Tomago Engineering & 3D Laser Scanning Services | Hamilton By Design


Tomago + Mechanical Engineering + 3D Laser Scanning + Industrial Design Services = Hamilton By Design

Supporting Tomago’s Manufacturing, Aluminium & Industrial Infrastructure Sector

Tomago is one of the Hunter Region’s most significant industrial and manufacturing centres. Located between Newcastle, the Hunter Valley and Port Stephens, the region is home to major industrial facilities, manufacturing operations, mining support services and one of Australia’s largest aluminium smelters.

At Hamilton By Design, we provide engineering-grade 3D laser scanning, mechanical engineering, drafting, reverse engineering and industrial asset capture services throughout Tomago and the greater Newcastle region.

Our team supports industrial facilities requiring accurate site data, practical engineering solutions and detailed design support for brownfield upgrades, manufacturing projects, maintenance works and industrial infrastructure development.


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Why Tomago?

Tomago is strategically positioned within one of Australia’s most productive industrial corridors.

The area supports:

  • Aluminium production
  • Heavy manufacturing
  • Industrial fabrication
  • Mining support services
  • Conveyor manufacturing
  • Materials handling systems
  • Mechanical workshops
  • Structural steel fabrication
  • Industrial warehousing
  • Defence-related manufacturing

Its proximity to Newcastle Port, Newcastle Airport, the Hunter Valley mining region and major freight routes makes Tomago a critical industrial hub supporting projects across New South Wales and Australia.


Engineering-Grade 3D Laser Scanning

Not all scans are equal.

At Hamilton By Design, we specialise in engineering-grade terrestrial LiDAR scanning designed to support real engineering outcomes.

Our scanning services assist with:

  • Aluminium smelter upgrades
  • Manufacturing facilities
  • Conveyor systems
  • Pipework installations
  • Structural steel modifications
  • Brownfield plant upgrades
  • Shutdown planning
  • Equipment replacement projects
  • As-built verification
  • Industrial asset capture

We deliver registered point cloud data suitable for:

  • SolidWorks
  • Autodesk Revit
  • Navisworks
  • AutoCAD
  • Inventor
  • Recap
  • Industrial plant design platforms

Whether your project requires a single processing area scanned or a complete industrial facility digitally captured, our team can provide practical engineering-grade data for design and construction purposes.


3D LiDAR Scanning Hunter & Newcastle banner with white text on a blue background promoting engineering-grade laser scanning services for industrial, mining and infrastructure projects across the Hunter Valley and Newcastle region.
Mechanical Engineering Hunter & Newcastle banner promoting mechanical engineering services for mining, industrial plants, power generation, manufacturing and heavy industry throughout the Hunter Valley and Newcastle region.
Structural Drafting Hunter & Newcastle banner promoting structural drafting services for mining, industrial plants, power generation, manufacturing and infrastructure projects across the Hunter Valley and Newcastle region.

Supporting Aluminium Smelting Infrastructure

Tomago is internationally recognised for aluminium production.

Large industrial facilities operating within the region require ongoing engineering support for:

  • Materials handling systems
  • Potline infrastructure
  • Conveyor systems
  • Access platforms
  • Structural steel modifications
  • Pipework systems
  • Mechanical equipment upgrades
  • Maintenance and shutdown projects

Hamilton By Design provides engineering support services that assist industrial facilities with accurate site information and practical design outcomes.


Mechanical Engineering & Industrial Design

Industrial facilities evolve continuously.

Equipment changes, production requirements increase and ageing infrastructure often requires modification or replacement.

Our services include:

Mechanical Engineering

  • Materials handling systems
  • Conveyor systems
  • Chutes and transfer points
  • Rotating equipment
  • Pump systems
  • Industrial plant upgrades
  • Maintenance engineering

Structural Design Support

  • Access platforms
  • Stairs and handrails
  • Equipment supports
  • Pipe racks
  • Maintenance structures
  • Walkways and industrial access systems

Reverse Engineering

Many industrial facilities continue to operate legacy equipment where original drawings are no longer available.

Our reverse engineering services support:

  • Castings
  • Machined components
  • Pump equipment
  • Wear components
  • Conveyor assemblies
  • Obsolete spare parts
  • Industrial machinery

Supporting Mining & Materials Handling Industries

Tomago is closely connected to the Hunter Valley mining industry.

