What Is the Difference Between a Terrestrial Scanner and a LiDAR Scanner?

Terrestrial, mobile SLAM and drone LiDAR scanners capturing an industrial plant with engineers reviewing point cloud data and drawings

Terrestrial vs LiDAR Scanners | Whatโ€™s the Difference?

Confusion around terrestrial scanning and LiDAR scanning is common โ€” and understandable.
The two terms are often used interchangeably, even though they describe different things.

This page explains the difference in plain language, shows where each approach fits, and helps you decide what level of accuracy and risk is appropriate for your project.


Short Answer (If Youโ€™re in a Hurry)

LiDAR describes the laser measurement technology.
Terrestrial describes how and where that LiDAR scanner is deployed.

Most terrestrial scanners use LiDAR, but not all LiDAR scanners are terrestrial.


Illustration comparing terrestrial LiDAR, mobile SLAM LiDAR and drone scanning on an industrial facility

What Is LiDAR?

LiDAR (Light Detection and Ranging) is a method of measuring distance using laser light.

How LiDAR works

  • A laser pulse is emitted
  • The pulse reflects off an object
  • The return time is measured
  • Distance is calculated and stored as a 3D point

Millions of these points form a point cloud that represents real-world geometry.

What LiDAR is good for

  • Accurate 3D measurement
  • Complex geometry
  • Low-light or enclosed environments
  • Engineering, construction, and industrial sites

LiDAR answers: How is distance measured?


What Is a Terrestrial Scanner?

A terrestrial scanner is a ground-based scanning system, usually mounted on a tripod or fixed position.

Key characteristics

  • Fixed scan position
  • Controlled setup and coverage
  • Known geometry and reference
  • High repeatability and validation

Typical environments

  • Processing plants and CHPPs
  • Structural steelwork
  • Conveyor systems
  • Brownfield tie-ins
  • As-built verification
  • Shutdown-critical fit-up work

Terrestrial answers: Where and how is the LiDAR deployed?


How the Two Terms Relate (This Is the Important Part)

A terrestrial scanner is a platform.
A LiDAR scanner is a technology.

Most modern terrestrial scanners are terrestrial LiDAR scanners.

Example: a tripod-mounted system such as the FARO Focus S-Series is:

  • LiDAR-based (laser measurement)
  • Terrestrial (ground-based, fixed setup)

Other Common LiDAR Scanner Types (And Why It Matters)

Scanner TypeHow Itโ€™s UsedTypical Outcome
Terrestrial LiDARTripod / fixedHighest control & accuracy
Mobile / SLAM LiDARHandheld / walk-throughFast capture, lower control
Vehicle-mounted LiDARCar / trolleyCorridor mapping
Aerial LiDARDrone / aircraftLarge areas, low detail

All are โ€œLiDARโ€, but not all are suitable for engineering design or fabrication.


Why This Distinction Matters for Projects

Many issues occur when:

  • A LiDAR scan is assumed to be engineering-grade
  • A mobile or SLAM scan is used beyond its intent
  • Accuracy, validation, or limitations are not clearly understood

This doesnโ€™t mean one method is wrong โ€” it means each has a purpose.

The key is aligning the scanner type with:

  • Required accuracy
  • Risk tolerance
  • Fit-up criticality
  • Intended use of the data

Our clients:


Simple Decision Guide (Client in Control)

If you need:

  • Fabrication or replacement parts โ†’ Terrestrial LiDAR
  • Shutdown-critical fit-up โ†’ Terrestrial LiDAR
  • Structural verification โ†’ Terrestrial LiDAR
  • Rapid site context only โ†’ Mobile / SLAM LiDAR
  • Large terrain or stockpiles โ†’ Aerial LiDAR

There is no โ€œone best scannerโ€ โ€” only the right scanner for the outcome you want.


Comparison at a Glance

RequirementTerrestrial LiDARMobile / SLAM LiDAR
Accuracy controlHighModerate
RepeatabilityHighLower
Engineering defensibilityStrongLimited
Fit-up confidenceSuitableNot recommended
Capture speedSlowerFaster
Best use caseDesign & fabricationVisualisation & context

A Note on Engineering Use

Where scanning data feeds into engineering design, documentation, or fabrication, higher-control methods are typically required to align with engineering practice and Australian Standards expectations.

