Month: July 2025

Posted on

How Mechanical Engineers Are Powering Mining on the Central Coast

Mechanical Engineers Are Powering Mining

The Central Coast of New South Wales is more than just pristine beaches and a relaxed lifestyle. Beneath its surface lies a strong industrial and mining support sector where mechanical engineers are playing a vital role in modernising, maintaining, and innovating heavy machinery and infrastructure.

At Hamilton By Design, we specialise in mechanical engineering consulting services across Australia—including support for clients right here on the Central Coast. Visit us at 👉 www.hamiltonbydesign.com.au to explore our services.

 

 

 

 

👷 Why Mechanical Engineering Matters in Mining

Mechanical engineers are the invisible backbone of mining operations. In Central Coast-based support industries and nearby projects like Wallarah 2, mechanical engineers handle:

  • Design & Drafting of Mining Infrastructure

  • Maintenance Systems for Plant and Equipment

  • Automation, Robotics, and Sensor Integration

  • Environmental Engineering for Emission Reduction

  • Reliability and Safety Auditing

Whether it’s conveyor systems, processing plants, underground ventilation, or mobile plant maintenance, mechanical engineers ensure it all runs smoothly, safely, and efficiently.

📍 Mechanical Engineering Jobs on the Central Coast

The Central Coast is home to a growing number of engineering-based businesses and industrial hubs:

  • Somersby, Tuggerah, and Lisarow host major mechanical and fabrication workshops.

  • Companies like Wabtec, Coffey, and Boral regularly seek mechanical engineers.

  • The region supports jobs ranging from drafting and design to hands-on site-based maintenance.

At Hamilton By Design, we provide the expertise and consulting support these businesses need—structural drafting, 3D laser scanning, plant design, and more.

👉 Want to collaborate? Visit us at www.hamiltonbydesign.com.au

 

 

 

🔧 Trends Shaping Mechanical Engineering in Mining

If you’re working in, or supplying to, the mining industry, here are five key trends affecting mechanical engineers today:

  1. Automation & Remote Control Systems

  2. Data-Driven Predictive Maintenance

  3. Sustainable Design and Energy Efficiency

  4. Digitisation via Lidar & 3D Scan Models

  5. Multi-disciplinary Integration (Mech + Elec + Struct)

Hamilton By Design helps clients stay ahead of these trends with cutting-edge tools, qualified engineering support, and experienced consultants.

🧑‍🏭 Training Pathways for Engineers on the Coast

  • TAFE NSW offers mechanical engineering and drafting training.

  • Central Coast Council and local employers provide apprenticeships and work experience.

  • Many local high schools and programs now promote STEM and engineering career pathways.

Are you a contractor, project manager, or engineering lead on the Coast looking for expert support? We’re ready to help.

👉 Contact us at www.hamiltonbydesign.com.au

🌊 Why Base Yourself on the Central Coast?

  • Easy access to Newcastle and Sydney mining regions

  • Affordable living and coastal lifestyle

  • Thriving local industry with national project links

Whether you’re managing a plant upgrade or need detailed mechanical drawings for a site modification, Hamilton By Design has the skills and tools to support your project.

Let’s Talk Engineering

Hamilton By Design is a trusted name in mechanical and structural design, offering:

Mechanical design & consulting
Structural drafting
Lidar scanning & 3D modelling
Australia-wide service reach

Visit: www.hamiltonbydesign.com.au
Email: info@hamiltonbydesign.com.au

Your Central Coast Engineering Partner – Hamilton By Design

 

Supporting Australian mining and industry with precision and experience.

 

#CentralCoast #MechanicalEngineering #MiningSupport #HamiltonByDesign #EngineeringConsultants #MiningInnovation #NSWIndustry #LidarScanning #PlantDesign

 

 
 
 
Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Our cliest:

Name
Would you like us to arrange a phone consultation for you?
Posted on

Why 3D Laser Scanning Might Be the Best Thing You Haven’t Tried Yet

In the world of building, maintaining, and improving anything physical — from mining sites to machinery and industrial plants — accuracy isn’t a bonus; it’s essential.

That’s where 3D laser scanning comes in. And if you haven’t explored how it works (or how easy it is to use), it’s worth taking a moment to learn how Hamilton By Design is using it to help companies all over Australia.

