening structures, replacing worn equipment or installing new platforms, scanning provides geometry suitable for:

Fabrication drawings
Structural connection design
Mechanical interface modelling

Minimising the need for repeated site visits in high-risk environments.

Mechanical Engineering Services Supported by Reality Capture

Hamilton By Design integrates 3D scanning directly into engineering workflows, including:

Mechanical design and drafting
Structural support and modification design
Scan-to-CAD and scan-to-BIM modelling
Fabrication drawing development
Installation and constructability reviews

This ensures reality capture delivers practical engineering outcomes, not just visual documentation.

Industries Supported in the Darwin Region

Our engineering and scanning services support a wide range of industries, including:

Defence and military facilities
Oil and gas processing and storage
Port infrastructure and materials handling
Power generation and utilities
Remote industrial facilities and camps
Food and bulk materials processing

These sectors require high levels of accuracy, safety and reliability when modifying operating assets.

Why Engineering-Grade LiDAR Matters

Not all scanning technologies are suitable for industrial engineering.

For mechanical and structural design, projects typically require:

Millimetre-level accuracy
Long-range capture across large facilities
Reliable reference for fabrication and installation

Engineering-grade LiDAR systems provide the precision required to support fabrication-ready design and clash-free installation.

Benefits for Project Owners and Contractors

Using engineering-led reality capture provides measurable advantages:

Reduced re-measurement on site
Fewer design clashes
Improved constructability
Safer design development
Shorter shutdown durations
Greater confidence in project outcomes

In remote locations, avoiding rework and delays has a major impact on overall project cost and schedule.

Supporting Projects Across Northern Australia

While based on the east coast, Hamilton By Design regularly supports regional and remote projects using a combination of:

On-site scanning campaigns
Remote engineering and modelling workflows
Digital collaboration and model review

This allows Darwin-based projects to access specialist engineering and scanning capability without requiring permanent local resourcing.

Final Thoughts

For industrial and infrastructure projects in Darwin, combining mechanical engineering with engineering-grade 3D scanning provides a safer, faster and more reliable way to deliver upgrades in challenging operating environments.

By integrating reality capture directly into design and fabrication workflows, project teams can reduce risk, improve coordination and achieve better construction outcomes across Northern Australia’s critical assets.

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Darwin LiDAR & Laser Scanning Services

3D Scanning Engineering in Darwin

3D LiDAR Scanning & Digital QA Verification | Hamilton By Design

27 January 202627 January 2026

Choosing the Right 3D Scanning Tools for Your Project

Diagram comparing visual scanning, engineering LiDAR and photogrammetry to help choose the right 3D scanning method for construction and engineering projects.

Choosing the Right 3D Scanning Tool for Engineering Projects

3D scanning is now widely used across construction, property, manufacturing, and heavy industry — but not all scanning tools are designed for the same outcomes. Choosing the right technology depends less on the buzzwords and more on what you actually need to do with the data after it’s captured.

This article explains the main types of 3D scanning commonly used in Australia today, what they’re best suited for, and how to choose the right approach for your project.

1. Visual Capture Scanning (Property, Architecture & Digital Twins)

Best for:

Property marketing and virtual tours
Design coordination
Facilities management
Heritage documentation
Basic Scan-to-BIM

Typical outputs:

Web-based walk‑through models
Coloured point clouds
Floor plans and simple BIM geometry
OBJ / E57 exports for modelling

Strengths:

Fast capture
Lower cost
Easy sharing via web platforms
Excellent for stakeholder engagement

Limitations:

Lower geometric accuracy
Not suitable for fabrication tolerances
Not reliable for mechanical or structural fit‑up

This type of scanning is ideal when the goal is visual context and spatial understanding, rather than precise dimensional control.

Engineers using LiDAR scanners to capture plant equipment and convert point cloud data into CAD models for verification and as-built documentation.

