3D Scanning Engineering in Geraldton

3D Scanning Engineering in Geraldton

Delivering Accuracy, Efficiency & Engineering Certainty for WAโ€™s Mid-West Industries

Geraldton is one of Western Australiaโ€™s most strategically important regional centres โ€” a city where port operations, grain and mineral export infrastructure, heavy-industry fabrication, fishing, renewables, and large-scale construction all intersect. With its combination of coastal exposure, industrial logistics and expanding regional infrastructure, Geraldton demands a high level of engineering precision.

Hamilton By Design supports Geraldton businesses and project teams with an integrated workflow of 3D LiDAR laser scanning, 3D CAD modelling, mechanical & structural engineering, and fabrication-ready drafting. For brownfield upgrades, shutdowns, port expansions, industrial maintenance or new plant installations, our engineer-led scanning and modelling process removes guesswork and delivers millimetre-accurate confidence.


Why Geraldton Is Unique โ€” and Why Precision Matters Here

Geraldtonโ€™s industrial environment brings a mix of coastal, agricultural, mining-supply and port-driven challenges:

  • A major deep-water port exporting grain, mineral sands, iron ore and project cargo.
  • Salt, wind and marine exposure, creating elevated corrosion risk and structural degradation over time.
  • Rapid industrial expansion, including renewables, hydrogen developments and logistics infrastructure.
  • Heavy agricultural processing and storage facilities requiring accurate as-built documentation.
  • Fabrication workshops and marine-repair industries that depend on precise measurements for fit-ups and installations.

This combination makes high-accuracy digital engineering essential for safe planning, fabrication, installation and long-term maintenance.


3D LiDAR Laser Scanning โ€” The Foundation of Reliable Engineering in Geraldton

Hamilton By Design uses engineering-grade LiDAR scanning to capture highly accurate as-built conditions for industrial assets, port infrastructure, conveyor systems, structural steel, storage facilities, platforms, marine installations and complex brownfield environments.

Our scans deliver:

  • Millimetre-accurate digital geometry
  • Complete capture of steelwork, conveyors, chutes, tanks, pipework and machinery layouts
  • Safer data collection with minimal site intrusion
  • Faster planning for shutdowns, retrofits and upgrades
  • Confidence that fabrication will fit the first time

Learn more about our scanning services here:
3D Laser Scanning

For Geraldtonโ€™s industrial clients, accurate scanning reduces rework, speeds up fabrication, and provides a digital asset model that supports efficient maintenance.


3D CAD Modelling โ€” Turning Reality Into Reliable Engineering Data

Once scanned, your site is modelled into intelligent, workable 3D CAD assemblies. This provides a digital foundation for engineering, fabrication and installation.

Our modelling services include:

  • Mechanical & structural 3D assemblies
  • Conveyor, chute, tank, pump, and pipeline models
  • General arrangement (GA) drawings
  • Fabrication drawings, isometrics and BOMs
  • Clash detection & layout optimisation
  • Brownfield upgrade planning

Geraldton industries โ€” from port operations to fabrication yards โ€” benefit significantly from models that depict true as-built conditions, not assumptions.

Explore our modelling capabilities here:
3D CAD Modelling


Engineering & FEA โ€” Built for Coastal, Industrial & High-Load Environments

Geraldtonโ€™s industrial landscape involves high wind loads, marine influence, heavy equipment and load-bearing structures. Hamilton By Design provides engineering services tailored to these realities.

Our engineering support includes:

  • Mechanical design & optimisation
  • Structural assessments & remediation design
  • Conveyor, chute & materials-handling engineering
  • Equipment layout & access improvements
  • Pressure vessel & tank evaluations
  • FEA stress, fatigue, modal & thermal assessments

See our FEA capabilities here:
FEA Capabilities


Drafting Services โ€” Clear, Build-Ready Documentation

Fabrication-ready documentation ensures your project can move from design to manufacture seamlessly.

Our drafting services include:

  • Detailed workshop drawings
  • Isometric piping & mechanical drawings
  • Structural detailing
  • Marked-up modification drawings
  • As-built drawing creation and revision

Explore drafting services here:
Drafting Services

With Geraldtonโ€™s strong fabrication and engineering-support sector, having accurate, clean and consistent drawings is critical for productivity and installation success.


