Author: Team - Hamilton By Design

Posted on

3D Modelling With You Now — and 3D Modelling in the Future

 3D Modelling 

By Hamilton By Design | www.hamiltonbydesign.com.au

In the 1980s through to the early 2000s, AutoCAD ruled
supreme. It revolutionised the way engineers and designers approached 2D
drafting, enabling technical drawings to be created and shared with speed and
precision across industries. For two decades, it set the benchmark for visual
communication in engineering and construction. But that era has passed.

Today, we live and work in a three-dimensional world — not
only in reality, but in design.

From 2D Drafting to Solid Modelling: The New Standard

At Hamilton By Design, we see 3D modelling not just
as a tool, but as an essential evolution in how we think, design, and
manufacture. The transition from 2D lines to solid geometry has reshaped the
possibilities for every engineer, machinist, and fabricator.

With the widespread adoption of platforms like SolidWorks,
design engineers now routinely conduct simulations, tolerance analysis, motion
studies, and stress testing — all in a virtual space before a single part is
made. Companies like Tesla, Ford, Eaton, Medtronic,
and Johnson & Johnson have integrated 3D CAD tools into their
product development cycles with great success, dramatically reducing rework,
increasing precision, and accelerating innovation.

Where 2D design was once enough, now solid models drive
machining, laser cutting, 3D printing, automated
manufacturing, and finite element analysis (FEA) — all from a single
digital source.

A Growing Ecosystem of Engineering Capability

It’s not just the software giants making waves — a global
network of specialised engineering services is helping bring 3D design to life.
Companies like Rishabh Engineering,
Shalin Designs, CAD/CAM Services Inc., Archdraw Outsourcing,
and TrueCADD provide design and
modelling support to projects around the world.

At Hamilton By Design, we work with and alongside these
firms — and others — to deliver scalable, intelligent 3D modelling solutions to
the Australian industrial sector. From laser scanning and site
capture to custom steel fabrication, we translate concepts into
actionable, manufacturable designs. Our clients benefit not only from our
hands-on trade knowledge but also from our investment in cutting-edge tools and
engineering platforms.

So What’s Next? The Future Feels More Fluid Than Solid

With all these tools now at our fingertips — FEA simulation,
LiDAR scanning, parametric modelling, cloud collaboration — the question
becomes: what comes after 3D?

We’ve moved from pencil to pixel, from 2D lines to
intelligent digital twins. But now the line between design and experience
is beginning to blur. Augmented reality (AR), generative AI design, and
real-time simulation environments suggest that the next wave may feel more
fluid than solid — more organic than mechanical.

We’re already seeing early glimpses of this future:

  • Generative
    design tools that evolve geometry based on performance goals
  • Real-time
    digital twins updating with sensor data from operating plants
  • AI-driven
    automation that simplifies design iterations in minutes, not days

In short: the future of 3D design might not be “3D” at all
in the traditional sense — it could be interactive, immersive, adaptive.

At Hamilton By Design — We’re With You Now and Into the
Future

Whether you’re looking to upgrade legacy 2D drawings,
implement laser-accurate reverse engineering, or develop a full-scale 3D model
for simulation or manufacturing — Hamilton By Design is here to help.

We bring hands-on trade experience as fitters, machinists,
and designers, and combine it with the modern toolset of a full-service
mechanical engineering consultancy. We’re not just imagining the future of
design — we’re building it.

Let’s design smarter. Let’s think in 3D — and beyond.

Contact Us
🌐 www.hamiltonbydesign.com.au
✉️ anthony@hamiltonbydesign.com.au
📞 0477 002 249
By Hamilton By Design | www.hamiltonbydesign.com.au

Posted on

Elevating Engineering Precision: 3D CAD Design, Laser Scanning, and Simulation for Custom Steel Fabrication

 

In modern engineering, accuracy, efficiency, and adaptability are not just desired—they are essential. At Hamilton By Design, we combine cutting-edge tools like 3D CAD design, 3D laser scanning, and SolidWorks FEA Simulation with practical expertise in custom steel fabrication to deliver intelligent, end-to-end solutions for complex engineering projects.