That doesnโ€™t remove choice โ€” it simply means the assumptions and limitations must match the intended use.


How We Approach This (Without Locking You In)

Weโ€™re happy to:

  • Work with terrestrial, mobile, or supplied scan data
  • Validate data before design where required
  • Align scanning effort with your risk, budget, and outcome
  • Clearly document assumptions and limitations

You stay in control of the approach โ€” our role is to make sure the data supports the outcome you expect.


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Next Step

If youโ€™re unsure which scanning method suits your project:

Fill out the contact form and tell us:

  • What you want to build, replace, or verify
  • How the data will be used
  • Any constraints (budget, time, shutdown windows)

Weโ€™ll help you select a fit-for-purpose scanning approach, not just a scanner.


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Reality Capture Sydney

Engineer using a LiDAR scanner to capture a Sydney harbour-front residential property with Sydney Harbour Bridge in the background

Reality Capture Sydney | Property & Real Estate Services

Engineering-Grade LiDAR & Digital Reality Capture for the Built Environment

As Sydneyโ€™s construction, infrastructure, and industrial assets become more complex, traditional measurement methods are no longer sufficient. Reality capture has become a critical enabler for accurate planning, risk reduction, and confident project delivery across the built environment in Sydney.

Hamilton By Design provides engineering-grade reality capture services in Sydney, combining high-accuracy LiDAR laser scanning with practical engineering workflows to deliver reliable as-built data, digital twins, and construction-ready models.

Learn more about our Sydney scanning capability:
https://www.hamiltonbydesign.com.au/home/engineering-services/3d-scanning-sydney/3d-scanning-services-in-sydney/


What Is Reality Capture?

Reality capture is the process of digitally recording real-world assets using technologies such as:

  • LiDAR laser scanning
  • High-resolution spatial data capture
  • Registered point clouds
  • 3D models aligned to real geometry

The result is an accurate digital representation of existing conditions โ€” enabling engineers, designers, and constructors to work from a single source of truth rather than assumptions or outdated drawings.


Reality capture of a Sydney waterfront residential property using LiDAR scanning with harbour and bridge context

Why Reality Capture Matters in Sydney

Sydney projects frequently involve:

  • Live operational assets
  • Brownfield construction and upgrades
  • Tight construction tolerances
  • Complex interfaces between structural, mechanical, and architectural systems

Reality capture enables project teams to:

โœ” Verify existing conditions before design
โœ” Reduce rework and construction clashes
โœ” Improve coordination across disciplines
โœ” Accelerate approvals and decision-making
โœ” Improve safety by minimising site re-visits

This is particularly valuable across commercial buildings, transport infrastructure, industrial facilities, utilities, and large refurbishment projects.


Engineering-Led Reality Capture โ€” The Hamilton By Design Difference

At Hamilton By Design, reality capture is not treated as a standalone surveying task. Our services are engineer-led, ensuring the data captured is fit for downstream use in:

  • Mechanical and structural design
  • Construction coordination
  • Retrofit and upgrade works
  • Fabrication and installation planning

Our Sydney reality capture services integrate directly with CAD, BIM, and engineering documentation workflows โ€” ensuring accountability from scan through to design and delivery.


Typical Reality Capture Applications in Sydney

As-Built Documentation

Capture accurate as-built conditions for compliance, certification, handover, or future upgrades.

Construction & Refurbishment Projects

Scan existing buildings and structures prior to modifications, extensions, or adaptive reuse.

Industrial & Infrastructure Assets

Capture complex geometry such as plant rooms, pipework, platforms, and structural steel.

Digital Twins & Asset Records

Create reliable digital records that support ongoing asset management and lifecycle planning.


Deliverables Tailored to Project Needs

Depending on your scope, Hamilton By Design can provide:

  • Registered LiDAR point clouds
  • CAD-ready geometry
  • BIM-compatible models
  • Section views and reference drawings
  • Engineering drawings derived from scan data

All deliverables are issued to suit engineers, builders, asset owners, and project managers working across Sydney.