2. Engineering‑Grade LiDAR Scanning (Industrial & Retrofit Projects)

Best for:

Mechanical and structural design
Plant upgrades and brownfield sites
Clash detection
Fabrication‑ready modelling
Shutdown planning

Typical outputs:

High‑density point clouds
Registered E57 / RCP datasets
CAD‑ready reference geometry
Scan‑to‑CAD and Scan‑to‑BIM models

Strengths:

Millimetre‑level accuracy
Long‑range capability
Reliable for engineering measurement
Suitable for design verification

Limitations:

Higher equipment and processing cost
Longer setup and registration time
Requires engineering workflows to extract value

Engineering LiDAR is used when design decisions and fabrication depend on accurate geometry, not just visual representation.

3. Photogrammetry (Large Areas & Outdoor Mapping)

Best for:

Stockpile measurement
Terrain mapping
Façade capture
Infrastructure corridors

Typical outputs:

Mesh models
Orthophotos
Surface models

Strengths:

Covers large areas quickly
Drone‑based access
Useful for topography

Limitations:

Less accurate for fine detail
Poor performance in tight or indoor environments
Limited for mechanical components

Photogrammetry is excellent for scale and surface data, but not for high‑precision engineering work.

4. Why the End Use of Data Matters More Than the Scanner

The most common mistake in 3D scanning projects is choosing a capture method before defining:

Will the data be used for design and fabrication?
Or mainly for visualisation and documentation?
Do tolerances matter?
Will components be manufactured from this data?

If scanning is only used for:

Layout confirmation
Space planning
Stakeholder communication

Then visual scanning platforms may be entirely sufficient.

If scanning is used for:

Equipment replacement
Structural modification
Pipework or conveyor interfaces
Custom fabrication

Then engineering‑grade LiDAR is essential.

5. Matching the Tool to the Job

Project Type	Recommended Technology
Real estate & virtual tours	Visual capture scanning
Office and building refurbishments	Visual capture or LiDAR depending on tolerances
Plant upgrades & shutdowns	Engineering‑grade LiDAR
Mechanical retrofits	Engineering‑grade LiDAR
Large outdoor mapping	Photogrammetry or LiDAR
Fabrication from existing assets	Engineering‑grade LiDAR only

6. Scanning Is Only Step One

Regardless of the technology used, scanning only creates value when paired with:

Proper registration and QA
Engineering interpretation
CAD modelling and documentation
Design validation

Without these steps, point clouds remain large files with limited practical use.

The biggest performance gains come when scanning is directly integrated into:

Engineering design
Constructability reviews
Clash detection
Fabrication planning

Infographic explaining how to choose the right 3D scanning tool based on whether a project needs visualisation, engineering design, or large-area measurement.

Final Thoughts

3D scanning is not a single solution — it is a group of technologies with very different strengths.

The right approach depends on whether your project is focused on:

Seeing the space, or
Building from the space

Understanding that difference early can save significant time, cost, and rework later in the project lifecycle.

If you’re unsure which approach fits your project, start by defining what decisions and deliverables will rely on the data — then choose the scanning method that supports those outcomes, not just the fastest or cheapest option.

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3D Laser Scanning

3D Laser Scanning and CAD Modelling Services | Hamilton By Design

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Reality Capture for Live or Operational Sites (High-Risk Environments)

Engineer performing LiDAR scanning on live construction site with BIM model overlay for clash-free installation

Reality Capture for Live Sites Sydney | 3D Scanning Without Shutdowns

Keep Sydney Projects Running: Accurate Reality Capture Without Shutdowns

Many projects across Greater Sydney and the Central Coast take place in live, operational environments — hospitals, shopping centres, CBD offices, industrial plants, transport facilities, and heritage buildings — where shutdowns are either impossible or extremely costly.

At Hamilton By Design, we provide engineer-led reality capture and 3D scanning services that allow accurate measurement, modelling, and verification without interrupting operations. Our approach supports safe access, staged construction, and clash-free installation — keeping your project moving while reducing risk, rework, and variations.