Many local businesses manufacture, repair and support equipment used within:

  • Coal preparation plants (CHPP)
  • Conveyor systems
  • Bulk materials handling facilities
  • Rail infrastructure
  • Export terminals
  • Mining operations

Hamilton By Design provides engineering support for both new and existing industrial infrastructure.


Industrial Asset Capture & Scan to CAD

Accurate site information reduces project risk.

Our asset capture services provide:

  • Registered point clouds
  • 3D models
  • Scan to CAD conversion
  • Existing condition documentation
  • Equipment verification
  • Clash detection
  • Digital engineering workflows

These services assist contractors, manufacturers, engineers and project teams when working within active industrial facilities.


Why Hamilton By Design?

Hamilton By Design combines practical trade experience with engineering capability.

Our background includes:

  • Mechanical engineering
  • Fitting and machining
  • Industrial drafting
  • Manufacturing support
  • Mining operations
  • Smelting facilities
  • Industrial maintenance
  • Site-based engineering

We understand that engineering solutions must be practical, manufacturable and suitable for installation within real operating environments.


Servicing Tomago & the Hunter Region

Hamilton By Design supports projects throughout:

  • Tomago
  • Hexham
  • Beresfield
  • Thornton
  • Mayfield West
  • Steel River Industrial Estate
  • Kooragang Island
  • Newcastle
  • Maitland
  • Rutherford
  • Singleton
  • Muswellbrook
  • The Hunter Valley

Whether you require engineering-grade laser scanning, mechanical drafting, reverse engineering support or industrial design services, our team is available to assist.


Engineering Support for Tomago Industry

Hamilton By Design provides engineering-grade 3D laser scanning, mechanical engineering, drafting and industrial asset capture services supporting manufacturing, aluminium production, mining infrastructure and industrial facilities throughout Tomago and the Hunter Region.

Talk to Us – Contact Us

Contact our team to discuss your next industrial project and discover how accurate site data and practical engineering experience can improve project delivery, reduce risk and support long-term asset performance.

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3D LiDAR scanning and 3D modelling service button — laser scanner capturing a point cloud for engineering and CAD modelling
Mechanical engineering services

Our Clients:

CHPP Engineering title graphic featuring bold white text reading "CHPP Engineering" centred on a blue rounded rectangle background.
Pipework Drafting title graphic featuring bold white text reading "Pipework Drafting" centred on a blue rounded rectangle background.
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Mechanical engineering services
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Engineering & 3D Laser Scanning Services Mayfield West | Hamilton By Design


Engineering + 3D Laser Scanning + Industrial Design Services

Where = Mayfield West & Steel River NSW

Supporting Newcastle’s Industrial Heartland

Mayfield West and the Steel River Industrial Estate represent one of the most significant engineering and industrial precincts in New South Wales. Located between the Newcastle CBD, the Port of Newcastle, Kooragang Island and the Hunter Valley, the area continues to be a hub for fabrication, manufacturing, logistics, bulk materials handling and industrial engineering.

At Hamilton By Design, we provide engineering-grade 3D laser scanning, mechanical engineering, drafting and reverse engineering services to businesses operating throughout Mayfield, Mayfield West, Steel River and the wider Newcastle and Hunter Region.

Our team understands industrial facilities because we come from industry. Our experience spans steelmaking, smelting, power generation, mining, coal preparation plants (CHPP), materials handling systems and heavy manufacturing environments.


Why Mayfield West & Steel River?

The Steel River Industrial Estate was developed on the former BHP steelworks lands and remains one of Newcastle’s premier industrial precincts.

Today the region supports:

  • Steel fabrication workshops
  • Mechanical engineering businesses
  • Structural fabrication contractors
  • Warehousing and logistics facilities
  • Industrial maintenance providers
  • Port support services
  • Manufacturing facilities
  • Conveyor and materials handling operations
  • Heavy transport businesses
  • Industrial electrical contractors

Its location provides direct access to:

  • Newcastle CBD
  • Port of Newcastle
  • Kooragang Island
  • Hunter Valley mining operations
  • Rail infrastructure
  • Bulk export facilities
  • Power generation assets

This makes the area ideal for companies supporting mining, manufacturing, energy and industrial infrastructure projects throughout New South Wales.