From detailed CAD Modelling to field-accurate Faro Scanning, our consultancy supports Australian industries with precise, timely, and cost-effective design solutions.

The Role of 3D CAD Design in Modern Engineering

3D CAD design (Computer-Aided Design) forms the foundation of most modern engineering workflows. It transforms initial concepts into detailed digital models, enabling design validation, collaboration, and modification long before anything is physically built.

Using tools like SolidWorks, our experienced 3D CAD designers create accurate representations of components, assemblies, and entire systems. This not only reduces costly errors during fabrication but also allows clients to visualise and interact with their product in a virtual environment.

With 3D CAD design at the core, we help clients navigate engineering challenges—from product development to mechanical infrastructure—faster and with greater confidence.

3D Modelling: Bridging Concept and Construction

Closely integrated with CAD design is 3D modelling, which allows designers to create digital prototypes of physical objects. At Hamilton By Design, 3D modelling is used not just for form but also for function. Our models include precise dimensions, material properties, tolerances, and interaction points.

Whether it’s reverse engineering an existing plant structure or designing custom brackets for a conveyor system, our 3D modelling ensures high fidelity and interoperability across platforms.

The Power of 3D Laser Scanning for Engineering Accuracy

To capture as-built environments with unmatched accuracy, we use 3D laser scan for engineering projects of all sizes. Leveraging Faro scanning technology, we generate detailed point clouds that map real-world environments down to millimetre accuracy.

This Faro scan data is then converted into actionable geometry for further CAD modelling or simulation. It’s particularly valuable in retrofit, maintenance, or upgrade projects, where existing site data is often incomplete or outdated.

Whether you’re updating mechanical systems in a processing plant or ensuring compliance in a structural audit, 3D laser scanning delivers the reliable data you need for precise engineering decisions.

From Scan to Simulation: Enhancing Designs with SolidWorks FEA

After creating a digital model, it’s crucial to understand how it will perform under real-world conditions. That’s where SolidWorks FEA simulation comes in.

SolidWorks Simulation allows our team to perform finite element analysis (FEA) on assemblies, evaluating factors such as stress, strain, fatigue, and thermal distribution. By integrating FEA into the design process, we validate designs before they are fabricated—saving both time and material costs.

This proactive approach is particularly useful in custom steel fabrication, where load-bearing components must meet stringent safety and performance criteria.

CAD Modelling in Custom Steel Fabrication

Custom steel fabrication is both an art and a science. It requires a deep understanding of materials, tolerances, and manufacturing techniques. At Hamilton By Design, we combine advanced CAD modelling with practical fabrication experience to create components that meet your exact requirements.

Whether you need custom brackets, enclosures, chutes, or full-scale structural assemblies, our models are production-ready and tailored to your fabrication process. We provide DXFs, laser-cutting files, and BOMs that integrate seamlessly with your shop floor operations.

Why Choose a 3D CAD Designer?

A skilled 3D CAD designer does more than just draw. They anticipate fitment issues, consider manufacturing constraints, and collaborate across disciplines to create practical, buildable designs.

At Hamilton By Design, our team brings over a decade of experience across heavy industry, defence, mining, and manufacturing. We understand the nuances of real-world engineering and tailor our CAD services to each project’s unique needs.

Integrating Faro Scanning with SolidWorks

One of our key differentiators is the seamless integration of Faro scan data into SolidWorks. This workflow allows us to:

  • Overlay scanned data onto CAD designs

  • Identify deviations between as-built and as-designed models

  • Rapidly develop retrofit solutions with accurate field measurements

  • Conduct clash detection and ensure proper clearances

This end-to-end capability reduces rework, shortens project timelines, and increases overall design quality.

Applications Across Industry

Our services benefit a broad range of industries, including:

  • Mining & Processing – Reverse engineering plant infrastructure, scanning for shutdown planning, custom chute design

  • Manufacturing – Tooling, jigs, and production line modifications

  • Defence – CAD design and simulation for retrofit and upgrade works

  • Construction – Structural steel design and site validation

Whether you’re fabricating a single part or overseeing a multi-million-dollar infrastructure upgrade, our tools and experience help you deliver with confidence.