The Challenge of Working in Live Environments

Builders, project managers, and facilities teams face real risks when upgrading or modifying operational sites:

Buildings that have moved over time, with visible cracking or deformation
Changes in soil conditions or legacy engineering affecting structure and services
Outdated or unreliable drawings that no longer reflect site conditions
Unexpected clashes once walls, ceilings, or plant rooms are opened
High costs from rework and contract variations
Safety risks from confined spaces, working at heights, or restricted access zones

Relying on manual measurement or assumptions in these environments increases both programme risk and safety exposure.

Reality capture of operational industrial facility using 3D laser scanning without site shutdown

Non-Contact Measurement for High-Risk and Restricted Sites

Our reality capture solutions use non-contact laser scanning and LiDAR technology to safely collect accurate site data, even in difficult or restricted environments.

This allows us to capture:

Services above ceilings and within plant rooms
Structural elements and building geometry
Equipment clearances and access constraints
Deformed or out-of-plumb structures

All while minimising disruption to occupants and operations.

Safety and Access Benefits

Reduced need for working at heights
Faster site presence and data capture
Minimal interference with daily operations
Scanning possible from walkways or public-access areas
Fewer permits, isolations, and shutdown windows required

This makes scanning ideal for live hospitals, retail centres, offices, and industrial facilities where safety and continuity are critical.

Supporting Staged Construction and Live Upgrades

Live environments rarely allow full shutdowns. Our reality capture workflows are designed to support:

Staged construction programs
Progressive installation of services
Ongoing refurbishment works
Verification before each construction phase

We can also perform repeat scanning to monitor:

Structural movement
Progressive cracking
Deformation of walls, floors, or structural members

This is especially valuable where movement, settlement, or ageing infrastructure is a concern.

Practical Outcomes for Builders and Project Teams

Our scan data is not just collected — it is engineered into practical construction deliverables that support real project decisions.

Clients use our reality capture outputs for:

Design of new mechanical, electrical, and plumbing services
Accurate as-built verification prior to fabrication
Set-out and coordination models for installation
Clash detection before construction begins
Monitoring movement or deformation over time

This reduces uncertainty, improves coordination between trades, and significantly lowers the risk of costly on-site surprises.

Construction-Ready Deliverables

We provide data in formats that integrate directly into your existing workflows and design platforms:

Point clouds (RCP / E57)
Revit models
AutoCAD files
SolidWorks models
2D drawings (plans, sections, elevations)
Clash-ready coordination models

Our focus is on delivering usable, construction-ready information, not just raw scan files.

Engineer-Led Reality Capture — Not Just Scanning

Hamilton By Design is not a scanning-only provider. We deliver end-to-end technical services, allowing us to support projects from concept through to installation.

Our integrated capabilities include:

Reality capture and 3D scanning
Mechanical engineering
Systems management
Project management
Machining and fabrication support

Because our work is engineer-led, scan data is interpreted with constructability, tolerances, and installation constraints in mind — not simply converted into drawings by offshore drafting teams.

This means better decisions, fewer assumptions, and stronger outcomes on site.

Supporting Greater Sydney and the Central Coast

We regularly support projects across:

Sydney CBD and metropolitan areas
Major commercial and retail precincts
Health and education facilities
Industrial and processing plants
Infrastructure and heritage assets
Central Coast commercial and industrial sites

Our local presence allows efficient mobilisation and ongoing project support throughout staged works.

Reduce Risk. Avoid Shutdowns. Build With Confidence.

Reality capture is no longer just a documentation tool — it is a risk management strategy for live environments.

By capturing what is truly on site before construction begins, you can:

Prevent clashes and redesign
Reduce variations and rework
Improve safety planning
Protect programme and operational continuity

Arrange a Phone Consultation

If you are planning works in a live or high-risk environment and need reliable site data without shutdowns:

Please fill out the form below to arrange a phone consultation.

We’ll discuss your site conditions, construction staging, and deliverable requirements, and recommend the most effective reality capture approach for your project.