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Reality Capture Sydney โ€” Build with Confidence

Reality capture removes uncertainty from complex projects. By accurately capturing what exists today, project teams can design, coordinate, and construct with confidence tomorrow.

Hamilton By Design supports Sydney-based projects with engineering-grade reality capture, practical deliverables, and a deep understanding of how digital data is used in real construction and industrial environments.

Contact Hamilton By Design to discuss your Sydney reality capture requirements or arrange a site scan.

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Hunter Valley Laser Scanning: Transforming Engineering Accuracy Across Mining, Manufacturing and Infrastructure

The Hunter Valley stands as one of Australiaโ€™s most important industrial regions, supporting mining, energy, heavy fabrication, processing, manufacturing and major commercial development. Across this diverse landscape, one challenge consistently affects project performance: the need for accurate, reliable and up-to-date site information.

For engineers, maintenance planners, fabricators and construction managers, relying on outdated drawings or manual tape measurements introduces unnecessary risk. Plants evolve over decades. Structures deform. Equipment shifts alignment. Site conditions rarely match legacy documentation.

This is why Hunter Valley laser scanning has become essential. The ability to capture millimetre-accurate as-built data is transforming how projects are planned, designed and executedโ€”reducing cost, increasing safety and ensuring that every component fits the first time.

Hamilton By Design is proud to support the region with advanced, engineering-grade laser scanning services designed specifically for heavy industry and complex brownfield environments. This article explores how laser scanning works, why the Hunter Valley relies on it, and how it strengthens everything from shutdown planning to fabrication accuracy.


Why the Hunter Valley Depends on Laser Scanning

The Hunterโ€™s operating assets are large, complex and often decades old. Across mines, processing facilities, power stations, port handling infrastructure and manufacturing plants, very few sites match their original drawings.

Typical challenges include:

  • Numerous undocumented modifications
  • Wear, deformation and structural movement
  • Limited or unreliable legacy drawings
  • Tight shutdown windows
  • Hazardous access for manual measuring
  • Brownfield constraints that complicate upgrades

These conditions make traditional measurement methods slow, risky and error-prone. A wrong measurement in a transfer tower, a misaligned conveyor frame, or an incorrect chute dimension can create thousands of dollars in rework and delay.

Hunter Valley laser scanning eliminates these risks completely by capturing the site exactly as it exists todayโ€”not as it was decades ago.


How Hunter Valley Laser Scanning Works

Laser scanning uses high-precision LiDAR technology to record millions of data points across structures, equipment and plant areas. These points combine to create a three-dimensional โ€œpoint cloudโ€โ€”a highly accurate digital representation of real-world conditions.

The Hamilton By Design workflow typically includes:

1. On-Site Reality Capture

Our laser scanner is deployed across key vantage points to capture the full environment, including:

  • Structural steel
  • Conveyors and walkways
  • Chutes, bins, hoppers and material-handling equipment
  • Pipework networks
  • Equipment footprints
  • Building geometry
  • Confined or elevated spaces

The capture process is fast, safe and non-intrusiveโ€”ideal for operational sites.

2. Registration & Point Cloud Processing

Data from each scan position is aligned into a complete, unified point cloud representing the entire area with millimetre accuracy.

3. Modelling & Analysis

From the point cloud we can create:

  • True as-built CAD models
  • Structural layouts
  • Mechanical assemblies
  • Pipework geometry
  • Digital templates for fabrication
  • Probe measurements for checking clearances and alignment

4. Engineering & Fabrication Support

Once converted into a usable engineering environment, the data supports:

  • Shutdown planning
  • Structural redesign
  • Chute and conveyor optimisation
  • Digital fit checks
  • Fabrication drawings
  • Reverse engineering of worn components

The result is a reliable, verified understanding of your siteโ€”available digitally to your entire project team.


Where Hunter Valley Laser Scanning Delivers the Most Value

The unique industrial profile of the Hunter Valley means laser scanning is useful across a broad range of applications. Here are the areas where it delivers the highest impact.


