Mechanical Engineering and 3D Scanning Support for Rosebery, Tasmania

Engineer using a LiDAR scanner at a Rosebery Tasmania mining processing plant with point cloud data overlay for 3D scanning and mechanical engineering.

Mechanical Engineering & 3D Scanning Rosebery Tasmania

Rosebery is a working mining town, and the work on site is practical. Fitters, riggers, maintenance crews and supervisors are often dealing with real plant problems before the drawings catch up.

A chute wears out. A pipe spool needs replacing. A pump base does not match what is on the drawing. Access is tight. Shutdown time is limited. The job needs to fit the first time.

Hamilton By Design supports Rosebery and Tasmaniaโ€™s west coast with mechanical engineering, 3D laser scanning, scan-to-CAD, reverse engineering and drafting support for mining, processing and industrial sites.

Supporting Fitters, Riggers and Maintenance Teams

On brownfield sites, the people closest to the work often understand the problem best.

A fitter may know where the wear is occurring. A rigger may know where the lift or install will be difficult. A maintenance supervisor may know which parts of the plant have been modified over time.

Hamilton By Design helps turn that site knowledge into usable engineering information.

We can assist with:

  • site measurement and 3D scanning
  • scan-to-CAD modelling
  • mechanical drafting
  • reverse engineering
  • chute and hopper replacement
  • conveyor and transfer point modifications
  • pipework and spool development
  • pump, bracket and baseplate measurement
  • shutdown planning support
  • fabrication-ready drawings

3D Scanning for Rosebery Mining and Processing Sites

Roseberyโ€™s mining and processing environment makes accurate site information important. Existing drawings may be outdated, incomplete or missing. Plant may have changed over years of maintenance, repair and modification.

3D laser scanning captures the actual site conditions before design or fabrication begins.

This can help reduce:

  • site rework
  • fabrication errors
  • unexpected clashes
  • repeat site visits
  • shutdown delays
  • uncertainty during quoting and planning

For mining and concentrator environments, scanning can be used around conveyors, transfer points, chutes, pipework, tanks, pump areas, platforms, stairs, guarding and structural interfaces.

Scan-to-CAD and Mechanical Drafting

Once the site has been scanned, Hamilton By Design can convert the captured information into practical CAD deliverables.

Depending on the job, this may include:

  • registered point cloud data
  • E57, RCP or RCS files
  • 3D CAD models
  • SolidWorks or Inventor models
  • AutoCAD DWG layouts
  • general arrangement drawings
  • fabrication drawings
  • sections and elevations
  • clearance and clash checks

The aim is simple: provide information that helps the job move from site problem to fabrication, installation or engineering review.

Mechanical Engineering Support for Concentrator Plant Work

Rosebery includes underground mining and onsite processing, with production of zinc, copper and lead concentrates, as well as gold and silver.

For concentrator and mineral processing work, Hamilton By Design can support:

  • crushing and grinding area modifications
  • flotation plant access and layout checks
  • slurry pipework and pump arrangements
  • chute and liner replacement
  • conveyor upgrades
  • transfer point improvements
  • platform, stair and access changes
  • guarding and maintenance access reviews
  • brownfield plant modifications

This type of work often needs a mix of practical trade understanding, site capture, CAD modelling and mechanical engineering judgement.

Secondment Support for Rosebery Projects

For longer shutdowns, ongoing upgrades or peak workload periods, Hamilton By Design can also provide support through secondment.

This allows experienced engineers, designers, draftspersons, fitters, fabricators and riggers to support your team directly during planning, site measurement, drawing updates, fabrication support or project delivery.

Learn more about Hamilton By Designโ€™s Secondment Services.

Servicing Rosebery and Tasmaniaโ€™s West Coast

Hamilton By Design can support Rosebery and nearby west coast locations, including:

  • Tullah
  • Zeehan
  • Queenstown
  • Strahan
  • Burnie
  • Devonport
  • broader Tasmanian mining and industrial sites
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Need Mechanical Engineering or 3D Scanning Support in Rosebery?

If you are planning maintenance, shutdown work, fabrication, reverse engineering or plant modification in Rosebery, Hamilton By Design can help capture the site accurately and turn that information into practical engineering deliverables.

