Engineering-Led LiDAR & Mechanical Design for Mining & Heavy Industry – Dubbo NSW

Hamilton By Design provides engineering-led LiDAR scanning and mechanical design services to support mining and heavy-industry projects in Dubbo and Central West New South Wales. Our work focuses on brownfield assets, live operating plant, and shutdown-driven projects where accuracy, constructability, and risk control are critical.

Mechanical engineer capturing a mining plant with LiDAR scanning, showing point cloud data integrated into engineering design workflows.

This is not survey-only scanning. We integrate engineering judgement with high-accuracy reality capture to deliver fabrication-ready, fit-first-time outcomes for mining, processing, and heavy industrial infrastructure across the Central West.


Engineering-Led LiDAR for Central West NSW Mining & Industry

Mining and heavy-industry operations around Dubbo support a mix of base-metals mining, materials handling, processing facilities, and regional industrial infrastructure. These environments commonly involve:

  • Legacy plant and infrastructure with incomplete as-built documentation
  • Multiple generations of modifications and upgrades
  • Restricted access in live operating environments
  • High consequence of errors during shutdowns or short outage windows

Our engineering-led LiDAR approach is designed for operating sites where assumptions introduce safety, cost, and schedule risk.


Integrated Scan-to-Engineering Workflow

We deliver a single, accountable workflow tailored to Central West NSW operations:

  1. On-site LiDAR scanning undertaken by engineers familiar with regional mining and industrial environments
  2. Engineering-grade point-cloud processing aligned to modelling tolerances and fabrication requirements
  3. Mechanical and structural CAD modelling developed directly from scan data
  4. Fabrication-ready drawings suitable for workshop manufacture and site installation
  5. Engineering support through fabrication, installation, and shutdown execution

This workflow reduces interface risk between scanning, design, fabrication, and construction — particularly important where access and shutdown windows are limited.


Mining & Heavy Industry Applications in Dubbo

Brownfield Engineering & Existing Assets

Central West NSW operations rely on long-life assets that have evolved through decades of operation. We support brownfield engineering where:

  • Original drawings are unreliable or unavailable
  • Equipment interfaces are complex or undocumented
  • Clearance, access, and compliance are critical

LiDAR provides accurate existing-condition data, while engineering oversight ensures the information is applied correctly during design and verification.


Shutdown-Driven Projects

Shutdowns in regional operations are tightly planned and often resource constrained.

Our work supports shutdown success by:

  • Capturing existing conditions prior to outages
  • Eliminating site measurement during shutdowns
  • Verifying interfaces, access, and constructability
  • Reducing fabrication and installation risk

Pre-validated designs improve safety, execution quality, and schedule certainty.


Processing Plants & Materials Handling

Mining and industrial operations around Dubbo include complex processing and materials-handling systems.

Our engineering-led LiDAR services support:

  • Conveyors and transfer stations
  • Hoppers, bins, and chutes
  • Crushers, screens, and feeders
  • Walkways, platforms, and guarding upgrades

Accurate scan-to-CAD workflows enable confident redesign, replacement, and compliance upgrades in operating facilities.


Heavy Plant & Industrial Equipment

We support projects involving large and complex equipment where traditional measurement methods are unsafe or impractical, including:

  • Fixed and mobile processing plant
  • Structural steelwork and access systems
  • Maintenance platforms and guarding systems

Engineering-led scanning ensures interfaces, envelopes, and installation constraints are understood before fabrication begins.


Risk Management for Regional Mining & Industrial Projects

In regional centres like Dubbo, risk is driven by unknown conditions, ageing infrastructure, and limited tolerance for rework.

Our approach reduces risk by:

  • Removing reliance on outdated drawings and assumptions
  • Capturing accurate existing conditions prior to design
  • Identifying clashes and access constraints early
  • Reducing site rework and hot works
  • Supporting safer shutdown execution

Risk is managed upstream, where it is cheapest and safest to control.


What Makes Our Approach Different

  • Engineer-led LiDAR scanning, not technician-only capture
  • Mechanical and structural engineering capability in-house
  • Mining and heavy-industry focus
  • Brownfield and shutdown experience
  • Single point of responsibility from scan through to design output

Typical Deliverables

Depending on project scope, deliverables may include:

  • Registered point-cloud datasets
  • Engineering-grade 3D CAD models
  • Mechanical and structural drawings
  • Interface and clearance verification
  • Fabrication and installation documentation

All deliverables are developed with fabrication, installation, and operational use in mind.


Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Who We Support

Our services support:

  • Mining asset owners and operators
  • Processing plant operators
  • Maintenance and shutdown teams
  • Project engineers and managers
  • Fabricators and constructors operating in Central West NSW

We work directly with asset owners or as part of multi-disciplinary project teams.


Talk to an Engineer

If you are planning:

  • A brownfield upgrade
  • A shutdown-driven project
  • Processing plant modifications
  • Materials-handling or heavy plant upgrades

Hamilton By Design can support your project in Dubbo and Central West NSW with engineering-led LiDAR scanning and mechanical design.

Contact us to discuss your site, constraints, and project objectives.

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