Engineering-Grade 3D Laser Scanning

Not all scans are equal.

At Hamilton By Design, we specialise in engineering-grade 3D laser scanning designed to support real engineering outcomes.

Our terrestrial LiDAR scanning services are regularly used for:

  • Brownfield plant modifications
  • Structural steel verification
  • Conveyor upgrades
  • Pipework design
  • Mechanical installations
  • Shutdown planning
  • Access platform design
  • As-built documentation
  • Clash detection
  • Reverse engineering projects

We deliver registered point cloud data suitable for use within:

  • SolidWorks
  • Autodesk Revit
  • Navisworks
  • AutoCAD
  • Inventor
  • Recap
  • Plant design platforms

Whether you require an existing facility captured before modification or a complete digital representation of your plant, our team can provide accurate and practical engineering data.


Mechanical Engineering for Industrial Facilities

Industrial facilities rarely stand still.

Equipment is upgraded, conveyors are extended, structures are modified and production requirements continue to evolve.

Hamilton By Design supports clients with:

Mechanical Engineering

  • Materials handling systems
  • Conveyor systems
  • Chutes and transfer points
  • Pump systems
  • Rotating equipment
  • Structural modifications
  • Plant upgrade projects
  • Maintenance engineering

Structural Engineering Support

  • Access platforms
  • Stairs and handrails
  • Maintenance structures
  • Equipment supports
  • Pipe racks
  • Walkways
  • Temporary works

Reverse Engineering

Many industrial facilities continue to operate equipment that is no longer supported by original manufacturers.

Our reverse engineering services include:

  • Pump components
  • Castings
  • Machined components
  • Wear liners
  • Assemblies
  • Legacy equipment
  • Obsolete spare parts

Supporting Newcastle’s Industrial Industries

The Newcastle region remains one of Australia’s most important industrial centres.

Hamilton By Design supports projects across:

Port Infrastructure

The Port of Newcastle continues to handle significant bulk export volumes and requires ongoing maintenance, upgrades and infrastructure investment.

Mining & CHPP Operations

The Hunter Valley remains one of Australia’s largest mining regions.

We support:

  • Coal preparation plants
  • Materials handling systems
  • Conveyors
  • Transfer stations
  • Structural upgrades
  • Shutdown projects

Power Generation

The Hunter region has a long history of coal-fired power generation and continues to support evolving energy infrastructure projects.

Manufacturing & Fabrication

Many engineering workshops throughout Steel River and Mayfield West provide fabrication and manufacturing services to mining, energy and industrial clients across Australia.


Why Hamilton By Design?

Our team combines practical trade experience with engineering capability.

We understand the difference between creating a model and creating a model that can actually be manufactured, installed and maintained.

Our background includes:

  • Mechanical engineering
  • Fitting and machining
  • Drafting and design
  • Fabrication support
  • Site-based engineering
  • Industrial maintenance
  • Mining operations
  • Smelting and steelmaking facilities

This practical experience allows us to deliver engineering solutions that work in the real world.


Servicing Mayfield West, Steel River & Newcastle

Hamilton By Design provides services throughout:

  • Mayfield
  • Mayfield West
  • Steel River Industrial Estate
  • Kooragang Island
  • Newcastle
  • Beresfield
  • Rutherford
  • Tomago
  • Hexham
  • Maitland
  • Singleton
  • Muswellbrook
  • The Hunter Valley

Whether you require a single-day laser scanning project, detailed mechanical drafting, reverse engineering support or engineering assistance for a major industrial upgrade, our team is available to assist.


3D LiDAR Scanning Hunter & Newcastle banner with white text on a blue background promoting engineering-grade laser scanning services for industrial, mining and infrastructure projects across the Hunter Valley and Newcastle region.
Mechanical Engineering Hunter & Newcastle banner promoting mechanical engineering services for mining, industrial plants, power generation, manufacturing and heavy industry throughout the Hunter Valley and Newcastle region.
Structural Drafting Hunter & Newcastle banner promoting structural drafting services for mining, industrial plants, power generation, manufacturing and infrastructure projects across the Hunter Valley and Newcastle region.