Contact Hamilton By Design to discuss your Rosebery site capture, mechanical engineering, scan-to-CAD or secondment support requirements.

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Mechanical Engineering Muswellbrook NSW | Mining, CHPP & Industrial Engineering

Mechanical engineering services in Muswellbrook NSW including CHPP upgrades, conveyor systems, industrial laser scanning, reverse engineering, fixed plant engineering and mining infrastructure design.

Mechanical Engineering Services in Muswellbrook NSW

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Muswellbrook sits at the centre of one of Australia’s most important heavy industrial regions. Located in the Upper Hunter Valley, the area supports large-scale coal mining, Coal Handling and Preparation Plants (CHPP), power generation, rail infrastructure, bulk materials handling systems, maintenance workshops and emerging energy projects.

At Hamilton By Design Co., we provide engineer-led mechanical engineering, industrial laser scanning, reverse engineering and drafting services for mining, power generation and heavy industry throughout Muswellbrook and the wider Hunter Valley region.


Supporting Mining & Fixed Plant Infrastructure

The Muswellbrook region remains heavily connected to mining operations, bulk materials handling and fixed plant infrastructure. These facilities require ongoing engineering support for maintenance, shutdowns, brownfield upgrades and asset life extension programs.

Our team can assist with:

  • Conveyor system engineering
  • Transfer chute design
  • Crusher and screening plant upgrades
  • Pump station engineering
  • Structural steel modifications
  • Mechanical equipment installations
  • Walkways, platforms and access systems
  • Shutdown engineering support
  • Maintenance engineering documentation
  • Fabrication and workshop drawings
  • Asset integrity inspections

Many sites throughout the Hunter Valley operate ageing infrastructure that requires modification around existing operating plant. Accurate site measurement, engineering-grade scanning and practical engineering experience become critical when working in these environments.


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CHPP & Coal Handling Engineering

Coal Handling and Preparation Plants (CHPP) remain a major part of the Muswellbrook industrial landscape.

Hamilton By Design can support projects involving:

  • Conveyor transfers
  • Transfer tower upgrades
  • Coal sampling systems
  • Stacker and reclaimer infrastructure
  • Surge bins and hoppers
  • Dust suppression systems
  • Structural modifications
  • Pipework and pumping systems
  • Maintenance access upgrades
  • Shutdown planning and engineering

Our experience in bulk materials handling allows us to support both operational facilities and brownfield upgrade projects where existing site conditions present significant engineering challenges.


Power Generation & Energy Infrastructure

Muswellbrook has long been associated with major power generation assets including Bayswater Power Station and the former Liddell Power Station.

Mechanical engineering support remains essential across:

  • Turbine systems
  • Boiler infrastructure
  • Cooling water systems
  • Ash handling systems
  • Pipework upgrades
  • Structural inspections
  • Mechanical maintenance projects
  • Asset integrity assessments
  • Brownfield modifications
  • Renewable energy infrastructure

As the Hunter Valley continues transitioning toward energy storage and renewable infrastructure, engineering companies capable of supporting both legacy industrial assets and future energy projects will continue to play an important role.


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Mechanical engineering services

Industrial 3D Laser Scanning in Muswellbrook

Hamilton By Design provides engineering-grade terrestrial LiDAR scanning services throughout Muswellbrook and the Hunter Valley.

Our scanning services support:

  • As-built verification
  • Conveyor systems
  • CHPP facilities
  • Power stations
  • Structural steelwork
  • Processing plants
  • Workshop facilities
  • Pipe racks
  • Tanks and vessels
  • Brownfield expansion projects

Deliverables can include:

  • Registered point clouds
  • E57 files
  • RCP and RCS datasets
  • CAD models
  • STEP files
  • SAT files
  • General Arrangement drawings
  • Fabrication drawings

Engineering-grade scanning reduces project risk by allowing accurate design work to occur around existing infrastructure before fabrication begins.


Reverse Engineering Services

Many mining and industrial sites throughout the Hunter Valley continue to operate equipment that is obsolete, difficult to source or no longer supported by the original manufacturer.