Mining & CHPP Operations

Mining infrastructure in the region is constantly under pressure to operate safely and efficiently. For CHPP upgrades, conveyor realignments, chute replacements and structural modifications, laser scanning provides:

  • True as-built dimensions
  • Clearances and offset measurements
  • Verified alignment data
  • Digital templates for safe, accurate fabrication
  • Reduced shutdown duration
  • Fewer fitment issues onsite

Upgrades become predictable instead of stressful, and fabricators can manufacture with confidence.


Processing Plants & Material-Handling Systems

Transfer towers, bin replacements, screening arrangements and crusher areas often contain congested layouts with poor access. Manual measurement is difficult and unsafe.

Laser scanning solves this by allowing the entire environment to be measured remotely. This supports:

  • Clash prevention
  • Redesign of worn systems
  • Smoother installation
  • Accurate interface points
  • Digital verification before fabrication

Heavy Fabrication & Workshop Integration

Fabricators across the Hunter Valley consistently face the same problem: components not fitting onsite due to bad measurements.

Hunter Valley laser scanning ensures:

  • Perfectly matched bolt hole patterns
  • Correct flange alignment
  • True geometry of mating parts
  • Accurate templates for bending, rolling and welding
  • Reduced rework and scrap

It is a direct cost saver for both workshops and clients.


Energy, Power Stations & Utilities

Power stations and energy sites require sophisticated maintenance planning. Laser scanning helps engineers:

  • Document aging structures
  • Compare deformation over time
  • Plan retrofits and upgrades
  • Replace platforms, pipework and supports with confidence
  • Identify clashes before installation

This improves compliance and reduces risk.


Commercial, Industrial and Infrastructure Projects

Beyond heavy industry, the Hunter region features growing precincts of commercial and industrial developments. Laser scanning supports:

  • Renovations and extensions
  • As-built documentation
  • BIM workflows
  • Accurate drafting and facility mapping

It ensures architects, builders and property owners are working with verified building conditions instead of assumptions.


Why Choose Hamilton By Design for Hunter Valley Laser Scanning?

Hamilton By Design is not simply a scanning serviceโ€”we are engineers first. This is what sets our work apart.

Our Engineering Mindset

We understand plant design, structural requirements, chute behaviour, mechanical layouts and fabrication constraints. This allows us to interpret the point cloud with engineering intent, not just technical detail.

Millimetre Accuracy

Our laser scanning systems deliver the precision required for heavy industry, ensuring designs and fabrication match the real-world geometry exactly.

Complete Digital Workflow

We provide:

  • Point clouds
  • 3D models
  • General arrangement drawings
  • Fabrication drawings
  • DXFs and model exports

Our deliverables integrate seamlessly with fabrication shops and engineering teams across the Hunter.

Local Expertise

We understand the regionโ€™s industries, shutdown pressures, safety expectations and operational challenges.

Confidence Before Steel Is Cut

Every design can be checked digitally for clash, alignment and fitmentโ€”reducing uncertainty and rework.


The Future of Engineering in the Hunter Valley

As sites age and operational demands increase, precise as-built information is becoming essential. Hunter Valley laser scanning is now the standard for safe, efficient and accurate engineering work across the region.

Whether you are replacing structural steel, redesigning a chute, installing new conveyors, upgrading a plant room or fabricating new components, laser scanning gives your project the foundation it needs for success.


Work With Hamilton By Design

Hamilton By Design is ready to support your next project with high-accuracy Hunter Valley laser scanning, modelling and drafting services.

Contact our team to discuss:

  • Your scanning requirements
  • Project constraints
  • Fabrication goals
  • Engineering support needs

We will help you build a digital foundation that improves safety, reduces downtime and ensures every component fits the first time.

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3D Scanning in The Hunter Valley

Enhancing Plant Efficiency with Best Maintenance Practices

3D Point Clouds Are a Game-Changer for Your Projects

Lessons from a Landmark Case

The Real-World Accuracy of 3D LiDAR Scanning With FARO S150 & S350 Scanners

When people first explore 3D LiDAR scanning, one of the most eye-catching numbers in any product brochure is the advertised accuracy. FAROโ€™s Focus S150 and S350 scanners are often promoted as delivering โ€œยฑ1 mm accuracy,โ€ which sounds definitive and easy to rely on for engineering, mining and fabrication work. But anyone who has spent time working with 3D LiDAR scanning in real industrial environments understands that accuracy isnโ€™t a single number โ€” it is a system of interrelated factors.