Visit the full page here: Hamilton By Design – 3D Laser Scanning


What Is 3D Laser Scanning – and Why Should You Care?

Imagine being able to get an exact digital version of a building, a plant room, or even a set of steel structures — all without needing to stop production or bring in tape measures and ladders. That’s what 3D laser scanning does.

Using advanced scanning equipment, we can capture every detail of a structure or environment and turn it into a highly accurate digital model. No guesswork. No rework. No surprises.

Think of it like Google Street View — but for your machinery, plant, or site.




Who Uses It – And What For?

At Hamilton By Design, we work with clients across the country in industries like:

  • Mining and minerals

  • Heavy industry

  • Construction and engineering

  • Manufacturing

  • Energy and infrastructure

They use 3D scans for things like:

  • Upgrading plant rooms without taking things apart first

  • Modifying equipment without clashing into existing structures

  • Creating “as-built” records of facilities for safety and compliance

  • Planning shutdowns with fewer risks and unknowns

Whether you’re fixing, building, or upgrading, scanning gives you a smarter way to plan.

The Real Value: Less Downtime, More Certainty

One of the biggest wins our clients see is speed. A scan that takes a day can save weeks of redesigns, measurement errors, or clashes down the track.

We’ve scanned conveyor systems, CHPP facilities, tank farms, processing equipment, and even confined spaces — all while the client kept working. The result? Better decisions, cleaner installs, and safer planning.

What Happens After the Scan?

After the scanning is complete, we deliver a digital 3D model of your asset. You can use this model to:

  • Design upgrades

  • Check clearances

  • Add new equipment into the space

  • Or just have a clean, accurate reference for future work

Our team also provides 3D CAD modelling, so if you want a fully engineered solution — not just the scan — we can help turn the model into your next design.

We’re Local — But We Work Nationally

With offices and scanners based in Perth, Brisbane, Central Coast, Mount Isa, and Melbourne, we’re never too far from where you are. And we work with all sorts of clients — from large mine operators to local manufacturers.

Our flexibility is what clients value most — whether it’s a one-day site visit or an ongoing partnership.

Why Hamilton By Design?

We’re not just a scanning company. We’re mechanical design engineers who know what comes after the scan. That means your data isn’t just collected — it’s actually useful, actionable, and ready for design, manufacturing, or project planning.

We’ve helped teams reduce rework, avoid shutdown delays, and get projects right the first time.

Ready to See What It Looks Like?

Whether you’re a site supervisor, a plant engineer, or just looking for a smarter way to manage infrastructure, 3D scanning could be the tool that makes your job easier.

👉 Check out the full details here:

www.hamiltonbydesign.com.au/3d-laser-scanning

Or, if you’d prefer to talk through how it might work for your site, we’re just a call or email away.

Posted on

Why Engineers, Designers & Project Managers Are Turning to 3D Scanning & CAD Modelling

Why Engineers, Designers & Project Managers Are Turning to 3D Scanning & CAD Modelling

 

Why Engineers, Designers & Project Managers Are Turning to 3D Scanning and CAD Modelling

In engineering and fabrication, the margin for error is razor-thin. A few millimetres off can mean costly rework, delays, or worse — safety issues. At Hamilton By Design, we believe the future of precision engineering lies in combining smart data capture with expert design workflows. That’s why more businesses are moving away from guesswork and toward 3D laser scanning and CAD modelling as standard practice.

We’ve put together a detailed overview of our services and methods in a recent blog post that explains how we help industry clients across Australia deliver with confidence.

📌 Read the full post here:
👉 3D Scanning & CAD Modelling Services

 

🔍 What’s the Big Deal About 3D Scanning?

Traditional site measurements and hand-drawn markups are time-consuming, error-prone, and hard to communicate between disciplines. With 3D laser scanning, we can capture complex geometry quickly and accurately — from plant layouts and piping to structural steel and mobile machinery.

Using FARO laser scanning technology, we generate high-resolution point clouds that form the foundation for everything that follows — whether that’s clash detection, fabrication detailing, or a full digital twin.

It’s fast, accurate, and incredibly efficient — especially on live sites where access is limited and downtime is costly.

 

🧩 CAD Modelling That Fits — Literally and Logically

Once the scan is complete, our team of experienced mechanical designers converts that data into solid CAD models, tailored to your workflow.