Need Engineering Support in Mayfield West or Steel River?

Hamilton By Design provides engineering-grade 3D laser scanning, mechanical engineering, drafting and reverse engineering services to industrial clients throughout Newcastle and the Hunter Region.

Talk to Us – Contact Us

Contact our team to discuss your next project and discover how accurate site data and practical engineering experience can reduce project risk, improve constructability and support successful project delivery.

Name
Would you like us to arrange a phone consultation for you?
Address

Our Clients

3D LiDAR scanning and 3D modelling service button — laser scanner capturing a point cloud for engineering and CAD modelling
Mechanical engineering services
CHPP Engineering title graphic featuring bold white text reading "CHPP Engineering" centred on a blue rounded rectangle background.
Pipework Drafting title graphic featuring bold white text reading "Pipework Drafting" centred on a blue rounded rectangle background.
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Mechanical engineering services
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3D Scanning & Engineering – Kooragang & Carrington | Hamilton By Design

3D scanning of heavy industrial port infrastructure in Kooragang Newcastle watercolour style

Newcastle Port Industrial Scanning & Engineering Services

Kooragang & Carrington (Heavy Industry)

Kooragang and Carrington form the core of Newcastle’s heavy industrial and port operations, supporting some of the largest export, chemical, and bulk material facilities in Australia. With direct access to the Port of Newcastle, these areas are home to major processing plants, marine infrastructure, and high-value industrial assets.

Hamilton By Design provides specialised 3D scanning, reverse engineering, and engineering support services tailored to the demanding conditions of port and heavy industrial environments.


Our Services for Port & Heavy Industry

3D Laser Scanning (LiDAR)

We deliver high-accuracy site capture for complex industrial environments, including:

  • Processing plants and refineries
  • Conveyor systems and bulk handling infrastructure
  • Ship-loading and port facilities
  • Structural steel frameworks and pipework

Our scanning minimises downtime by capturing data quickly and safely in live environments.


Scan to CAD / As-Built Modelling

Convert real-world assets into usable digital models:

  • Existing plant layouts and structural steel
  • Pipework and mechanical systems
  • Equipment positioning and clearances

Deliverables include:

  • 2D drawings (plans, sections, elevations)
  • 3D CAD models for engineering and fabrication

Reverse Engineering of Components

Ideal for ageing or undocumented equipment commonly found in port operations:

  • Pumps, valves, and mechanical assemblies
  • Conveyor components and wear parts
  • Marine and infrastructure components

We capture and recreate accurate models for repair, replacement, or redesign.


Fabrication & Upgrade Support

Support fabrication and site upgrades with verified data:

  • Structural modifications and extensions
  • Conveyor and chute upgrades
  • Mechanical plant upgrades

Reduce rework and ensure fabrication accuracy with real-world geometry.


Engineering Measurement & Verification

Precision measurement services to support compliance and construction:

  • Steel alignment and deformation checks
  • Flatness and level surveys
  • Clearance and clash detection

Critical for shutdown planning and installation works.


Industrial Plant & Shutdown Support

We work with shutdown teams and maintenance planners to:

  • Capture existing conditions before demolition
  • Verify installation readiness
  • Provide rapid-turnaround models for time-critical works

Why Hamilton By Design

  • ✅ Experience in heavy industrial environments
  • ✅ Fast mobilisation across Newcastle and the Hunter Region
  • ✅ High-accuracy data suitable for fabrication and engineering
  • ✅ Reduced site risk through non-contact measurement
  • ✅ Deliverables tailored to real project outcomes

Typical Projects in Kooragang & Carrington

  • Bulk handling conveyor upgrades
  • Port infrastructure surveys
  • Chemical plant scanning and modelling
  • Marine facility measurement
  • Structural steel verification

3D LiDAR Scanning Hunter & Newcastle banner with white text on a blue background promoting engineering-grade laser scanning services for industrial, mining and infrastructure projects across the Hunter Valley and Newcastle region.
Mechanical Engineering Hunter & Newcastle banner promoting mechanical engineering services for mining, industrial plants, power generation, manufacturing and heavy industry throughout the Hunter Valley and Newcastle region.
Structural Drafting Hunter & Newcastle banner promoting structural drafting services for mining, industrial plants, power generation, manufacturing and infrastructure projects across the Hunter Valley and Newcastle region.