This article explains what the ยฑ1 mm specification from FARO really means, how accuracy shifts with distance, and what engineers, project managers and clients need to do to achieve dependable results when applying 3D LiDAR scanning on live sites.


Infographic explaining 3D LiDAR scanning accuracy, showing a scanner capturing a building and highlighting factors that affect accuracy such as temperature, atmospheric noise, surface reflectivity and tripod stability. Includes diagrams comparing realistic versus unrealistic ยฑ1 mm accuracy, the impact of distance, environment and registration quality, and notes that large open sites typically achieve ยฑ3โ€“6 mm global accuracy.

1. What FAROโ€™s โ€œยฑ1 mm Accuracyโ€ Really Means in 3D LiDAR Scanning

The ยฑ1 mm number applies only to the internal distance measurement unit inside the scanner. It reflects how accurately the laser measures a single distance in controlled conditions.

It does not guarantee:

  • ยฑ1 mm for every point in a full plant model
  • ยฑ1 mm for every dimension extracted for engineering
  • ยฑ1 mm global accuracy across large multi-scan datasets

In 3D LiDAR scanning, ranging accuracy is just one ingredient. Real-world accuracy is shaped by distance, reflectivity, scan geometry and how multiple scans are registered together.


2. How Accuracy Changes With Distance in Real Projects

Even though the S150 and S350 list the same ranging accuracy, their 3D LiDAR scanning performance changes as distance increases. This is due to beam divergence, angular error, environment and surface reflectivity.

Typical real-world behaviour:

  • 0โ€“10 m: extremely precise, often sub-millimetre
  • 10โ€“25 m: excellent for engineering work, only slight noise increase
  • 25โ€“50 m: more noticeable noise and increasing angular error
  • 50โ€“100 m: atmospheric distortion and reduced overlap become evident
  • Near maximum range: still useful for mapping conveyors, yards and structures, but not suitable for tight fabrication tolerances

This distance-based behaviour is one of the most important truths to understand about 3D LiDAR scanning in field conditions.


3. Ranging Accuracy vs Positional Accuracy vs Global Accuracy

Anyone planning a project involving 3D LiDAR scanning must distinguish between:

Ranging Accuracy

The ยฑ1 mm value โ€” only the distance measurement.

3D Positional Accuracy

The true X/Y/Z location of a point relative to the scanner.

Global Point Cloud Accuracy

How accurate the entire dataset is after registration.

Global accuracy is the number engineers depend on, and it is normally around ยฑ3โ€“6 mm for large industrial sites โ€” completely normal for terrestrial 3D LiDAR scanning.


4. What Real Field Testing Reveals About FARO S-Series Accuracy

Independent practitioners across mining, infrastructure, CHPPs, plants and structural environments report similar results when validating 3D LiDAR scanning against survey control:

  • ยฑ2โ€“3 mm accuracy in compact plant rooms
  • ยฑ5โ€“10 mm across large facilities
  • Greater drift across long, open, feature-poor areas

These outcomes are not equipment faults โ€” they are the natural result of how 3D LiDAR scanning behaves in open, uncontrolled outdoor environments.


5. Why Registration Matters More Than the Scanner Model

Most real-world error in 3D LiDAR scanning comes from registration, not the laser itself.

Cloud-to-Cloud Registration

Good for dense areas, less reliable for long straight conveyors, open yards or tanks.

Target-Based Registration

Essential for high-precision engineering work.
Allows tie-in to survey control and dramatically improves global accuracy.

If your project needs ยฑ2โ€“3 mm globally, target control is mandatory in all 3D LiDAR scanning workflows.


6. Surface Reflectivity and Environmental Effects

Reflectivity dramatically affects measurement quality during 3D LiDAR scanning:

  • Matte steel and concrete return excellent data
  • Rusted surfaces return good data
  • Dark rubber, black plastics and wet surfaces reduce accuracy
  • Stainless steel and glass behave unpredictably

Environmental factors โ€” wind, heat shimmer, dust, rain โ€” also reduce accuracy. Early morning or late afternoon typically produce better 3D LiDAR scanning results on mining and industrial sites.