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How Geraldton Projects Benefit From Hamilton By Design

Whether youโ€™re upgrading port conveyors, modifying grain-handling infrastructure, refurbishing marine-exposed structures, or installing new process equipment, our end-to-end workflow provides:

  • One source of truth from scan โ†’ model โ†’ engineering โ†’ drafting
  • Reduced shutdown time
  • Minimal rework due to clash-free, accurate designs
  • Improved safety with less manual measurement in hazardous areas
  • Faster fabrication through precise digital inputs

From Beresford to Narngulu to the Geraldton Port precinct, our engineering team supports projects of all scales with industry-leading accuracy and speed.

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3D Scanning Engineering in Bunbury

3D Scanning Engineering in Bunbury

Delivering Precision LiDAR, Modelling & Mechanical Engineering for WAโ€™s Southwest

Bunbury is one of Western Australiaโ€™s most dynamic regional centres โ€” a strategic intersection of port operations, alumina processing, heavy industry, agriculture, and commercial development, all wrapped within a fast-growing metropolitan community. With major infrastructure assets, industrial plants, port-side logistics and expansion across the Southwest, Bunbury requires engineering accuracy, digital documentation, and reliable design workflows more than ever.

Hamilton By Design supports Bunbury businesses, fabricators, asset owners and engineering teams with a complete digital-engineering suite: 3D LiDAR laser scanning, 3D CAD modelling, mechanical and structural engineering, and fabrication-ready drafting.

Whether youโ€™re upgrading a conveyor, expanding a processing facility, modernising a workshop, or planning brownfield modifications, we give you the precision tools to design, check and build with confidence.


Why Bunbury Is a Prime Region for Engineering-Grade 3D Scanning

Bunburyโ€™s industrial ecosystem is uniquely diverse, making accurate as-built data extremely valuable:

  • Port of Bunbury handles bulk commodities, minerals, woodchips, grain and imports โ€” requiring tight tolerances and constant plant upgrades.
  • Alumina and mineral-processing facilities demand exact mechanical and structural layouts for maintenance planning and project execution.
  • Industrial workshops, fabrication yards and logistics centres rely on precise modelling for retrofits and expansions.
  • Agriculture and food-processing sectors require safe, compliant plant layouts with clear digital records.
  • Rapid commercial and civil development often occurs around existing structures, utilities and constraints.

These projects often mix legacy infrastructure with modern upgrades, meaning tape-measure surveys simply arenโ€™t enough. Thatโ€™s why 3D scanning provides such a significant advantage in Bunburyโ€™s industrial landscape.


3D Laser Scanning โ€” The Foundation of Every Accurate Design

Hamilton By Design uses engineering-grade LiDAR scanning to capture Bunbury sites with millimetre-level accuracy. Our scans collect:

  • structural steel, walkways, platforms and supports
  • conveyors, chutes, ducting and mechanical equipment
  • existing infrastructure layout for brownfield engineering
  • terrain, slab levels, pipework, and service locations
  • clash points and interference zones that traditional surveys miss

The result is a highly accurate digital twin of your asset โ€” which becomes the basis for safe design, smooth fabrication, and error-free installation.

Learn more about this service here:
3D Laser Scanning


From Scan to Model โ€” 3D CAD Modelling That Eliminates Guesswork

Once the point cloud is captured, Hamilton By Design converts it into precise 3D CAD models suitable for mechanical, structural and fabrication workflows.

We deliver:

  • complete 3D plant models
  • brownfield retrofit geometry
  • GA layouts and spatial planning
  • digital twins for ongoing maintenance
  • equipment modelling with correct reference geometry
  • visualisation tools for stakeholders and contractors

Linking to your modelling service:

3D CAD Modelling

For fabricators and engineers in Bunbury, this dramatically reduces rework, aligns teams, and ensures components fit the first time.


Engineering Assessments & FEA for Heavy Industry

With Bunburyโ€™s mix of industrial processing, port logistics and heavy equipment, the region often requires engineering checks to verify structural integrity, mechanical reliability and operational safety.

Hamilton By Design offers:

  • structural assessments for frames, platforms, accessways
  • mechanical engineering for conveyors, rotating plant, process equipment
  • vibration, fatigue and load assessments
  • mechanical redesigns and optimisation
  • brownfield engineering for shutdown planning

When higher-level verification is required, our FEA capability supports advanced mechanical and structural analysis:

FEA Capabilities

This is especially valuable for high-load environments such as mineral-processing infrastructure and port-side materials-handling systems.