The Difference

At Hamilton By Design, we don’t just deliver drawings—we provide engineering certainty. By combining the precision of 3D CAD, the power of SolidWorks simulation, and the real-world accuracy of Faro scanning, we help clients design, assess, and fabricate with confidence.

If you’re looking for an Australian mechanical engineering consultancy that delivers intelligent design, detailed modelling, and practical support for custom steel fabrication projects, we’re ready to help.

Let’s Work Together

Visit www.hamiltonbydesign.com.au to learn more or contact us to discuss how we can support your next engineering challenge.

Posted on

Unlocking Engineering Potential with the 3DEXPERIENCE Platform

Unlocking Engineering Potential with the 3DEXPERIENCE Platform




At Hamilton By Design, we are committed to pushing the boundaries of innovation and efficiency in industrial design and engineering. One of the most powerful tools enabling this shift is the 3DEXPERIENCE platform by Dassault Systèmes — a cloud-based, integrated environment that transforms how engineering, design, and manufacturing teams collaborate and operate.

But what makes this platform such a game-changer, particularly in heavy industrial environments?

A Unified Digital Ecosystem

Traditional design and engineering workflows often involve disjointed software systems, siloed communication, and a lack of visibility across teams. The 3DEXPERIENCE platform solves these challenges by offering a centralised digital workspace. It unifies CAD, simulation, data management, and project collaboration under one roof.

At Hamilton By Design, this means we can collaborate with clients, suppliers, and internal teams in real time — reducing delays, increasing transparency, and ensuring version control is never an issue.

Smarter Collaboration and Real-Time Decision-Making

For industrial clients, time is money. Delays caused by miscommunication or outdated files can cost thousands in downtime. With the 3DEXPERIENCE platform, all stakeholders — from engineers and designers to procurement and management — can access a single source of truth, anytime, anywhere.

Changes to 3D models, drawings, or requirements are reflected instantly across the platform. That kind of visibility ensures we’re always aligned with the project vision, improving decision-making speed and accuracy.

Advanced 3D Modelling and Simulation

Designing for complex environments — such as processing plants, mines, or heavy machinery installations — requires robust tools. The 3DEXPERIENCE platform delivers powerful 3D modelling and simulation capabilities through applications like CATIA, SIMULIA, and ENOVIA.

Whether we’re reverse engineering existing assets from LIDAR scans or developing new plant layouts, the platform helps us validate designs early through simulation and stress testing. This leads to fewer surprises during fabrication or installation, and stronger, safer designs.

Hamilton By Design Point Cloud

Integration with LIDAR Scanning and Point Cloud Data

At Hamilton By Design, we often start projects using high-resolution LIDAR scans, capturing real-world conditions with millimetre precision. The 3DEXPERIENCE platform allows seamless integration of point cloud data, enabling our team to design directly within real-world geometry — reducing fitment issues and rework.

This integration ensures we don’t just create models — we create smart, context-aware models that interact meaningfully with the physical world.

Scalability and Security

As a cloud-based system, the 3DEXPERIENCE platform is scalable and secure. Whether we’re working on a small component upgrade or a large-scale plant overhaul, we can expand our toolset, users, and data storage with ease — all while maintaining enterprise-level data protection.

Conclusion

The 3DEXPERIENCE platform empowers Hamilton By Design to deliver faster, smarter, and more integrated engineering solutions. For clients in the heavy industrial space, it means fewer risks, better collaboration, and a clear digital path from concept to completion.

Want to know how the 3DEXPERIENCE platform can help your next project?
Get in touch today at sales@hmailtonbydesign.com.au

Engineering Consultants | Mechanical Drafting | Structural Drafting | 3-D Scanning | 3-D Modelling

www.hamiltonbydesign.com.au

Posted on

Precision Engineering with Hamilton By Design

In the world of modern design and engineering, precision is everything. Hamilton By Design has mastered the art of integrating cutting-edge technology to create seamless, high-quality solutions for their clients. Their approach combines advanced scanning tools with powerful design software to ensure every project is executed with accuracy and efficiency.  