7. When ยฑ1 mm Is Actually Achievable

True ยฑ1 mm accuracy in 3D LiDAR scanning is realistic when:

  • Working within 10โ€“15 m
  • Surfaces are matte and reflective
  • Registration uses targets
  • Tripod stability is high
  • Conditions are controlled

This makes it suitable for:

  • Pump rooms
  • Valve skids
  • Structural baseplates
  • Reverse engineering
  • Small mechanical upgrades

But achieving ยฑ1 mm across a full plant, CHPP, or yard is outside the capability of any terrestrial 3D LiDAR scanning workflow.


8. S150 vs S350: Which One for Your Accuracy Needs?

S150 โ€“ Engineering-Focused Precision

Ideal for industrial rooms, skids, structural steel and retrofit design work where short-to-mid-range accuracy is essential.

S350 โ€“ Large-Area Coverage

Perfect for conveyors, rail lines, yards, and outdoor infrastructure.
Global accuracy must be survey-controlled for tight tolerances.

Both scanners deliver excellent 3D LiDAR scanning performance, but the S150 is the engineering favourite while the S350 is the large-site specialist.


9. What to Specify in Contracts to Avoid Misunderstandings

Instead of stating:

โ€œScanner accuracy ยฑ1 mm.โ€

Specify:

  • Local accuracy requirement (e.g., ยฑ2 mm at 15 m)
  • Global accuracy requirement (e.g., ยฑ5 mm total dataset)
  • Registration method (mandatory target control)
  • Environmental constraints
  • Verification method (e.g., independent survey checks)

This ensures everyone understands what 3D LiDAR scanning will realistically deliver.


10. When a Terrestrial Scanner Is Not Enough

Do not rely solely on 3D LiDAR scanning for:

  • Machine alignment <1 mm
  • Bearing or gearbox placement
  • Certified dimensional inspection
  • Metrology-level tolerances

In these cases, supplement scanning with:

  • Laser trackers
  • Total stations
  • Metrology arms
  • Hybrid workflows

Conclusion: The Real Truth About 3D LiDAR Scanning Accuracy

FAROโ€™s S150 and S350 are outstanding tools for industrial 3D LiDAR scanning, but the ยฑ1 mm spec does not tell the full story. Real-world accuracy is a combination of:

  • Distance
  • Registration method
  • Surface reflectivity
  • Site conditions
  • Workflow discipline

When used correctly, these scanners consistently deliver high-quality, engineering-grade point clouds suitable for clash detection, retrofit design, fabrication planning and as-built documentation.

3D LiDAR scanning is not just a laser โ€” it is an entire measurement system.
And when the system is applied with care, it produces reliable, repeatable data that reduces rework, improves safety, and strengthens decision-making across mining, construction, fabrication and industrial operations.

Where Is your project

3D Scanning Sydney CBD3D Scanning Brisbane CBD
3D Scanning across Melbourne3D Scanning across Perth
3D Scanning across Adelaide3D Scanning in The Hunter Valley
3D Scanning Mount Isa3D Scanning Emerald
3D Laser Scanning Central Coast3D Scanning in The Pilbara
3d Scanning other Areas of Australia3D Scanning Outside Australia
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Digital Precision in Mining: How 3D Scanning Transforms Maintenance, Design, and Safety

Mining is no longer just about moving tonnes โ€” itโ€™s about precision, predictability, and performance.
Across Australiaโ€™s mining sector, the most forward-looking operators are adopting 3D scanning to transform the way they maintain and optimise chutes, hoppers, and material-handling systems.

At Hamilton By Design, weโ€™ve been applying advanced scanning technology to reduce downtime, improve plant design accuracy, and extend asset life.
You can read our detailed technical overview here:
๐Ÿ‘‰ 3D Scanning Chutes, Hoppers & Mining

But hereโ€™s the bigger picture โ€” why this shift matters for the future of mining.


From Manual Inspection to Measured Insight

Traditional inspections rely on tape measures, hand sketches, and assumptions.
3D laser scanning replaces that guesswork with millimetre-accurate data captured safely, often without shutting down production.