Drafting Services โ€” Fabrication-Ready, Clear and Compliant

Our drafting team converts engineering intent into clear, complete, build-ready documentation:

  • fabrication drawings
  • detailed part and assembly drawings
  • sheet metal, structural steel, piping and mechanical drafting
  • isometrics, BOMs and workshop packs
  • as-built documentation from LiDAR data

Drafting Services

For Bunbury fabricators, this means faster production, fewer errors, and reduced back-and-forth between shop floor and engineering.


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Why Bunbury Teams Choose Hamilton By Design

Industrial clients across the Southwest choose Hamilton By Design because:

  • we integrate scanning โ†’ modelling โ†’ engineering โ†’ drafting into a single accountable workflow
  • we specialise in brownfield upgrades and shutdown-driven work
  • we understand heavy-industry requirements and local fabrication practices
  • our digital deliverables remove ambiguity and increase certainty
  • our accuracy reduces rework, cost overruns, and onsite delays

Whether you operate in processing, logistics, fabrication, agriculture, or commercial industry, our engineering solutions support smoother project execution across the entire Bunbury region.

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3D Scanning Engineering in Port Hedland

3D Scanning Engineering in Port Hedland

Delivering Accuracy, Reliability & Engineering Confidence Across the Pilbaraโ€™s Busiest Industrial Port

Port Hedland is one of the most significant industrial locations in Australia โ€” and the world. As the largest bulk export port on Earth, the backbone of Australiaโ€™s iron ore industry, and a critical logistics hub for mining, freight and global trade, Port Hedland demands engineering solutions that are precise, fast, and robust enough for heavy-industry environments.

Hamilton By Design supports Port Hedlandโ€™s complex industrial landscape with 3D LiDAR laser scanning, mechanical engineering, structural design, detailed 3D CAD modelling, and fabrication-ready drafting. Our engineer-led scanning and modelling workflow reduces project risk, eliminates guesswork, and streamlines shutdowns, upgrades, and brownfield modifications.

If your work touches ore-handling facilities, conveyors, stackers, reclaimers, shiploaders, processing plants, workshops or civil expansions โ€” accurate digital data is the fastest path to safe, predictable, compliant project delivery.


Why Port Hedland Is a Unique Engineering Environment

Port Hedland presents challenges that few industrial regions face simultaneously:

1. World-leading iron ore throughput

The port operates near constant capacity, meaning engineering work often occurs during tight shutdown windows requiring fast, accurate site capture.

2. Harsh Pilbara environmental conditions

Intense heat, dust, corrosion, and extreme UV accelerate degradation. Engineering decisions require accurate measurements, alignment data, and structural understanding.

3. Large-scale machines & complex material-handling systems

Shiploaders, conveyors, stackers, reclaimers, screening plants and transfer stations demand engineering precision measured in millimetres โ€” not estimates.

4. Brownfield complexity

Historic modifications, undocumented tie-ins, and difficult-access areas create high risk for clashes and fabrication errors without proper scanning.

5. High safety & compliance expectations

Industrial projects must meet strict shutdown, access, maintenance, and integrity standards that require reliable digital documentation.

This environment is exactly where Hamilton By Design excels โ€” combining engineering knowledge with high-accuracy scanning technology to produce reliable, build-ready deliverables.


3D Laser Scanning โ€” The Foundation of Precision in Port Hedland

Our high-accuracy 3D LiDAR scanning captures complete as-built conditions with millimetre-level precision across:

  • ore-handling facilities
  • structural steelwork
  • machinery, chutes, conveyors and transfer stations
  • plant rooms, workshops, platforms and access systems
  • bauxite, lithium or iron ore processing modules
  • roads, civil works and site layouts

This eliminates manual measuring errors and reduces shutdown time dramatically.

Learn more about our scanning capabilities:
3D Laser Scanning

Our scans enable accurate design, safe fit-ups, and confident planning for upgrades, retrofits and new installations across the port.


3D CAD Modelling โ€” Turning Point Clouds Into Engineering Intelligence

Once scanned, Hamilton By Design builds accurate digital models of your equipment, structures, and environments.

Explore our modelling services:
3D CAD Modelling

We provide:

  • mechanical assemblies and structural models
  • general arrangements (GA)
  • isometrics and BOMs
  • clash detection & interface checks
  • visualisation for design reviews
  • fabrication-ready models for vendor packages

This is crucial for large-scale machinery alignment, conveyor modifications, wear-component replacement, new chutes, or structural upgrades in brownfield conditions.