Hamilton By Design provides reverse engineering services for:

  • Mechanical components
  • Castings
  • Machined parts
  • Conveyor components
  • Wear liners
  • Pump assemblies
  • Couplings
  • Structural assemblies
  • Site-specific plant equipment

Using a combination of laser scanning, precision measurement, CAD modelling and practical manufacturing knowledge, we can recreate engineering models and fabrication drawings from existing components.


Mechanical Drafting & Design

Our drafting and design services support mining companies, fabrication workshops, contractors and maintenance teams throughout Muswellbrook and the Hunter Valley.

Services include:

  • Mechanical drafting
  • Structural drafting
  • Pipework drafting
  • Fabrication drawings
  • Workshop drawings
  • General Arrangement drawings
  • Site layouts
  • Conveyor detailing
  • Access platform design
  • Engineering documentation

We work across a range of deliverables including SolidWorks, AutoCAD, Inventor, STEP, DWG and PDF formats.


Supporting the Future of the Hunter Valley

The Upper Hunter region continues to undergo significant industrial transformation. While coal mining, bulk materials handling and fixed plant maintenance remain major industries, investment in energy storage, renewable energy and infrastructure upgrades is creating new engineering opportunities across the region.

Hamilton By Design supports clients throughout Muswellbrook, Singleton, Maitland, Newcastle and the wider Hunter Valley with engineer-led services focused on practical industrial outcomes.

Whether the project involves a conveyor upgrade, CHPP modification, power station infrastructure, reverse engineering, industrial laser scanning or mechanical drafting, our team can assist from site measurement through to detailed design documentation.

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Hunter Valley Mining Engineering & 3D Laser Scanning Services | Hamilton By Design

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Hunter Valley + Mining + Mechanical Engineering + Conveyor Systems + Industrial Design + 3D Lidar Laser Scanning Services = Hamilton By Design

Supporting Hunter Valley Mining Infrastructure, CHPP Facilities & Materials Handling Systems

The Hunter Valley is one of Australia’s most significant mining and industrial regions. Home to major coal mining operations, Coal Handling and Preparation Plants (CHPP), rail infrastructure, export facilities and bulk materials handling systems, the region continues to support large-scale engineering, maintenance and infrastructure projects.

At Hamilton By Design, we provide engineering-grade 3D laser scanning, reverse engineering, mechanical engineering and drafting services supporting mining infrastructure throughout the Hunter Valley.

Our team understands mining environments because we come from industry. Our experience spans materials handling systems, conveyor infrastructure, CHPP facilities, structural steelwork, shutdown engineering and brownfield plant modifications.

Supporting the Hunter Valley Coal Industry

The Hunter Valley Coal Chain is one of the largest integrated coal export systems in the world, linking mining operations throughout the Hunter Region with rail infrastructure and the Port of Newcastle export terminals.

Mining operations throughout the region rely on extensive infrastructure including:

  • Conveyor systems
  • CHPP facilities
  • Rail loading systems
  • Bulk materials handling equipment
  • Transfer stations
  • Stackers and reclaimers
  • Structural steel infrastructure
  • Pumping systems
  • Water management assets

Hamilton By Design provides engineering support services helping operators, contractors and project teams better understand existing site conditions before design, fabrication and installation activities commence.

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Engineering-Grade 3D Laser Scanning

Not all scans are equal.

At Hamilton By Design, we specialise in engineering-grade terrestrial LiDAR scanning designed to support practical engineering outcomes.

Our scanning services support:

  • Conveyor upgrades
  • Transfer station modifications
  • Shutdown planning
  • Existing condition surveys
  • Structural steel verification
  • Pipework modifications
  • Equipment replacement projects
  • Brownfield engineering
  • Asset capture programs
  • As-built verification

We provide registered point cloud data suitable for:

  • SolidWorks
  • Autodesk Revit
  • AutoCAD
  • Navisworks
  • Inventor
  • Recap
  • Digital engineering workflows

Accurate site information helps reduce project risk, improve constructability and minimise installation issues during shutdown activities.

Conveyor Systems & Materials Handling Engineering

Conveyor systems form the backbone of Hunter Valley mining operations.

Hamilton By Design supports projects involving:

  • Overland conveyors
  • Transfer stations
  • Conveyor gantries
  • Belt feeder systems
  • Chute upgrades
  • Structural modifications
  • Maintenance access improvements
  • Conveyor replacement projects

Working within existing operating facilities often requires accurate existing condition information before fabrication begins.