  • Reduced risk: Personnel spend less time inside confined spaces.
  • Shorter shutdowns: Entire structures can be captured in minutes.
  • Design-ready models: Engineers receive CAD-compatible data for modification or replacement.

This means decisions are made on facts, not estimates.


Integrating Data into the Design Cycle

The true value of scanning is unlocked when the data feeds directly into design and maintenance workflows.
Once a chute or hopper is scanned, engineers can:

  • Compare actual geometry to design intent.
  • Detect deformation, wear patterns, and misalignment early.
  • Pre-fit replacement liners or components in CAD โ€” reducing on-site rework.

This seamless link between field reality and digital design enables data-driven engineering, saving both time and capital.


A New Standard for Asset Reliability

3D scanning creates a living record of your assets.
Each scan becomes a baseline for future condition monitoring, allowing for proactive maintenance scheduling.

When combined with finite-element analysis (FEA) or wear modelling, site managers can predict failures before they happen.
That means safer plants, lower maintenance costs, and fewer unplanned stoppages.


Part of a Larger Digital Ecosystem

The rise of digital twins and predictive analytics in mining depends on accurate base geometry โ€” and thatโ€™s where scanning fits in.
By capturing exact dimensions, operators can:

  • Link asset data into their digital twin models.
  • Simulate flow behaviour and wear progression.
  • Train AI models using accurate 3D data.

3D scanning isnโ€™t just a tool โ€” itโ€™s the foundation of intelligent mining operations.


Why Hamilton By Design?

Our engineering approach combines field experience with digital precision.
We integrate scanning, modelling, and mechanical design into a single workflow โ€” from problem definition to implementable solutions.

Whether youโ€™re replacing a worn-out chute, upgrading a hopper, or building a new transfer station, our 3D scanning process gives you clarity, accuracy, and confidence.

Learn more about our methodology and recent projects here:
3D Scanning Chutes, Hoppers & Mining

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Choosing the Right 3D Scanner for Construction, Manufacturing, and Mining Projects

At Hamilton By Design, we know that 3D scanning has become an essential tool for modern engineering โ€” from capturing as-built conditions on construction sites to modeling complex processing plants and validating manufacturing layouts. But not all scanners are created equal, and selecting the right technology is crucial to getting reliable data and avoiding costly surprises later in the project.

3D Scanning for Construction Sites

For construction and infrastructure projects, coverage and speed are the top priorities. Terrestrial Laser Scanning (TLS) and LiDAR systems like the FARO Focus S70 are ideal for quickly capturing entire job sites with millimetre-level accuracy. These scanners allow engineers and project managers to:

  • Verify as-built conditions against design models
  • Detect clashes early in the process
  • Support accurate quantity take-offs and progress documentation

TLS works well in tough environments โ€” dust, sunlight, and complex geometry โ€” making it a perfect fit for active building sites.

3D Scanning for Manufacturing & Processing Plants

When it comes to manufacturing facilities and mining processing plants, accuracy and detail matter even more. Scans are often used for:

  • Retrofit planning and clash detection in tight plant rooms
  • Structural steel and conveyor alignment checks
  • Equipment layout for expansion projects

Here, combining TLS with feature-based CAD modeling allows us to deliver data that is usable for engineering design, ensuring that new equipment fits exactly as intended.

Infographic titled โ€˜Choosing the Right 3D Scanner for Your Projectโ€™ with the tagline โ€˜Not Selling, Just Helping.โ€™ The left side shows a construction site with a tripod-mounted 3D scanner and benefits listed: fast coverage, millimetre accuracy, and clash detection, leading to BIM model or digital twin outputs. The right side shows a manufacturing and processing plant with a scanner and benefits: retrofit planning, equipment layout, and alignment verification, leading to CAD model overlay results

Weโ€™re Here to Help

Hamilton By Design doesnโ€™t sell scanners โ€” we focus on providing unbiased, engineering-driven advice. If youโ€™re unsure which scanning approach is right for your project, weโ€™re happy to share our experience and guide you toward the best solution.

Feel free to get in touch to discuss your project needs โ€” whether itโ€™s a construction site, manufacturing facility, or processing plant, we can help you turn accurate scan data into actionable engineering insights.

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