Engineering & FEA Capabilities for Port Hedland

Port Hedlandโ€™s heavy material-handling systems and structural assets often require engineering verification, detailed analysis, and load-case simulation.

View our analysis capabilities:
FEA Capabilities

We support:

  • structural integrity checks
  • fatigue assessment
  • wear-zone redesigns
  • pressure & load analysis
  • conveyor frame & support evaluations
  • buckling, modal and thermal analysis
  • optimisation for new designs or retrofits

This ensures that equipment is safe, compliant, and fit for ongoing high-load operation.


Drafting Services for Construction, Fabrication & Site Delivery

From shutdown-ready drawing packs to full fabrication documentation, our drafting ensures clarity, accuracy and compliance.

See our drafting services:
Drafting

We prepare:

  • workshop drawings
  • fabrication details
  • site installation packages
  • revision packages for brownfield updates
  • isometric drawings for piping or chute systems
  • digital QA documentation

Everything is designed to reduce fabrication errors, site delays and rework.


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Why Hamilton By Design Is the Perfect Fit for Port Hedland

  • Engineer-led LiDAR scanning for accuracy and reliability
  • Single-source accountability from scan โ†’ model โ†’ engineering โ†’ drafting
  • Experience with mining, bulk handling, structural integrity & shutdown-driven upgrades
  • Fabrication-ready deliverables designed to reduce on-site risk
  • Faster turnaround to support tight shutdown schedules
  • Innovative digital engineering workflow proven across heavy-industry clients

For major Pilbara operations, Port Hedland fabricators, logistics hubs, and maintenance contractors โ€” we provide the data and engineering you need to build and upgrade with confidence.

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3D Scanning Engineering in Karratha

3D Scanning Engineering in Karratha

Delivering Engineering Accuracy for Mining, LNG, Transport & Heavy-Industry Projects in the Pilbara

Karratha sits at the centre of one of the most productive industrial regions on Earth โ€” the Pilbara. With world-leading iron ore operations, LNG processing facilities, heavy-haul export systems, and complex industrial assets spread across vast distances, Karratha demands engineering services that are precise, efficient and built for extreme conditions.

Hamilton By Design supports this region with high-accuracy 3D LiDAR laser scanning, advanced 3D CAD modelling, mechanical and structural engineering, FEA capability, and fabrication-ready drafting. Our engineer-led workflow ensures Pilbara-grade reliability from first scan to final design.


Why Karratha Is Unique for Engineering

Karratha combines characteristics few Australian cities share:

1. World-class industrial density

Surrounded by major iron ore shipping terminals, LNG refineries, rail infrastructure, conveyor systems, heavy-haul workshops and port operations, the region requires engineering solutions built for scale, precision and uptime.

2. Harsh environmental conditions

Extreme heat, corrosive coastal environments, red-dust infiltration, cyclones, and heavy-load machinery demand designs that are resilient, compliant and thoroughly engineered.

3. Remote-location project challenges

Shutdown access windows are short. Transport costs are high. Rework is expensive. A single measurement error can delay an entire shutdown or fabrication job.

4. Legacy systems + continuous expansion

Many facilities are decades old yet constantly being upgraded. This makes accurate as-built documentation essential for safe, reliable retrofits.

These conditions make digital engineering a necessity โ€” not an optional extra.


High-Accuracy 3D LiDAR Scanning for Karratha Operations

Hamilton By Design provides millimetre-level scanning using industry-leading equipment, capturing the true as-built geometry of:

  • conveyors, stackers, reclaimers & load-out stations
  • pipe racks, process modules and structural steel
  • mechanical workshops & fabrication facilities
  • ports, jetties, access platforms and plant services
  • brownfield upgrade areas with complex tie-ins

3D scanning removes guesswork, eliminates site-measurement risk, and ensures all design work is based on verified spatial data.

๐Ÿ”— Learn more about our 3D Laser Scanning service:
https://www.hamiltonbydesign.com.au/home/3d-lidar-scanning-digital-quality-assurance/3d-laser-scanning/


Turning Point Clouds Into Engineering-Ready Models

After the scan, Hamilton By Design converts your site into detailed, accurate and fully navigable 3D models โ€” perfect for engineering reviews, fabrication, and installation planning.