Our laser scanning and engineering services help ensure designs reflect real-world site conditions.

CHPP Upgrades & Plant Modifications

Coal Handling and Preparation Plants continue to evolve as production requirements change and ageing infrastructure requires replacement or modification.

We support projects involving:

  • Structural steel modifications
  • Conveyor upgrades
  • Pipework systems
  • Access platform improvements
  • Transfer chute modifications
  • Equipment replacement projects
  • Existing condition verification
  • Brownfield expansion works

Engineering-grade scanning provides a reliable foundation for design development and project planning.

Shutdown Engineering Support

Mining shutdowns are often where accurate engineering information delivers the greatest value.

Every hour of shutdown downtime can have significant production implications.

Hamilton By Design assists shutdown projects with:

  • Existing condition capture
  • Laser scanning surveys
  • Installation planning
  • Fabrication verification
  • Clash detection
  • Asset documentation
  • As-built verification

Accurate scan data helps reduce rework, improve fitment outcomes and minimise project risk during shutdown execution.

Reverse Engineering Services

Many mining facilities continue operating equipment where original drawings are incomplete, unavailable or no longer represent the installed asset.

Our reverse engineering services support:

  • Conveyor components
  • Chutes and transfer systems
  • Pump assemblies
  • Wear liners
  • Castings
  • Structural assemblies
  • Legacy plant equipment
  • Fabricated mining infrastructure

Using engineering-grade scanning and practical manufacturing experience, we develop models and fabrication drawings suitable for refurbishment, replacement or modification.

Mining Infrastructure Engineering

Mining infrastructure must operate in demanding environments while remaining maintainable and practical to construct.

Hamilton By Design supports projects involving:

  • Materials handling systems
  • Conveyor structures
  • Access platforms
  • Maintenance walkways
  • Pipework systems
  • Structural steel modifications
  • Brownfield upgrades
  • Industrial plant infrastructure

Our engineering approach focuses on constructability, maintainability and long-term asset performance.

Why Hamilton By Design?

Hamilton By Design combines practical trade experience with engineering capability.

Our experience includes:

  • Mechanical engineering
  • Fitting and machining
  • Industrial drafting
  • Mining operations
  • Materials handling systems
  • Smelting and processing facilities
  • Site-based engineering
  • Industrial maintenance

We understand that successful engineering projects require more than accurate models. They require solutions that can be fabricated, installed and maintained within real operating mining environments.

Servicing the Hunter Valley Mining Region

Hamilton By Design supports projects throughout:

  • Cessnock
  • Singleton
  • Muswellbrook
  • Mount Thorley
  • Ravensworth
  • Warkworth
  • Branxton
  • Rutherford
  • Beresfield
  • Tomago
  • Newcastle
  • Hunter Valley mining operations

Whether you require engineering-grade laser scanning, reverse engineering, conveyor design support or shutdown engineering services, our team is available to assist.

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Engineering Support for Hunter Valley Mining Operations

Hamilton By Design provides engineering-grade 3D laser scanning, mechanical engineering, drafting and reverse engineering services supporting Hunter Valley mining infrastructure, CHPP facilities, conveyor systems and materials handling operations.

Contact Us – Talk to Us

Contact our team to discuss your next mining project and discover how accurate site data and practical engineering experience can improve project outcomes, reduce shutdown risk and support long-term asset performance.

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Mechanical Engineering | Structural Engineering


3D Scanning & Engineering โ€“ Kooragang & Carrington | Hamilton By Design

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Newcastle Port Industrial Scanning & Engineering Services

Kooragang & Carrington (Heavy Industry)

Kooragang and Carrington form the core of Newcastleโ€™s heavy industrial and port operations, supporting some of the largest export, chemical, and bulk material facilities in Australia. With direct access to the Port of Newcastle, these areas are home to major processing plants, marine infrastructure, and high-value industrial assets.

Hamilton By Design provides specialised 3D scanning, reverse engineering, and engineering support services tailored to the demanding conditions of port and heavy industrial environments.