Servicing Newcastle’s Port & Industrial Hub

Based on the Central Coast, Hamilton By Design regularly services:

  • Kooragang Island
  • Carrington
  • Mayfield and Port precincts

We support fabricators, engineers, and asset owners requiring accurate, reliable site data to deliver complex industrial projects.


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Enquire Today – Contact Us

If you’re planning a plant upgrade, fabrication project, or require accurate site data in a heavy industrial environment, contact Hamilton By Design to discuss your requirements.

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Our Clients:

3D LiDAR scanning and 3D modelling service button — laser scanner capturing a point cloud for engineering and CAD modelling
Mechanical engineering services
3D LiDAR scanning and 3D modelling service button — laser scanner capturing a point cloud for engineering and CAD modelling
Mechanical engineering services
CHPP Engineering title graphic featuring bold white text reading "CHPP Engineering" centred on a blue rounded rectangle background.
Pipework Drafting title graphic featuring bold white text reading "Pipework Drafting" centred on a blue rounded rectangle background.
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Mechanical engineering services
Australian Drafting logo featuring bold white text reading "Australian Drafting" centred on a blue rounded rectangle background.

Mechanical Engineering & 3D Scanning Somersby NSW | Hamilton By Design

3D laser scanning and mechanical engineering Somersby NSW industrial site – Hamilton By Design

Engineering & Fabrication in Somersby

Structural steel I-beam bolted connection with column in isometric view.

Somersby is one of the Central Coast’s most established industrial precincts, positioned directly off the M1 motorway between Gosford and Sydney. It is home to a strong network of steel fabricators, mechanical workshops, manufacturers, and industrial contractors, making it a key hub for construction, infrastructure, and plant-based projects.

From heavy fabrication yards to specialised engineering workshops, Somersby supports projects that require accuracy, coordination, and buildable design.

At Hamilton By Design, we work directly with businesses in Somersby to provide engineering-led 3D scanning, mechanical design, and fabrication-ready documentation—ensuring projects fit first time and move efficiently from site to workshop.


Typical Companies in Somersby

The types of businesses you’ll find in Somersby include:

Steel & Structural Fabricators

  • Structural steel workshops
  • Platform, walkway, and access system fabricators
  • Cladding and façade support steel manufacturers

Mechanical & Industrial Engineering Firms

  • Conveyor and materials handling specialists
  • Plant and machinery designers
  • Pump systems and processing equipment suppliers

Industrial Contractors & Builders

  • Mechanical installation contractors
  • Maintenance contractors for industrial plants
  • Construction firms delivering warehouses and infrastructure

Manufacturing & Processing Facilities

  • Food manufacturing plants
  • Packaging and production lines
  • Industrial processing facilities

These businesses rely heavily on accurate as-built data, engineering drawings, and coordination between site and fabrication.


How Hamilton By Design Supports Somersby Projects

3D Laser Scanning (LiDAR) – Site Capture

We capture existing conditions with high accuracy for:

  • Industrial plants and workshops
  • Structural steel and platforms
  • Pipework, conveyors, and mechanical systems
  • Brownfield and retrofit environments

Result:

  • Accurate point clouds ready for design
  • Reduced site rework and RFIs

Scan-to-CAD & As-Built Modelling

We convert site scans into usable engineering data:

  • 3D CAD models (SolidWorks)
  • 2D as-built drawings (plans, sections, elevations)
  • Layouts suitable for fabrication

Result:

  • Fabricators build from real geometry, not assumptions
  • Faster workshop turnaround

Mechanical Engineering & Design

Engineering-led support for:

  • Plant upgrades and modifications
  • Structural steel additions
  • Equipment installation and retrofits
  • Reverse engineering of existing components

Result:

  • Practical designs that match real site conditions
  • Reduced clashes during installation

Fabrication & Installation Support

We work closely with Somersby fabricators to deliver:

  • Fabrication drawings with tolerances
  • Weld details and assembly documentation
  • Fit-up strategies based on scan data

Result:

  • Components fit first time on site
  • Less rework, delays, and downtime

Typical Somersby Project Workflow

  1. Site scan at the Somersby facility or project site
  2. Point cloud processing and registration
  3. 3D modelling and engineering design
  4. Fabrication drawings issued
  5. Workshop fabrication by local fabricator
  6. Installation with minimal adjustment required

This workflow is critical in Somersby, where many projects involve existing structures, tight tolerances, and live industrial environments.