Whether you need:

  • Accurate as-built documentation

  • Reverse-engineered mechanical components

  • Custom fabrication-ready drawings

  • Plant modification layouts

We deliver models that integrate seamlessly with your existing systems — whether you use SolidWorks, Inventor, Revit, or MicroStation.

Our CAD modelling isn’t just visual. It’s functional. It’s engineered for fit, fabrication, and future upgrades.

 

 

 

👷‍♂️ Real-World Applications Across Industry

Our clients range from mining operations and water utilities to fabrication shops and site-based engineering firms. In all cases, the common problem is the same: they need to understand what’s really there before they design what comes next.

Some recent use cases include:

  • Replacing worn mechanical components with no existing drawings

  • Planning plant upgrades where outdated PDFs weren’t reliable

  • Creating fabrication models from legacy assets

  • Capturing geometry for safety reviews and clearances

If your team still relies on measurements taken with a tape measure or outdated hand sketches, there’s a better way.

Don’t Guess. Scan. Model. Deliver.

At Hamilton By Design, we’ve been providing CAD modelling since 2001, and offering 3D scanning since 2017. We’ve built our reputation on doing it right the first time — with engineering logic, practical experience, and technology that works.

If you want to understand how 3D laser scanning and CAD modelling can reduce risk and deliver better results, we invite you to read our full blog post:

3D Scanning & CAD Modelling Services

Let’s take the guesswork out of your next project.

 

 

 

Mechanical Engineering | Structural Engineering

Mechanical Drafting | Structural Drafting

3D CAD Modelling | 3D Scanning

www.hamiltonbydesign.com.au

 

Our clients:

Name
Would you like us to arrange a phone consultation for you?
Posted on

3D Laser Scanning and CAD Modelling Services | Hamilton By Design

There are two things we’ve always believed at Hamilton By Design:

  1. Accuracy matters.
  2. If you can model it before you make it, do it.

That’s why when the FARO Focus S70 hit the scene in 2017, we were early to the party — not just because it was shiny and new (though it was), but because we knew it would change how we support our clients in mining, processing, and manufacturing environments.

The S70 didn’t just give us a tool — it gave us a superpower: the ability to see an entire site, down to the bolt heads and pipe supports, in full 3D before anyone picked up a wrench. Dust, heat, poor lighting — no problem. With its IP54 rating and extended temperature range, this scanner thrives where other tools tap out.

And we’ve been putting it to work ever since.

3D laser scan of mechanical plant

“Measure Twice, Cut Once” Just Got a Whole Lot More Real

Laser scanning means we no longer rely on outdated drawings, forgotten markups, or that sketch someone did on the back of a clipboard in 2004.

We’re capturing site geometry down to millimetres, mapping full plant rooms, structural steel, conveyors, tanks, ducts — you name it. And the moment we leave site, we’ve already got the data we need, registered and ready to drop into SolidWorks.

Which, by the way, we’ve been using since 2001.

Yes — long before CAD was cool, we were deep into SolidWorks building models, simulating loads, tweaking fit-ups, and designing smarter mechanical solutions for complex environments. It’s the other half of the story — scan it, then model it, all in-house, all under one roof.

Safety by Design – Literally

Here’s the part people often overlook: 3D laser scanning isn’t just about accuracy — it’s about safety.

We’ve worked across enough plants and mine sites to know that the real hazards are often the things you don’t see in a drawing. Tight access ways. Awkward pipe routing. Obstructions waiting to drop something nasty when a shutdown rolls around.

By scanning and reviewing environments virtually, we can spot those risks early — hazard identification before boots are even on the ground. We help clients:

  • Reduce time-on-site
  • Limit the number of field visits
  • Minimise exposure to high-risk zones
  • Plan safer shutdowns and installations

That’s a big win in any plant or processing facility — not just for compliance, but for peace of mind.

SolidWorks 3D Modelling CAD model from site scan

From Point Cloud to Problem Solved

Since 2017, our scanning and modelling workflows have supported:

  • Brownfield upgrade projects
  • Reverse engineering of legacy components
  • Fabrication and installation validation
  • Creation of digital twins
  • Asset audits and documentation updates

And when you pair that with 24 years of SolidWorks expertise, you get more than just a pretty point cloud — you get practical, buildable, fit-for-purpose engineering solutions backed by deep industry knowledge.

