3D Scanning Engineering in Karratha
Delivering Engineering Accuracy for Mining, LNG, Transport & Heavy-Industry Projects in the Pilbara
Karratha sits at the centre of one of the most productive industrial regions on Earth — the Pilbara. With world-leading iron ore operations, LNG processing facilities, heavy-haul export systems, and complex industrial assets spread across vast distances, Karratha demands engineering services that are precise, efficient and built for extreme conditions.
Hamilton By Design supports this region with high-accuracy 3D LiDAR laser scanning, advanced 3D CAD modelling, mechanical and structural engineering, FEA capability, and fabrication-ready drafting. Our engineer-led workflow ensures Pilbara-grade reliability from first scan to final design.
Why Karratha Is Unique for Engineering
Karratha combines characteristics few Australian cities share:
1. World-class industrial density
Surrounded by major iron ore shipping terminals, LNG refineries, rail infrastructure, conveyor systems, heavy-haul workshops and port operations, the region requires engineering solutions built for scale, precision and uptime.
2. Harsh environmental conditions
Extreme heat, corrosive coastal environments, red-dust infiltration, cyclones, and heavy-load machinery demand designs that are resilient, compliant and thoroughly engineered.
3. Remote-location project challenges
Shutdown access windows are short. Transport costs are high. Rework is expensive. A single measurement error can delay an entire shutdown or fabrication job.
4. Legacy systems + continuous expansion
Many facilities are decades old yet constantly being upgraded. This makes accurate as-built documentation essential for safe, reliable retrofits.
These conditions make digital engineering a necessity — not an optional extra.
High-Accuracy 3D LiDAR Scanning for Karratha Operations
Hamilton By Design provides millimetre-level scanning using industry-leading equipment, capturing the true as-built geometry of:
- conveyors, stackers, reclaimers & load-out stations
- pipe racks, process modules and structural steel
- mechanical workshops & fabrication facilities
- ports, jetties, access platforms and plant services
- brownfield upgrade areas with complex tie-ins
3D scanning removes guesswork, eliminates site-measurement risk, and ensures all design work is based on verified spatial data.
🔗 Learn more about our 3D Laser Scanning service:
https://www.hamiltonbydesign.com.au/home/3d-lidar-scanning-digital-quality-assurance/3d-laser-scanning/
Turning Point Clouds Into Engineering-Ready Models
After the scan, Hamilton By Design converts your site into detailed, accurate and fully navigable 3D models — perfect for engineering reviews, fabrication, and installation planning.
🔗 3D CAD Modelling:
https://www.hamiltonbydesign.com.au/engineering-services/3d-cad-modelling-australia/
Our deliverables include:
- structural and mechanical 3D models
- general-arrangement (GA) drawings
- fabrication drawings with BOMs
- equipment layouts & tie-in studies
- clash detection across modules or expansions
- digital plant walk-throughs for remote teams
This reduces shutdown duration, prevents fabrication error, and speeds up approvals.
Engineering & FEA Services for Pilbara-Scale Projects
Karratha’s assets operate under extreme mechanical, thermal and structural loads. Hamilton By Design provides engineering support such as:
- structural assessments & upgrade design
- mechanical design for conveyors, piping, frames and steelwork
- cyclonic loading considerations
- deformation, corrosion & fatigue assessments
- failure investigations
- brownfield upgrade engineering
For heavy-industry clients, we also provide advanced simulation and analysis.
🔗 FEA Capabilities:
https://www.hamiltonbydesign.com.au/engineering-services/fea-capabilities/
Our analysis includes:
- static & dynamic loading
- thermal expansion and heat distribution
- fatigue simulations for high-cycle equipment
- buckling, vibration and modal studies
- pressure vessel and pipe stress reviews
This ensures every design is validated, safe and compliant.
Drafting & Documentation Built for Remote Industrial Work
Every Karratha project requires clear, fabrication-ready documentation. Hamilton By Design supplies:
- detailed mechanical & structural drafting
- isometrics for piping and services
- workshop-ready fabrication drawings
- accurate as-built documentation
- digital QA records for future upgrades
🔗 Drafting Services:
https://www.hamiltonbydesign.com.au/engineering-services/services-drafting-lidar-scanning/
With precise drafting and laser-scanned data, fabricators and installers work with confidence — even in remote Pilbara locations.
Why Karratha Clients Prefer Hamilton By Design
- Engineer-led scanning — ensuring data captured matches engineering requirements
- Single-source accountability — scanning, modelling, engineering, drafting all in one place
- Reduced shutdown risk — cutting rework, delays and onsite measurement time
- Better fabrication outcomes — designs based on real geometry, not assumptions
- Clear documentation for tenders, fabrication, installation and QA compliance
- Ideal for brownfield upgrades where accuracy is essential
For Karratha’s mining, LNG, industrial and logistics hubs, this level of certainty is invaluable.

Your Next Project in Karratha — Delivered with Precision
From conveyor upgrades to structural redesigns, plant expansions, shutdown engineering, and fabrication modelling, Hamilton By Design provides the full digital-engineering workflow to keep projects safe, efficient and on schedule.
