Why Engineering-Led Scanning Matters in Somersby

Somersby projects often involve brownfield conditions, where drawings are outdated or incomplete.

Traditional survey or basic scanning is not enough.

At Hamilton By Design:

  • The engineer is directly involved in the scan
  • Data is captured with fabrication in mind
  • Outputs are immediately usable for design and construction

This removes the gap between site, design, fabrication, and installation.


Local Advantage

Being active on the Central Coast, we understand:

  • Access and site constraints in Somersby
  • Working around active industrial operations
  • Coordination with local fabricators and contractors

This results in faster mobilisation, better communication, and ongoing project support.


Who We Work With in Somersby

  • Steel fabricators
  • Mechanical contractors
  • Industrial maintenance teams
  • Builders and project managers
  • Engineering consultants

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Work With Us in Somersby

If your project involves upgrading existing plant, fabricating new steelwork, or installing equipment into an existing structure, we provide accurate site data and engineering support to ensure it is delivered correctly the first time.

Contact Us – Talk to Us


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Our Clients

3D LiDAR scanning services on the Central Coast providing engineering-grade laser scanning, point cloud capture, scan-to-CAD modelling and industrial reality capture for infrastructure and industrial projects.
Drafting services on the Central Coast providing engineering drawings, fabrication detailing, as-built documentation, reverse engineering and CAD drafting for industrial and infrastructure projects.
Mechanical engineering services on the Central Coast providing industrial design, plant inspections, pump calculations, reverse engineering and engineering support for manufacturing, infrastructure and heavy industry projects.

Mechanical Engineering | Structural Engineering


Mechanical Engineering Services for Newcastle and the Hunter Valley

Mechanical engineer performing plant inspection at a Newcastle industrial facility with pumps, conveyors, steel making infrastructure, CHPP operations and power generation assets across the Hunter Valley.

Site-Based Mechanical Engineering for Heavy Industry, Mining and Power Generation

Blue Gear and Spanner icon

Hamilton By Design provides mechanical engineering support for industrial plants across Newcastle, the Hunter Valley and surrounding regions.

We support sites involved in steel making, smelting, coal handling and preparation plants, coal washing, power generation, bulk materials handling and heavy industrial maintenance.

The Hunter region has a long history in coal, power generation and steel-related industry, with coal mining, CHPP operations, power stations and export infrastructure continuing to play a major role in the region’s industrial base.

Mechanical Engineering Support for Operating Plants

Industrial sites require practical mechanical engineering that understands plant availability, shutdown windows, maintenance constraints and the reality of working around existing equipment.

Hamilton By Design can assist with:

  • Site-based mechanical engineering support
  • Mechanical plant inspections
  • Pump calculations and pump system reviews
  • Like-for-like replacement of mechanical components
  • Structural and mechanical component replacement
  • Conveyor, chute and transfer point reviews
  • CHPP and coal washing plant mechanical support
  • Smelting and steel plant mechanical support
  • Power station mechanical and structural support
  • Reverse engineering of worn or obsolete parts
  • Engineering drawings for fabrication and replacement
  • 3D laser scanning for existing plant and brownfield works

Mechanical Engineering for CHPP and Coal Washing Plants

Coal Handling and Preparation Plants operate under demanding conditions. Pumps, pipework, screens, launders, conveyors, chutes, guards and structural supports are exposed to wear, vibration, corrosion and material build-up.

Hamilton By Design can assist with inspection, measurement, design and documentation for:

  • Slurry pumps and process water systems
  • Pump baseplates and drive arrangements
  • Pipe supports and replacement pipework
  • Chutes, launders and transfer points
  • Conveyor structures and guarding
  • Access platforms, walkways and maintenance areas
  • Wear plate replacement and component redesign
  • Like-for-like replacement where production risk must be controlled

Where components are worn, damaged or no longer supported by the original supplier, we can use site measurement, 3D laser scanning and reverse engineering to develop fabrication drawings and replacement geometry.