๐Ÿ”— 3D CAD Modelling:
https://www.hamiltonbydesign.com.au/engineering-services/3d-cad-modelling-australia/

Our deliverables include:

  • structural and mechanical 3D models
  • general-arrangement (GA) drawings
  • fabrication drawings with BOMs
  • equipment layouts & tie-in studies
  • clash detection across modules or expansions
  • digital plant walk-throughs for remote teams

This reduces shutdown duration, prevents fabrication error, and speeds up approvals.


Engineering & FEA Services for Pilbara-Scale Projects

Karrathaโ€™s assets operate under extreme mechanical, thermal and structural loads. Hamilton By Design provides engineering support such as:

  • structural assessments & upgrade design
  • mechanical design for conveyors, piping, frames and steelwork
  • cyclonic loading considerations
  • deformation, corrosion & fatigue assessments
  • failure investigations
  • brownfield upgrade engineering

For heavy-industry clients, we also provide advanced simulation and analysis.

๐Ÿ”— FEA Capabilities:
https://www.hamiltonbydesign.com.au/engineering-services/fea-capabilities/

Our analysis includes:

  • static & dynamic loading
  • thermal expansion and heat distribution
  • fatigue simulations for high-cycle equipment
  • buckling, vibration and modal studies
  • pressure vessel and pipe stress reviews

This ensures every design is validated, safe and compliant.


Drafting & Documentation Built for Remote Industrial Work

Every Karratha project requires clear, fabrication-ready documentation. Hamilton By Design supplies:

  • detailed mechanical & structural drafting
  • isometrics for piping and services
  • workshop-ready fabrication drawings
  • accurate as-built documentation
  • digital QA records for future upgrades

๐Ÿ”— Drafting Services:
https://www.hamiltonbydesign.com.au/engineering-services/services-drafting-lidar-scanning/

With precise drafting and laser-scanned data, fabricators and installers work with confidence โ€” even in remote Pilbara locations.


Why Karratha Clients Prefer Hamilton By Design

  • Engineer-led scanning โ€” ensuring data captured matches engineering requirements
  • Single-source accountability โ€” scanning, modelling, engineering, drafting all in one place
  • Reduced shutdown risk โ€” cutting rework, delays and onsite measurement time
  • Better fabrication outcomes โ€” designs based on real geometry, not assumptions
  • Clear documentation for tenders, fabrication, installation and QA compliance
  • Ideal for brownfield upgrades where accuracy is essential

For Karrathaโ€™s mining, LNG, industrial and logistics hubs, this level of certainty is invaluable.


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Your Next Project in Karratha โ€” Delivered with Precision

From conveyor upgrades to structural redesigns, plant expansions, shutdown engineering, and fabrication modelling, Hamilton By Design provides the full digital-engineering workflow to keep projects safe, efficient and on schedule.

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3D Scanning Engineering in Broome

3D Scanning Engineering in Broome

Precision Engineering, 3D LiDAR Scanning, Modelling & Drafting for WAโ€™s Northwest

Broome isnโ€™t just a tourism icon โ€” itโ€™s a strategic industrial gateway for the Kimberley and wider Northwest region. With its mix of coastal infrastructure, aviation hubs, port operations, aquaculture, remote-area logistics, defence presence, and fast-growing construction and industrial service sectors, Broome demands accurate engineering, resilient design, and clear digital documentation.

Hamilton By Design supports Broome and the Northwest with 3D LiDAR laser scanning, advanced engineering, 3D CAD modelling, and fabrication-ready drafting โ€” giving local operators, fabricators, builders, and councils the precise data they need to design, upgrade and maintain complex assets.


Why Broome Is Unique for Engineering & 3D Digital Capture

Broome presents engineering challenges unlike any other region in Australia:

1. Cyclone-Prone Coastal Conditions

Infrastructure must withstand extreme weather, high winds, saltwater exposure and corrosion cycles.

2. Remote-Region Logistics

Every upgrade, installation or fabrication effort must be done right the first time โ€” rework is costly due to distance, travel, and mobilisation requirements.

3. Diverse Infrastructure Portfolio

Broomeโ€™s economy spans:

  • Port and marine services
  • Aquaculture and pearling facilities
  • Aircraft/airport operations
  • Utilities and water assets
  • Community and tourism developments
  • Defence and government infrastructure

Each requires accurate as-built documentation and engineering certainty.

4. Heritage, Environment & Cultural Sensitivity

Design and construction must consider local heritage, Indigenous stewardship, and coastal environmental constraints.