The Power of 3D Scanning  

Hamilton By Design utilizes state-of-the-art 3D scanning technology to capture detailed measurements of existing structures and components. This process allows them to create highly accurate digital representations of physical objects, ensuring that every design fits perfectly within the intended space. By leveraging this scanning capability, they eliminate guesswork and significantly reduce the margin for error in complex projects.  

Seamless Integration with Design Software  

Once the scanned data is collected, Hamilton By Design employs industry-leading design software to transform raw point clouds into refined, functional models. This enables them to develop components that integrate flawlessly with existing structures, ensuring a perfect fit every time. Their expertise in working with scanned geometry allows them to streamline workflows, enhance efficiency, and deliver superior results.  

Innovation in Every Project  

Hamilton By Design’s commitment to precision and innovation sets them apart in the industry. By combining advanced scanning technology with powerful design tools, they create solutions that are not only functional but also optimized for performance and longevity. Their approach ensures that every project meets the highest standards of accuracy and quality, making them a trusted partner for businesses seeking cutting-edge engineering solutions.  

Partner with Hamilton By Design  

Looking to elevate your next project with unmatched precision and expertise? Hamilton By Design is ready to bring your vision to life. Connect with their team today and discover how their advanced approach can turn your ideas into reality.  

Posted on

The Importance of AS 3990 in Mechanical Equipment Steelwork

In the world of engineering, adhering to standards is more than just a formality; it’s a fundamental aspect of ensuring safety, reliability, and efficiency. One such critical standard is AS 3990, “Mechanical Equipment – Steelwork.” This guideline plays a vital role in the design and construction of steel structures for mechanical systems, providing the framework for materials selection, construction practices, and stress analysis. Ignoring AS 3990 can lead to a host of issues, from structural failures to safety hazards, yet it’s a challenge that some organizations still face. By contrast, companies like Hamilton By Design have built a reputation for excellence by consistently applying these standards in their projects, ensuring optimal outcomes for their clients.

The Risks of Ignoring AS 3990

One of the most alarming consequences of bypassing AS 3990 is the heightened risk of structural failure. Mechanical equipment steelwork is often subjected to extreme stresses and environmental conditions, and without proper design parameters, the results can be catastrophic. Whether it’s the collapse of a support structure or the malfunction of a mechanical component, the cost—both human and financial—is often irreparable.

In addition to physical failures, neglecting AS 3990 invites a host of compliance and legal issues. Regulatory bodies across industries mandate adherence to such standards to protect workers and ensure operational safety. Non-compliance can lead to fines, project delays, or even legal action, tarnishing the reputation of those involved. 

The impact doesn’t stop there. Poorly designed steelwork can suffer from premature wear and fatigue, significantly reducing the lifespan of the equipment. This leads to frequent maintenance, unplanned downtime, and increased costs—a scenario no company wants to face. Moreover, these recurring issues not only affect the bottom line but also compromise the safety of workers, posing risks of injury or fatality. Finally, the reputational damage from delivering substandard systems can be devastating, as it erodes client trust and tarnishes an organization’s standing in the industry.

Hamilton By Design: A Commitment to Excellence

Faced with these potential pitfalls, an engineering company like Hamilton By Design offers a reassuring solution. With extensive experience in mechanical design and steelwork, they prioritize adherence to AS 3990 in every project. This commitment translates into tangible benefits for their clients and sets them apart in the industry.

Hamilton By Design approaches every project with structural integrity at the forefront. By leveraging advanced modeling tools and stress analysis techniques, they ensure that every design adheres to the stringent guidelines of AS 3990. Their expertise spans diverse industries, enabling them to tailor solutions that are both robust and reliable.

Compliance is another area where Hamilton By Design excels. The team stays up-to-date with the latest iterations of AS 3990, incorporating these requirements seamlessly into their work. This not only streamlines the approval process but also gives clients the confidence that their projects meet all necessary regulatory standards.

Material selection and durability are cornerstones of the company’s design philosophy. By carefully analyzing the operational stresses and environmental factors that each structure will face, Hamilton By Design creates systems that are built to last. This focus on longevity reduces the need for maintenance and ensures uninterrupted performance, saving clients time and money.

