3D Laser Scanning | Mining Infrastructure | Plant Upgrades | Mechanical Engineering | Reverse Engineering
Hamilton By Design provides professional 3D LiDAR scanning services in Singleton, Mount Thorley and the Upper Hunter Valley, supporting mining operations, coal handling and preparation plants (CHPPs), industrial manufacturing, maintenance contractors and engineering projects.
Our integrated approach combines high-definition 3D laser scanning with mechanical engineering, 3D CAD modelling and detailed engineering drawings to help businesses plan modifications, replace equipment and upgrade existing facilities with greater confidence.
Whether your project involves a conveyor modification, replacement transfer chute, pump installation, structural interface or complete plant layout, we capture accurate existing-site geometry to support engineering design and fabrication.
3D LiDAR Scanning for Mining and Heavy Industry in Singleton
Singleton and Mount Thorley are strategically located within the Hunter Valley’s major coal mining and industrial region.
Mining operations, CHPPs, workshops and supporting infrastructure require ongoing maintenance, equipment replacement, production improvements and engineering upgrades.
Hamilton By Design assists mining and industrial clients by capturing detailed three-dimensional site information that can be incorporated into engineering design and construction planning.
Our services support:
- Coal handling and preparation plants (CHPPs)
- Conveyor systems and transfer stations
- Mining infrastructure and fixed plant
- Pump stations, pipework and mechanical equipment
- Crushers, screens, feeders and processing equipment
- Industrial workshops and manufacturing facilities
- Maintenance shutdowns and plant refurbishment projects
- Equipment replacement and brownfield plant upgrades
3D LiDAR Scanning for Mount Thorley Mining Operations
Mount Thorley is an important industrial and mining location within the Upper Hunter, with established coal mining operations and associated processing infrastructure.
Many existing facilities have undergone years of modifications, creating challenges when new equipment must fit within operating plant.
Traditional site measurements can be time-consuming, particularly where equipment is elevated, congested or difficult to access.
3D LiDAR scanning captures millions of spatial measurements to create a detailed point cloud of the existing facility.
This information can then be used to develop 3D CAD models, check clearances and design equipment modifications before fabrication begins.
Applications include:
- Replacement conveyor transfer chutes
- Conveyor realignments and extensions
- New pump and pipework installations
- Access platform and guarding modifications
- Equipment replacement during shutdowns
- Existing plant layout verification
- Clash detection and installation planning
Engineering Plant Upgrades – Making New Equipment Fit Existing Infrastructure
One of the greatest challenges in brownfield mining and industrial projects is ensuring that new equipment fits the existing plant.
A replacement chute may need to align with several conveyor systems. A new pump skid may require modifications to existing pipework, while a replacement machine may need to fit between existing structures.
Hamilton By Design uses 3D LiDAR scanning and CAD modelling to develop engineering solutions based on measured site conditions rather than relying solely on historical drawings.
Our workflow follows four stages:
1. Scan – Capture existing plant geometry using high-definition 3D LiDAR scanning.
2. Model – Process the point cloud and develop 3D CAD geometry of the relevant equipment and surrounding infrastructure.
3. Engineer – Design mechanical modifications, replacement components and equipment arrangements.
4. Upgrade – Produce engineering drawings and fabrication information to support manufacturing and installation.
This approach helps identify potential interference before fabrication and reduces the likelihood of costly site modifications.
Conveyor Systems, Transfer Chutes and CHPP Engineering
Coal handling systems often operate in challenging environments involving abrasive materials, vibration, restricted access and demanding production schedules.
Hamilton By Design provides 3D scanning and mechanical design support for:
- Conveyor transfer chutes and liners
- Conveyor head and tail arrangements
- Feeders, hoppers and bins
- Belt conveyor modifications
- Wear plate and liner replacement
- Structural interfaces for mechanical equipment
- Maintenance access and machine guarding
- Fabrication and installation drawings
Point cloud information can be incorporated into SolidWorks and AutoCAD workflows to assist with engineering design and equipment integration.
Reverse Engineering and 3D CAD Modelling
Existing industrial equipment is not always supported by current engineering drawings or accurate manufacturer documentation.