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Mechanical Engineering Consulting

Mechanical Engineering at the Heart of Mining on the Central Coast

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Engineering-Led 3D Scanning for Brownfield Industrial Upgrades

Mechanical engineer and client reviewing a ROM hopper with two discharge conveyors using LiDAR scanning at a mining bulk material handling facility

Engineering-Led 3D Scanning for Brownfield Industrial Upgrades

Safer Shutdowns, Smarter Design, and More Done With Fewer Resources

Brownfield industrial upgrades are some of the highest-risk engineering activities in mining and heavy industry. Existing assets, live plant interfaces, limited access, and tight shutdown windows leave little room for error.

At Hamilton By Design, we deliver engineering-led 3D LiDAR scanning to support brownfield upgrades—providing accurate site data that enables safer design, efficient shutdown execution, and reliable outcomes when upgrading critical assets such as hoppers, chutes, pump boxes, conveyor transfers, and vertical shaft units.

Why Brownfield Upgrades Fail Without Accurate Site Data

Many brownfield failures trace back to the same root cause:

Design decisions made on assumptions, not reality.

Common issues include:

Outdated or incomplete drawings
Hidden interferences and undocumented modifications
Restricted access for survey and measurement
Time pressure during shutdowns

Engineering-led reality capture removes uncertainty before fabrication and installation begin.

Safety Starts Before the Shutdown

Safety in brownfield environments is largely determined during the design phase, not on site.

3D LiDAR scanning allows engineers to:

Design modifications without repeated site access
Reduce manual measurements in live plant areas
Identify clashes and pinch points early
Improve access, guarding, and maintainability outcomes

By reducing exposure hours and unplanned rework, scanning directly supports safer shutdown execution.

Typical Assets Upgraded in Brownfield Environments

Hamilton By Design supports upgrades to a wide range of industrial assets, including:

Hoppers & Chutes

ROM hoppers
Transfer chutes
Surge bins
Wear-prone interfaces

Conveyors & Transfer Stations

Conveyor head and tail stations
Transfer points
Discharge transitions
Supporting steelwork

Pump Boxes & Process Interfaces

Pump boxes and sumps
Pipework interfaces
Structural supports
Access platforms

Vertical Shaft & Drop Structures

Vertical shaft hoppers
Ore passes
Gravity-fed transfer systems

These assets are often deeply integrated into existing plant, making accurate as-built data critical.

Engineering-Led Scan-to-CAD for Upgrade Design

Our scan-to-CAD workflows are built around engineering outcomes, not just visual models.

This includes:

High-accuracy LiDAR capture of existing conditions
Engineering-intent CAD modelling
Design for fabrication and installation
Clash reduction across mechanical and structural scopes

The result is buildable design that aligns with real-world constraints.

Reliable Support for Shutdown-Driven Projects

Shutdowns demand precision. There is no time for re-measurements or redesign on site.

Engineering-led 3D scanning supports shutdown success by:

Allowing design to be completed well before shutdown
Supporting pre-fabrication of steelwork and chutes
Reducing RFIs and site queries
Increasing the amount of work completed per shutdown

When time and labour are limited, better information delivers better outcomes.

Mining engineers applying design-for-safety principles to improve material handling systems in an industrial workshop

Getting More Done With Fewer Resources

In today’s industrial environment, engineering teams are under pressure to:

Do more with fewer people
Reduce shutdown durations
Control capital and maintenance costs

Accurate digital site data allows teams to:

Minimise engineering rework
Reduce site-based labour
Improve coordination between disciplines
Make confident decisions faster

Reality capture becomes a force multiplier, not just a documentation tool.

Australian Engineering Quality You Can Rely On

Hamilton By Design’s approach reflects Australian engineering standards and site experience.

We don’t just scan — we:

Understand how plant is built and maintained
Design with fabrication and installation in mind
Take responsibility for engineering outcomes

This sets our work apart from low-cost capture services that leave risk unresolved.

Speak With an Engineer

If you’re planning a brownfield upgrade involving:

Hoppers or chutes
Conveyor transfers
Pump boxes or sumps
Vertical shaft or drop structures
Shutdown-critical works

Hamilton By Design provides engineering-led 3D LiDAR scanning to support safer, more reliable brownfield upgrades.

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