Safety is non-negotiable for Hamilton By Design. Every project undergoes rigorous risk assessments to identify and mitigate potential hazards. By adhering to AS 3990’s safety protocols, the company not only protects workers but also fosters a culture of trust and reliability.

The Advantages of AS 3990 Compliance

The advantages of working with engineers who consult AS 3990 are clear. First and foremost, it ensures structural reliability. Steelwork designed under this standard can handle expected loads and stresses with ease, delivering dependable performance across a range of applications. For Hamilton By Design, this translates into designs that consistently exceed client expectations.

Regulatory compliance is another significant benefit. Projects that adhere to AS 3990 face fewer hurdles during inspections, avoiding costly delays and potential penalties. Hamilton By Design’s meticulous approach to compliance ensures smooth project execution, freeing clients to focus on their core objectives.

Optimized design is yet another hallmark of AS 3990. By balancing safety, functionality, and cost-efficiency, the standard empowers engineers to deliver solutions that are both practical and innovative. Hamilton By Design takes this a step further by using advanced tools and methodologies to craft designs that align perfectly with their clients’ operational goals.

Safety, of course, remains a top priority. AS 3990 includes comprehensive guidelines for risk minimization, creating a safer environment for workers and operators. Hamilton By Design’s adherence to these principles underscores their commitment to safeguarding everyone involved in their projects.

Cost savings and increased equipment lifespan are additional advantages of compliance. Properly designed steelwork not only reduces maintenance needs but also enhances durability, maximizing the return on investment for clients. For Hamilton By Design, these outcomes are the natural result of their dedication to quality and precision.

Real-World Applications

Hamilton By Design’s expertise in applying AS 3990 is evident in their extensive portfolio. For instance, in a mining project involving heavy conveyor systems, the company used AS 3990 to identify critical stress points and optimize the design for dynamic loads. The result was a durable support structure that minimized maintenance and exceeded client expectations.

Similarly, in an industrial manufacturing facility, Hamilton By Design tackled the challenge of custom steelwork for robotic assembly lines. By adhering to AS 3990, they ensured that the structures could withstand repetitive stresses and environmental factors, enhancing both safety and efficiency.

Their experience extends to renewable energy projects as well. In designing steel frameworks for wind turbine foundations, Hamilton By Design accounted for wind loads, fatigue stresses, and environmental conditions, delivering solutions that met stringent safety and performance requirements.

Conclusion

Ignoring AS 3990 is a risk no company should take. The challenges—from structural failures and compliance issues to safety hazards and reputational damage—are simply too great. By contrast, working with experienced engineers who prioritize this standard offers a host of benefits, from enhanced reliability and safety to cost savings and competitive advantage.

Hamilton By Design exemplifies the best practices in applying AS 3990, turning potential challenges into opportunities for innovation and excellence. Their commitment to quality, compliance, and client satisfaction ensures that every project not only meets but exceeds industry standards. For organizations seeking dependable, high-performing mechanical equipment steelwork, Hamilton By Design is the partner of choice.

For More information contact Hamilton By Design – Email info@hamiltonbydesign.com.au

Posted on

Maximizing Equipment Efficiency with ISO 18436.2 Maintenance Strategies

At Hamilton By Design, we know that keeping your equipment running efficiently isn’t just about quick fixes; it’s about adopting the right maintenance strategies to ensure long-term reliability and performance. With advancements in condition monitoring and diagnostic techniques, the ISO 18436.2 standard has become a cornerstone for effective maintenance practices—and it’s at the heart of how we help our clients optimize their operations.

In this blog post, we’ll explore the major maintenance strategies aligned with ISO 18436.2 and how they can transform your plant’s productivity.

Hamilton By Design

What is ISO 18436.2?

ISO 18436.2 is an internationally recognized standard that defines the competencies required for personnel performing condition monitoring and diagnostics. It focuses on advanced tools like vibration analysis, helping engineers identify equipment issues before they lead to costly downtime.