This makes 3D scanning and digital engineering essential for project planning, structural upgrades, fabrication works, and long-term maintenance.


High-Accuracy 3D LiDAR Scanning for Broome Projects

Hamilton By Design provides millimetre-accurate scanning to document existing structures, marine assets, foundations, terrain, utilities, steelwork, and equipment layouts.

Learn more about our scanning capabilities:
3D Laser Scanning

3D scanning reduces site risk, improves precision, and allows remote teams to view and measure the site digitally without multiple visits โ€” ideal for Broomeโ€™s remote context.

We support:

  • Wharf and jetty upgrades
  • Aquaculture processing & pipeline systems
  • Industrial workshops
  • Remote utilities infrastructure
  • Structural condition assessment
  • Coastal facility expansion
  • New-build design coordination

3D CAD Modelling โ€” Digital Twins for Better Engineering Decisions

After scanning, our team converts point-clouds into detailed mechanical, structural and civil 3D models.

Learn more:
3D CAD Modelling

These models support:

  • concept layouts
  • clash detection
  • fabrication planning
  • equipment integration
  • structural and mechanical coordination
  • tender documentation
  • regulator submissions

For Broome operators, digital models mean fewer delays, improved communication, and precise fabrication โ€” even when suppliers are hundreds or thousands of kilometres away.


Engineering & FEA for Coastal, Industrial and Remote-Region Assets

Broome assets must handle corrosion, high wind loads, dynamic forces, mechanical wear and extreme temperatures.

Hamilton By Design provides:

  • structural analysis (steelwork, platforms, frames, supports)
  • mechanical design for machinery, conveyors, pipework and plant equipment
  • fatigue, stress, vibration and pressure modelling
  • load assessments for marine and coastal assets
  • design verification and documentation

Explore our analysis capabilities:
FEA Capabilities

This ensures projects in Broome are safe, compliant and resilient.


Drafting & Documentation for Fabricators, Builders & Councils

We produce complete drawing packages that Broomeโ€™s industries rely on, including:

  • GAs and layouts
  • Structural detailing
  • Isometrics
  • Workshop fabrication drawings
  • As-built records
  • Revision and modification documentation

Learn more:
Drafting

Our drafting aligns directly with field-accurate scan data, giving fabricators and contractors confidence from day one.


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Why Broome Operators Choose Hamilton By Design

  • Engineer-led scanning for accuracy, safety and context
  • End-to-end capability โ€” scan โ†’ model โ†’ engineer โ†’ draft
  • Reduced travel cost due to remote digital access
  • Fewer errors, clashes and fabrication issues
  • Fast turnaround even for remote locations
  • Proven experience in mining, marine, industrial and regional projects

Broomeโ€™s infrastructure is growing โ€” and precise engineering is essential. With 3D scanning, modern modelling, and strong engineering expertise, Hamilton By Design helps the Northwest build better, faster and with full confidence.

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3D Scanning Engineering Simplified in Pilbara

3D Scanning Engineering Simplified in Pilbara

The Pilbara is one of the most iconic industrial landscapes in the world โ€” a region defined by massive iron ore operations, rail networks, export ports, processing hubs, remote infrastructure, and some of the toughest working conditions in Australia. With extreme heat, red-dust environments, heavy-duty machinery and 24-hour production schedules, engineering in the Pilbara demands precision, reliability and speed.

Hamilton By Design supports Pilbara projects with an end-to-end workflow that integrates 3D LiDAR laser scanning, 3D CAD modelling, engineering assessments, FEA analysis, and fabrication-ready drafting โ€” all engineered to remove guesswork and simplify brownfield and greenfield upgrades in high-risk, high-value industrial environments.

Whether you work across Port Hedland, Karratha, Newman, Tom Price, Dampier, Paraburdoo, or remote mine-site operations, our engineering-led scanning workflow delivers the clarity you need to design, install and maintain plant assets with confidence.


Why the Pilbara Is Unique for Engineering Projects

The Pilbara stands apart from nearly every other region in the country. Its uniqueness comes from:

1. Mega-scale iron ore operations

With some of the worldโ€™s largest open-cut mines and export volumes, the Pilbaraโ€™s infrastructure is constantly expanding โ€” conveyors, stackers, reclaimers, crushers, screening plants, workshops, fuel systems, and ore-handling upgrades all require high-accuracy as-builts for planning and design.

2. Remote location and logistics constraints

Downtime is expensive and mobilisations are even more so. Every hour counts. Designs need to be right the first time โ€” which is where digital capture and modelling become essential.