Our Services for Port & Heavy Industry

3D Laser Scanning (LiDAR)

We deliver high-accuracy site capture for complex industrial environments, including:

  • Processing plants and refineries
  • Conveyor systems and bulk handling infrastructure
  • Ship-loading and port facilities
  • Structural steel frameworks and pipework

Our scanning minimises downtime by capturing data quickly and safely in live environments.


Scan to CAD / As-Built Modelling

Convert real-world assets into usable digital models:

  • Existing plant layouts and structural steel
  • Pipework and mechanical systems
  • Equipment positioning and clearances

Deliverables include:

  • 2D drawings (plans, sections, elevations)
  • 3D CAD models for engineering and fabrication

Reverse Engineering of Components

Ideal for ageing or undocumented equipment commonly found in port operations:

  • Pumps, valves, and mechanical assemblies
  • Conveyor components and wear parts
  • Marine and infrastructure components

We capture and recreate accurate models for repair, replacement, or redesign.


Fabrication & Upgrade Support

Support fabrication and site upgrades with verified data:

  • Structural modifications and extensions
  • Conveyor and chute upgrades
  • Mechanical plant upgrades

Reduce rework and ensure fabrication accuracy with real-world geometry.


Engineering Measurement & Verification

Precision measurement services to support compliance and construction:

  • Steel alignment and deformation checks
  • Flatness and level surveys
  • Clearance and clash detection

Critical for shutdown planning and installation works.


Industrial Plant & Shutdown Support

We work with shutdown teams and maintenance planners to:

  • Capture existing conditions before demolition
  • Verify installation readiness
  • Provide rapid-turnaround models for time-critical works

Why Hamilton By Design

  • โœ… Experience in heavy industrial environments
  • โœ… Fast mobilisation across Newcastle and the Hunter Region
  • โœ… High-accuracy data suitable for fabrication and engineering
  • โœ… Reduced site risk through non-contact measurement
  • โœ… Deliverables tailored to real project outcomes

Typical Projects in Kooragang & Carrington

  • Bulk handling conveyor upgrades
  • Port infrastructure surveys
  • Chemical plant scanning and modelling
  • Marine facility measurement
  • Structural steel verification

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Servicing Newcastleโ€™s Port & Industrial Hub

Based on the Central Coast, Hamilton By Design regularly services:

  • Kooragang Island
  • Carrington
  • Mayfield and Port precincts

We support fabricators, engineers, and asset owners requiring accurate, reliable site data to deliver complex industrial projects.


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Enquire Today – Contact Us

If youโ€™re planning a plant upgrade, fabrication project, or require accurate site data in a heavy industrial environment, contact Hamilton By Design to discuss your requirements.

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Mechanical Engineering & 3D Scanning Somersby NSW | Hamilton By Design

3D laser scanning and mechanical engineering Somersby NSW industrial site โ€“ Hamilton By Design

Engineering & Fabrication in Somersby

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Somersby is one of the Central Coastโ€™s most established industrial precincts, positioned directly off the M1 motorway between Gosford and Sydney. It is home to a strong network of steel fabricators, mechanical workshops, manufacturers, and industrial contractors, making it a key hub for construction, infrastructure, and plant-based projects.

From heavy fabrication yards to specialised engineering workshops, Somersby supports projects that require accuracy, coordination, and buildable design.

At Hamilton By Design, we work directly with businesses in Somersby to provide engineering-led 3D scanning, mechanical design, and fabrication-ready documentationโ€”ensuring projects fit first time and move efficiently from site to workshop.


Typical Companies in Somersby

The types of businesses youโ€™ll find in Somersby include:

Steel & Structural Fabricators

  • Structural steel workshops
  • Platform, walkway, and access system fabricators
  • Cladding and faรงade support steel manufacturers

Mechanical & Industrial Engineering Firms

  • Conveyor and materials handling specialists
  • Plant and machinery designers
  • Pump systems and processing equipment suppliers

Industrial Contractors & Builders

  • Mechanical installation contractors
  • Maintenance contractors for industrial plants
  • Construction firms delivering warehouses and infrastructure

Manufacturing & Processing Facilities

  • Food manufacturing plants
  • Packaging and production lines
  • Industrial processing facilities

These businesses rely heavily on accurate as-built data, engineering drawings, and coordination between site and fabrication.