Mechanical Engineering for Steel Making and Smelting Plants

Steel making, smelting and high-temperature processing plants require mechanical engineering that considers heat, wear, access, material selection and maintenance practicality.

Hamilton By Design can support mechanical and structural works around:

  • Furnace and smelting support equipment
  • Ducting, hoppers, bins and chutes
  • Cooling water and process pipework
  • Platforms, access steel and maintenance structures
  • Pump skids and mechanical drive systems
  • Heavy fabrication replacement items
  • Site inspection and defect reporting
  • Drafting and engineering documentation for fabrication

Our approach is practical and site-focused. We understand that industrial drawings need to be useful for fabrication, installation and maintenance — not just theoretical design.

Mechanical Engineering for Power Generation Sites

Power generation sites across the Hunter region continue to require engineering support for maintenance, transition works, decommissioning, replacement equipment and brownfield upgrades. The region includes long-standing coal-fired power infrastructure, with Bayswater continuing to operate and Liddell now retired.

Hamilton By Design can assist with:

  • Mechanical inspection of existing plant
  • Pump and pipework calculations
  • Cooling water and process systems
  • Replacement steelwork and mechanical supports
  • Access platforms and maintenance structures
  • Brownfield scanning and as-built modelling
  • Fabrication drawings for replacement components
  • Shutdown planning support and site verification

Pump Calculations and Mechanical Reviews

Pumps are critical across CHPPs, smelters, steel plants and power generation sites. Incorrect pump selection, worn components or poor pipework arrangements can lead to reliability issues, cavitation, vibration and reduced plant availability.

Hamilton By Design can assist with:

  • Pump duty review
  • Flow and head calculations
  • Pipework pressure loss checks
  • Pump baseplate and support review
  • Like-for-like replacement checks
  • Reverse engineering of pump components
  • Wear assessment and replacement drawings
  • Arrangement drawings for maintenance and installation

Plant Inspection and Like-for-Like Replacement

Many industrial sites require replacement of existing structural or mechanical components without changing the function of the plant. In these cases, accuracy and practical site understanding are critical.

We can attend site to inspect, measure and document existing components, then develop drawings for:

  • Replacement frames
  • Platforms and access steel
  • Guards and brackets
  • Pump skids and bases
  • Chutes and liners
  • Pipe supports
  • Structural and mechanical interfaces
  • Worn or obsolete machine components

Where required, 3D laser scanning can be used to capture existing conditions and reduce the risk of fabrication or installation errors.

Why Hamilton By Design

Hamilton By Design is engineer-led. We combine mechanical engineering, drafting, 3D laser scanning, reverse engineering and fabrication-aware design.

This means we can support clients from site inspection through to practical engineering drawings suitable for review, fabrication and installation.

For Newcastle and Hunter Valley industrial sites, we provide mechanical engineering support that understands heavy industry, maintenance realities, shutdown risk and the need for clear, accurate deliverables.

3D LiDAR Scanning Hunter & Newcastle banner with white text on a blue background promoting engineering-grade laser scanning services for industrial, mining and infrastructure projects across the Hunter Valley and Newcastle region.
Mechanical Engineering Hunter & Newcastle banner promoting mechanical engineering services for mining, industrial plants, power generation, manufacturing and heavy industry throughout the Hunter Valley and Newcastle region.
Structural Drafting Hunter & Newcastle banner promoting structural drafting services for mining, industrial plants, power generation, manufacturing and infrastructure projects across the Hunter Valley and Newcastle region.

Contact Hamilton By Design

If your site requires mechanical engineering support for a CHPP, coal washing plant, smelter, steel plant, power generation facility or heavy industrial operation, Hamilton By Design can assist with site inspection, calculations, scanning, drafting and replacement component design.

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CHPP Engineering title graphic featuring bold white text reading "CHPP Engineering" centred on a blue rounded rectangle background.
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Engineering-Grade 3D Laser Scanning & Mechanical Engineering Services in Rutherford NSW

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Rutherford NSW is one of the Hunter Region’s leading engineering, manufacturing, and mining support centres. Located within the Maitland industrial corridor and providing direct access to Newcastle, Singleton, Muswellbrook, and the Upper Hunter mining regions, Rutherford is home to a diverse range of fabrication workshops, maintenance providers, manufacturing facilities, and industrial service companies.