Thinking about your next project? Let’s make it smarter from the start.

We’ll scan it, model it, and engineer it as we have been doing for decades — with zero guesswork and full confidence.

Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

www.hamiltonbydesign.com.au

Mechanical Engineering | Structural Engineering

Mechanical Drafting | Structural Drafting

3D CAD Modelling | 3D Scanning

Our clients:

Name
Would you like us to arrange a phone consultation for you?
Posted on

Mechanical Engineering at the Heart of Mining on the Central Coast

  🛠️

1. Setting the Scene: The Central Coast & Its Industrial Backbone

Home to nearly 350,000 people across Gosford, Wyong, Terrigal, and beyond, the Central Coast is well-known for its beaches and bushland—yet it also supports a robust industrial and mining‑services sector (Jora, Wikipedia). With growing infrastructure demands and proximity to resource projects like the Wallarah 2 coal proposal near Wyong (Wikipedia), mechanical engineers play a pivotal role behind the scenes.

 

2. What Do Mechanical Engineers Do in Mining on the Coast?

Mechanical engineers in mining and related heavy industries are responsible for:

  • Design & Maintenance: Planning, designing, and overseeing maintenance of critical mineral processing plants, machinery, conveyors, trucks and drilling rigs (Jobsora).

  • Automation Integration: Implementing robotics, programmable logic controllers (PLCs), remote operation systems, and predictive maintenance tools .

  • Health & Safety Compliance: Ensuring mechanical systems meet stringent safety regulations and operator protection standards (Jora).

  • Environmental Efficiency: Optimising equipment to reduce energy use, emissions, and noise—all while supporting mine rehabilitation efforts .

3. Job Opportunities in the Region

Recent job listings highlight robust opportunities for mechanical engineers across the Coast:

  • Mining Mechanical Engineer roles are regularly advertised in Gosford/Lisarow, appearing in SEEK and Jora job postings (SEEK).

  • Roles span senior design positions to hands‑on maintenance engineering—offering full-time opportunities with firms like Wabtec, Hyundai Rotem, Boral, and Coffey (SEEK).

  • Entry-level and graduate engineering roles are also available through pathways like Central Coast Council traineeships and TAFE NSW programs (Central Coast Council).

4. Industry Trends and What You’ll Need

As described by Titan Recruitment, the mining sector is embracing several transformative trends (Titan Recruitment):

  1. Automation & Robotics: Engineers are tasked with integrating autonomous machinery and control systems.

  2. Digital & Data Analytics: Skills in condition monitoring, sensors, and predictive analytics are in demand.

  3. Sustainability Focus: There’s emphasis on clean, efficient systems that reduce environmental footprint.

  4. Complex Machine Design: As equipment sophistication grows, so does the need for mechanical expertise.

  5. Asset Reliability & Safety: Mechanical engineers must ensure zero-fault operation in harsh mining environments.

  6. Site-to-System Integration: Engineers coordinate across disciplines—mechanical, electrical, structural—to optimise operations.

  7. Continuous Upskilling: Ongoing education—through TAFE NSW, professional certifications, and in-house training—is critical.

5. Training & Career Pathways on the Central Coast

🎓 Education & Apprenticeships

  • TAFE NSW (Hunter & Central Coast) offers mechanical and engineering trade training, forming a strong foundation for local roles (Wikipedia).

  • Central Coast Council provides apprenticeships and traineeships in mechanical fields—ideal stepping stones into industry .

🏢 Local Industry Experience

  • Firms like Wabtec, Hyundai Rotem, Boral, Coffey, and Wright Engineering in Somersby/Gosford offer vital on-the-job training and progression (SEEK).

  • Mining-support businesses across the Central Coast employ engineers to design, maintain, and improve heavy-duty plant and machinery.

6. Why the Central Coast Is a Great Base for Mining Engineers

  • Proximity to Projects: Infrastructure supporting coal drilling and mineral processing connects easily with local towns via major transport routes in and out of Gosford (Jobsora, Wikipedia).

  • Balanced Lifestyle: Work-life harmony blends regional industry jobs with coastal living and access to national parks (Indeed).

  • Clear Career Pathways: Education, apprenticeships, and employers form a supportive ecosystem—from bedrock training to senior site leadership.