How Hamilton By Design Supports Somersby Projects

3D Laser Scanning (LiDAR) โ€“ Site Capture

We capture existing conditions with high accuracy for:

  • Industrial plants and workshops
  • Structural steel and platforms
  • Pipework, conveyors, and mechanical systems
  • Brownfield and retrofit environments

Result:

  • Accurate point clouds ready for design
  • Reduced site rework and RFIs

Scan-to-CAD & As-Built Modelling

We convert site scans into usable engineering data:

  • 3D CAD models (SolidWorks)
  • 2D as-built drawings (plans, sections, elevations)
  • Layouts suitable for fabrication

Result:

  • Fabricators build from real geometry, not assumptions
  • Faster workshop turnaround

Mechanical Engineering & Design

Engineering-led support for:

  • Plant upgrades and modifications
  • Structural steel additions
  • Equipment installation and retrofits
  • Reverse engineering of existing components

Result:

  • Practical designs that match real site conditions
  • Reduced clashes during installation

Fabrication & Installation Support

We work closely with Somersby fabricators to deliver:

  • Fabrication drawings with tolerances
  • Weld details and assembly documentation
  • Fit-up strategies based on scan data

Result:

  • Components fit first time on site
  • Less rework, delays, and downtime

Typical Somersby Project Workflow

  1. Site scan at the Somersby facility or project site
  2. Point cloud processing and registration
  3. 3D modelling and engineering design
  4. Fabrication drawings issued
  5. Workshop fabrication by local fabricator
  6. Installation with minimal adjustment required

This workflow is critical in Somersby, where many projects involve existing structures, tight tolerances, and live industrial environments.


Why Engineering-Led Scanning Matters in Somersby

Somersby projects often involve brownfield conditions, where drawings are outdated or incomplete.

Traditional survey or basic scanning is not enough.

At Hamilton By Design:

  • The engineer is directly involved in the scan
  • Data is captured with fabrication in mind
  • Outputs are immediately usable for design and construction

This removes the gap between site, design, fabrication, and installation.


Local Advantage

Being active on the Central Coast, we understand:

  • Access and site constraints in Somersby
  • Working around active industrial operations
  • Coordination with local fabricators and contractors

This results in faster mobilisation, better communication, and ongoing project support.


Who We Work With in Somersby

  • Steel fabricators
  • Mechanical contractors
  • Industrial maintenance teams
  • Builders and project managers
  • Engineering consultants

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Work With Us in Somersby

If your project involves upgrading existing plant, fabricating new steelwork, or installing equipment into an existing structure, we provide accurate site data and engineering support to ensure it is delivered correctly the first time.

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3D LiDAR scanning services on the Central Coast providing engineering-grade laser scanning, point cloud capture, scan-to-CAD modelling and industrial reality capture for infrastructure and industrial projects.
Drafting services on the Central Coast providing engineering drawings, fabrication detailing, as-built documentation, reverse engineering and CAD drafting for industrial and infrastructure projects.
Mechanical engineering services on the Central Coast providing industrial design, plant inspections, pump calculations, reverse engineering and engineering support for manufacturing, infrastructure and heavy industry projects.

Mechanical Engineering | Structural Engineering


Mechanical Engineering Services for Newcastle and the Hunter Valley

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Site-Based Mechanical Engineering for Heavy Industry, Mining and Power Generation

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Hamilton By Design provides mechanical engineering support for industrial plants across Newcastle, the Hunter Valley and surrounding regions.

We support sites involved in steel making, smelting, coal handling and preparation plants, coal washing, power generation, bulk materials handling and heavy industrial maintenance.

The Hunter region has a long history in coal, power generation and steel-related industry, with coal mining, CHPP operations, power stations and export infrastructure continuing to play a major role in the regionโ€™s industrial base.

Mechanical Engineering Support for Operating Plants

Industrial sites require practical mechanical engineering that understands plant availability, shutdown windows, maintenance constraints and the reality of working around existing equipment.