At Hamilton By Design, we provide engineer-led 3D laser scanning, mechanical engineering, drafting, reverse engineering, and industrial design services to support industrial operations throughout Rutherford and the broader Hunter Valley.

Supporting Rutherford’s Industrial Sector

Many facilities throughout Rutherford operate in industries such as:

  • Mining and mining services
  • Manufacturing
  • Heavy engineering
  • Fabrication
  • Bulk materials handling
  • Power generation
  • Transport and logistics
  • Industrial maintenance

As facilities grow and evolve, engineering teams often face challenges associated with outdated drawings, undocumented modifications, and the need to integrate new equipment into existing infrastructure.

Hamilton By Design helps bridge this gap by capturing accurate site information and converting it into practical engineering deliverables.

Engineering-Grade 3D Laser Scanning

Our engineering-grade LiDAR scanning services provide accurate existing-condition data for industrial projects.

We regularly scan:

  • Manufacturing facilities
  • Workshops
  • Conveyor systems
  • Transfer chutes
  • Structural steel
  • Pipework systems
  • Pump stations
  • Processing plants
  • Access platforms and walkways

Deliverables can include:

  • Registered point clouds
  • Scan-to-CAD modelling
  • Existing-condition drawings
  • Mechanical layouts
  • Structural layouts
  • Equipment models
  • Fabrication-ready drawings

Our focus is not simply creating a visual model. Our objective is to provide engineering information that can be used for design, fabrication, maintenance, and construction activities.

Mechanical Engineering & Drafting Services

Hamilton By Design provides practical engineering support for industrial facilities throughout Rutherford.

Our services include:

  • Mechanical design
  • Mechanical drafting
  • Structural drafting
  • SolidWorks modelling
  • Reverse engineering
  • Conveyor design
  • Chute design
  • Pump and piping modifications
  • Plant upgrade documentation
  • Fabrication drawing packages

Whether supporting a shutdown project, plant upgrade, equipment replacement, or brownfield expansion, we provide engineering documentation that assists contractors, fabricators, and project teams.

Reverse Engineering & Asset Documentation

Many industrial facilities operate equipment for which original drawings no longer exist.

Using a combination of LiDAR scanning, field measurements, and engineering assessment, we can develop:

  • Manufacturing drawings
  • Assembly drawings
  • General arrangement drawings
  • 3D CAD models
  • Equipment documentation
  • Asset records

This allows businesses to better manage ageing infrastructure and maintain critical equipment throughout its operational life.

Supporting the Hunter Valley Mining Industry

Rutherford is strategically positioned between Newcastle’s industrial precinct and the mining operations of the Upper Hunter.

The region supports industries including:

  • Coal mining
  • Bulk materials handling
  • Coal preparation plants
  • Power generation
  • Quarry operations
  • Heavy manufacturing
  • Rail infrastructure

Hamilton By Design understands the requirements of mining and industrial clients, providing engineering solutions that consider safety, constructability, maintenance access, and long-term asset performance.

Why Choose Hamilton By Design?

At Hamilton By Design, we are engineers first.

Our experience spans mechanical engineering, drafting, fabrication, manufacturing, maintenance, and industrial project delivery.

This means we understand the difference between simply collecting data and delivering engineering information that can be used in the real world.

Our goal is to provide practical, engineering-grade solutions that help clients reduce risk, improve project planning, and support successful project delivery.

Engineering Services for Rutherford NSW

Hamilton By Design proudly supports clients throughout Rutherford, Maitland, Newcastle, Singleton, Muswellbrook, and the wider Hunter Valley.

Our services include:

  • Engineering-grade 3D laser scanning
  • Scan-to-CAD modelling
  • Mechanical engineering
  • Mechanical drafting
  • Structural drafting
  • Reverse engineering
  • Conveyor and chute design
  • Brownfield project support
  • Shutdown planning and engineering documentation

Whether you require accurate as-built information, fabrication-ready drawings, or engineering support for an upcoming project, Hamilton By Design can assist.

Hamilton By Design – Engineering-Led 3D Laser Scanning, Mechanical Engineering, Reverse Engineering, and Industrial Drafting Services in Rutherford NSW.

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