At Hamilton By Design, our team is ISO 18436.2-certified, meaning we bring the highest level of expertise to your maintenance needs.

Maintenance Strategies That Deliver Results

ISO 18436.2 aligns with several key maintenance strategies designed to improve reliability, minimize downtime, and optimize equipment performance. Here’s how they work:

1. Reactive Maintenance

Reactive maintenance is the traditional “run-to-failure” approach where repairs are made after a breakdown. While not ideal for critical assets, tools like vibration analysis can still play a role by identifying root causes post-failure. This can help inform more proactive strategies in the future.

2. Preventive Maintenance (PM)

Preventive maintenance involves scheduling regular maintenance tasks to prevent failures. While effective to some extent, PM can lead to over-maintenance. By incorporating vibration analysis and other condition monitoring techniques, preventive measures can be more precisely targeted, reducing unnecessary downtime.

3. Condition-Based Maintenance (CBM)

Condition-Based Maintenance uses real-time equipment data to identify issues as they arise. This strategy is central to ISO 18436.2 and includes tools like vibration analysis, thermography, and ultrasonic testing. CBM ensures that maintenance is performed only when necessary, saving time and money.

Benefits:

  • Reduces unplanned downtime.
  • Optimizes maintenance schedules.
  • Extends equipment lifespan.

4. Predictive Maintenance (PdM)

Predictive Maintenance takes CBM a step further, using data trends and analytics to predict when failures are likely to occur. With the expertise of ISO 18436.2-certified personnel, PdM uses advanced tools to detect subtle signs of wear or stress, allowing for intervention before a problem becomes critical.

Key Tools:

  • Vibration analysis for early detection of imbalance or misalignment.
  • Infrared thermography to spot heat anomalies.
  • Ultrasonic testing to identify leaks and material defects.

5. Reliability-Centered Maintenance (RCM)

RCM focuses on understanding the specific failure modes of critical assets and tailoring maintenance strategies accordingly. This approach integrates condition monitoring insights to prioritize tasks that align with operational goals.

Benefits:

  • Aligns maintenance efforts with production priorities.
  • Reduces the risk of unexpected equipment failures.

6. Proactive Maintenance

Proactive maintenance identifies and addresses root causes of recurring issues. By analyzing data from vibration and other diagnostic tools, engineers can resolve underlying problems like misalignment, improper lubrication, or material fatigue.

Impact:

  • Prevents repetitive failures.
  • Improves long-term equipment reliability.

7. Total Productive Maintenance (TPM)

TPM involves a plant-wide effort, from operators to management, to ensure optimal equipment effectiveness. ISO 18436.2-certified personnel can support TPM by providing actionable condition monitoring insights and training operators in basic diagnostic techniques.

How Hamilton By Design Helps

At Hamilton By Design, we bring these strategies to life through tailored maintenance solutions that align with your plant’s needs. Here’s how we can help:

1. Advanced Condition Monitoring:
Our team uses state-of-the-art tools to monitor equipment health, including vibration analysis, thermography, and ultrasonic testing.

2. Tailored Maintenance Plans:
Every plant is unique. We develop maintenance strategies based on your specific equipment, production goals, and operational priorities.

3. Expert Training and Certification:
We empower your team by offering ISO 18436.2 training, giving them the skills to sustain and enhance maintenance programs.

4. Ongoing Support:
Maintenance is a journey, not a destination. We provide continuous support to refine and optimize your practices as your operations evolve.

The Hamilton By Design Advantage

Adopting advanced maintenance strategies aligned with ISO 18436.2 isn’t just about improving equipment reliability—it’s about unlocking greater productivity and profitability for your business.

With our expertise, you can transition from reactive to predictive maintenance, reduce unplanned downtime, and extend the lifespan of your critical assets.

Ready to take your plant’s maintenance strategy to the next level? Contact Hamilton By Design today to find out how we can help.

Visit us at: www.hamiltonbydesign.com.au
Email us: info@hamiltonbydesign.com.au
Call us: +61 0477 002 249

Hamilton By Design

Hamilton By Design | Transforming Maintenance | Elevating Performance

Proudly powered by WordPress