Final Takeaway

Mechanical engineers are essential to mining operations on the Central Coast—ensuring machinery runs efficiently, safely, and sustainably. With strong local education pathways, active job markets, and growing tech trends, the region offers rewarding careers tied to both industrial innovation and community lifestyle.

Ready to design, maintain, and optimise the backbone of mining? The Central Coast has the foundation—and the opportunity—awaiting mechanical engineers eager to build the future.

 

 

Hamilton By Design | Mechanical Drafting | Structural Drafting | 3-D Lidar Scanning

Central Coast | Mount Isa | Brisbane | Cairns | Darwin

Published on Hamilton by Design — shaping engineering futures in NSW’s Central Coast

Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Our clients:

Name
Would you like us to arrange a phone consultation for you?
Posted on

3D Modelling 

SolidWorks 3D Modelling

 By Hamilton By Design | www.hamiltonbydesign.com.au

In the 1980s through to the early 2000s, AutoCAD ruled supreme. It revolutionised the way engineers and designers approached 2D drafting, enabling technical drawings to be created and shared with speed and precision across industries. For two decades, it set the benchmark for visual communication in engineering and construction. But that era has passed.

Today, we live and work in a three-dimensional world — not only in reality, but in design.

From 2D Drafting to Solid Modelling: The New Standard

At Hamilton By Design, we see 3D modelling not just as a tool, but as an essential evolution in how we think, design, and manufacture. The transition from 2D lines to solid geometry has reshaped the possibilities for every engineer, machinist, and fabricator.

With the widespread adoption of platforms like SolidWorks, design engineers now routinely conduct simulations, tolerance analysis, motion studies, and stress testing — all in a virtual space before a single part is made. Companies like Tesla, Ford, Eaton, Medtronic, and Johnson & Johnson have integrated 3D CAD tools into their product development cycles with great success, dramatically reducing rework, increasing precision, and accelerating innovation.

Where 2D design was once enough, now solid models drive machining, laser cutting, 3D printing, automated manufacturing, and finite element analysis (FEA) — all from a single digital source.

A Growing Ecosystem of Engineering Capability

It’s not just the software giants making waves — a global network of specialised engineering services is helping bring 3D design to life. Companies like Rishabh Engineering, Shalin Designs, CAD/CAM Services Inc., Archdraw Outsourcing, and TrueCADD provide design and modelling support to projects around the world.

At Hamilton By Design, we work with and alongside these firms — and others — to deliver scalable, intelligent 3D modelling solutions to the Australian industrial sector. From laser scanning and site capture to custom steel fabrication, we translate concepts into actionable, manufacturable designs. Our clients benefit not only from our hands-on trade knowledge but also from our investment in cutting-edge tools and engineering platforms.

So What’s Next? The Future Feels More Fluid Than Solid

With all these tools now at our fingertips — FEA simulation, LiDAR scanning, parametric modelling, cloud collaboration — the question becomes: what comes after 3D?

We’ve moved from pencil to pixel, from 2D lines to intelligent digital twins. But now the line between design and experience is beginning to blur. Augmented reality (AR), generative AI design, and real-time simulation environments suggest that the next wave may feel more fluid than solid — more organic than mechanical.

We’re already seeing early glimpses of this future:

  • Generative design tools that evolve geometry based on performance goals
  • Real-time digital twins updating with sensor data from operating plants
  • AI-driven automation that simplifies design iterations in minutes, not days

In short: the future of 3D design might not be “3D” at all in the traditional sense — it could be interactive, immersive, adaptive.

At Hamilton By Design — We’re With You Now and Into the Future

Whether you’re looking to upgrade legacy 2D drawings, implement laser-accurate reverse engineering, or develop a full-scale 3D model for simulation or manufacturing — Hamilton By Design is here to help.

We bring hands-on trade experience as fitters, machinists, and designers, and combine it with the modern toolset of a full-service mechanical engineering consultancy. We’re not just imagining the future of design — we’re building it.

Let’s design smarter. Let’s think in 3D — and beyond.

Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Contact Us
🌐 

www.hamiltonbydesign.com.au
✉️ anthony@hamiltonbydesign.com.au📞 0477 002 249By Hamilton By Design | www.hamiltonbydesign.com.au