3. Harsh environmental conditions

Extreme temperatures, abrasive dust, corrosion, wind loads and environmental regulations make compliance, materials selection, and structural design more complex.

4. Brownfield complexity

Most Pilbara sites have decades of modifications layered over the original design. This means undocumented interferences, alignment issues, legacy steelwork, variable foundations and inconsistent documentation that require precise digital capture.

5. High-risk, high-value assets

Bulk-handling machines, load-out systems, transfer towers, and ore-processing plant modules rely on millimetre-accurate measurement for safe and compliant upgrades.

These factors make 3D laser scanning + engineering modelling the most reliable way to plan and execute upgrades across Pilbara operations.


High-Accuracy 3D LiDAR Scanning for Mining & Processing

Hamilton By Design captures full site geometry using engineering-grade LiDAR scanners to deliver millimetre-accurate as-built data.

Our scanning is ideal for:

  • conveyors, transfer towers & trestles
  • stackers, reclaimers, crushers & screening plants
  • train load-out facilities
  • pipe racks, pump systems & mechanical services
  • structural platforms, handrails & walkways
  • workshop fit-outs and maintenance bays
  • port and marine bulk-handling infrastructure

Explore our service:
3D Laser Scanning

The resulting point cloud forms a digital twin of your facility โ€” enabling precise design checks, measuring, clash detection and upgrade planning without repeated site visits.


Turning Scans Into Engineering-Ready Models

Once captured, your point cloud is converted into clean, accurate 3D CAD models suitable for mechanical, structural and fabrication workflows.

Learn more:
3D CAD Modelling

Our models support:

  • brownfield plant upgrades
  • conveyor realignment or replacement
  • new steelwork tie-ins
  • equipment skid design & integration
  • pump, piping & mechanical layouts
  • layout optimisation & access compliance

This level of detail dramatically reduces installation risk and fabrication rework โ€” critical in remote regions like the Pilbara.


Engineering & FEA for Heavy Industry

The Pilbaraโ€™s large-scale machinery and structures require robust engineering verification. Hamilton By Design provides mechanical and structural assessments backed by advanced simulation.

View capabilities:
FEA Capabilities

Our engineering services include:

  • linear static stress checks
  • fatigue assessment
  • buckling & stability analysis
  • thermal, vibration and modal analysis
  • pressure vessel & structural load evaluation
  • mechanical failure diagnostics

From bucket-wheel components to crusher supports, conveyor gantries and mobile equipment frames โ€” we ensure your assets meet compliance and performance requirements.


Fabrication-Ready Drafting for Pilbara Projects

Clear drawings reduce installation errors, accelerate shutdown work, and streamline fabrication.

Explore drafting services:
Drafting

We deliver:

  • GA drawings
  • detailed fabrication drawings
  • weld maps & BOMs
  • workshop documentation
  • isometric piping & ducting drawings
  • tender & construction documentation

Our drafting aligns with your fabricatorโ€™s preferences, ensuring clean workflow from modelling to installation.


Why Pilbara Projects Choose Hamilton By Design

Hamilton By Design offers a fully integrated engineering workflow:

  1. 3D LiDAR Scan โ€“ capture the real-world geometry
  2. Point-Cloud Processing โ€“ aligned, registered and clean
  3. Engineering 3D Models โ€“ accurate and clash-checked
  4. Engineering Analysis โ€“ FEA, structural checks, mechanical assessment
  5. Fabrication Drafting โ€“ ready for workshop, procurement or installation
  6. Ongoing Support โ€“ modifications, design updates, QA records

This leads to:

  • fewer shutdown delays
  • reduced on-site measuring
  • safer brownfield engineering
  • faster design cycles
  • less fabrication error
  • significant cost savings on remote-site mobilisation

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Supporting Pilbara Iron Ore, Energy, Infrastructure & Export Projects

Hamilton By Design supports work across:

  • Rio Tinto, BHP, FMG & Roy Hill operations
  • processing plants & ore-handling facilities
  • rail infrastructure and load-out systems
  • marine and port bulk-handling terminals
  • camp facilities, utilities & remote plants
  • structural and mechanical maintenance upgrades

From Newman to Port Hedland, Dampier, Karratha, Christmas Creek, Tom Price and beyond โ€” our engineering-led scanning capability simplifies complex projects in one of Australiaโ€™s most demanding industrial environments.

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