Hamilton By Design can assist with:

  • Site-based mechanical engineering support
  • Mechanical plant inspections
  • Pump calculations and pump system reviews
  • Like-for-like replacement of mechanical components
  • Structural and mechanical component replacement
  • Conveyor, chute and transfer point reviews
  • CHPP and coal washing plant mechanical support
  • Smelting and steel plant mechanical support
  • Power station mechanical and structural support
  • Reverse engineering of worn or obsolete parts
  • Engineering drawings for fabrication and replacement
  • 3D laser scanning for existing plant and brownfield works

Mechanical Engineering for CHPP and Coal Washing Plants

Coal Handling and Preparation Plants operate under demanding conditions. Pumps, pipework, screens, launders, conveyors, chutes, guards and structural supports are exposed to wear, vibration, corrosion and material build-up.

Hamilton By Design can assist with inspection, measurement, design and documentation for:

  • Slurry pumps and process water systems
  • Pump baseplates and drive arrangements
  • Pipe supports and replacement pipework
  • Chutes, launders and transfer points
  • Conveyor structures and guarding
  • Access platforms, walkways and maintenance areas
  • Wear plate replacement and component redesign
  • Like-for-like replacement where production risk must be controlled

Where components are worn, damaged or no longer supported by the original supplier, we can use site measurement, 3D laser scanning and reverse engineering to develop fabrication drawings and replacement geometry.

Mechanical Engineering for Steel Making and Smelting Plants

Steel making, smelting and high-temperature processing plants require mechanical engineering that considers heat, wear, access, material selection and maintenance practicality.

Hamilton By Design can support mechanical and structural works around:

  • Furnace and smelting support equipment
  • Ducting, hoppers, bins and chutes
  • Cooling water and process pipework
  • Platforms, access steel and maintenance structures
  • Pump skids and mechanical drive systems
  • Heavy fabrication replacement items
  • Site inspection and defect reporting
  • Drafting and engineering documentation for fabrication

Our approach is practical and site-focused. We understand that industrial drawings need to be useful for fabrication, installation and maintenance โ€” not just theoretical design.

Mechanical Engineering for Power Generation Sites

Power generation sites across the Hunter region continue to require engineering support for maintenance, transition works, decommissioning, replacement equipment and brownfield upgrades. The region includes long-standing coal-fired power infrastructure, with Bayswater continuing to operate and Liddell now retired.

Hamilton By Design can assist with:

  • Mechanical inspection of existing plant
  • Pump and pipework calculations
  • Cooling water and process systems
  • Replacement steelwork and mechanical supports
  • Access platforms and maintenance structures
  • Brownfield scanning and as-built modelling
  • Fabrication drawings for replacement components
  • Shutdown planning support and site verification

Pump Calculations and Mechanical Reviews

Pumps are critical across CHPPs, smelters, steel plants and power generation sites. Incorrect pump selection, worn components or poor pipework arrangements can lead to reliability issues, cavitation, vibration and reduced plant availability.

Hamilton By Design can assist with:

  • Pump duty review
  • Flow and head calculations
  • Pipework pressure loss checks
  • Pump baseplate and support review
  • Like-for-like replacement checks
  • Reverse engineering of pump components
  • Wear assessment and replacement drawings
  • Arrangement drawings for maintenance and installation

Plant Inspection and Like-for-Like Replacement

Many industrial sites require replacement of existing structural or mechanical components without changing the function of the plant. In these cases, accuracy and practical site understanding are critical.

We can attend site to inspect, measure and document existing components, then develop drawings for:

  • Replacement frames
  • Platforms and access steel
  • Guards and brackets
  • Pump skids and bases
  • Chutes and liners
  • Pipe supports
  • Structural and mechanical interfaces
  • Worn or obsolete machine components

Where required, 3D laser scanning can be used to capture existing conditions and reduce the risk of fabrication or installation errors.

Why Hamilton By Design

Hamilton By Design is engineer-led. We combine mechanical engineering, drafting, 3D laser scanning, reverse engineering and fabrication-aware design.

This means we can support clients from site inspection through to practical engineering drawings suitable for review, fabrication and installation.

For Newcastle and Hunter Valley industrial sites, we provide mechanical engineering support that understands heavy industry, maintenance realities, shutdown risk and the need for clear, accurate deliverables.

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Contact Hamilton By Design

If your site requires mechanical engineering support for a CHPP, coal washing plant, smelter, steel plant, power generation facility or heavy industrial operation, Hamilton By Design can assist with site inspection, calculations, scanning, drafting and replacement component design.

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