Using 3D scanning and reverse engineering techniques, Hamilton By Design can reconstruct relevant equipment geometry and develop models for maintenance, modification or replacement.
Our capabilities include:
- 3D CAD modelling using SolidWorks
- Scan-to-CAD conversion
- Reverse engineering of mechanical components
- General arrangement drawings
- Detailed fabrication drawings
- DXF, STEP and Parasolid deliverables
- Point cloud files including E57 and RCP
- CAD models for coordination and design reviews
The required measurement accuracy is established according to the equipment, scanning conditions and intended engineering application.
3D Scanning for Shutdown Planning and Maintenance
Mining shutdowns involve significant coordination between engineering teams, maintenance personnel, contractors and equipment suppliers.
Discovering dimensional conflicts during installation can result in delays, additional fabrication and unplanned costs.
3D LiDAR scanning allows engineering teams to review existing conditions before the shutdown begins.
Captured site data can support off-site engineering, equipment prefabrication, contractor coordination and installation sequencing.
This is particularly valuable where access to operating equipment is limited or production interruptions must be minimised.
Why Choose Hamilton By Design?
Hamilton By Design offers more than a standalone scanning service.
As a mechanical engineering business with practical experience in mining, manufacturing and industrial plant, we understand how captured geometry is used throughout the engineering process.
Our capabilities combine:
- Qualified mechanical engineering expertise
- Practical mechanical and fabrication experience
- FARO 3D LiDAR scanning technology
- SolidWorks and AutoCAD design workflows
- Mechanical equipment and plant layout design
- Engineering drawings and fabrication support
- Experience supporting mining and industrial operations
Our objective is to provide useful engineering information that supports practical design decisions, not simply deliver a point cloud.
Servicing Singleton, Mount Thorley and the Upper Hunter
Hamilton By Design provides project-based 3D scanning and mechanical engineering services throughout Singleton, Mount Thorley and surrounding mining and industrial locations, including:
- Singleton
- Mount Thorley
- Warkworth
- Ravensworth
- Liddell
- Camberwell
- Broke
- Bulga
- Muswellbrook
- Hunter Valley mining and industrial operations
Services can be arranged for planned engineering projects, plant upgrades, maintenance shutdowns and equipment replacement programs.
Request a 3D LiDAR Scanning Quote – Singleton & Mount Thorley
Planning a conveyor modification, replacement chute, equipment installation or mining infrastructure upgrade?
Hamilton By Design can assist with 3D LiDAR scanning, point cloud processing, mechanical engineering, CAD modelling and fabrication drawings.
By combining accurate site capture with engineering design, we help clients understand existing plant conditions and plan modifications before manufacturing begins.
Contact Hamilton By Design
Website: https://www.hamiltonbydesign.com.au/
Email: [email protected]
3D LiDAR Scanning Singleton & Mount Thorley – Scan → Model → Engineer → Upgrade.
Frequently Asked Questions
What is 3D LiDAR scanning used for in mining?
3D LiDAR scanning captures existing plant geometry to support equipment replacement, conveyor modifications, CHPP upgrades, maintenance planning and engineering design.
Can 3D scanning help design replacement conveyor chutes?
Yes. Point cloud data can be used to establish existing conveyor geometry, structural interfaces and available installation clearances before developing a replacement chute design.
Can Hamilton By Design create SolidWorks models from point clouds?
Yes. We use point cloud information to develop relevant 3D CAD geometry for mechanical design, equipment modifications and engineering documentation.
Can 3D LiDAR scanning reduce shutdown installation risks?
Scanning can help identify dimensional conflicts before fabrication and installation, reducing the risk of unexpected fit-up issues during a shutdown.
Do you provide 3D scanning services in Mount Thorley and Singleton?
Yes. Hamilton By Design provides project-based 3D LiDAR scanning and mechanical engineering services across Singleton, Mount Thorley and the wider Upper Hunter Valley.
Can existing plant be scanned without removing equipment?
In many cases, yes. Accessible and visible equipment can be captured in its installed position. However, obstructed surfaces may require additional access, scan positions or supplementary measurements.
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