Category: Engineering

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3D Scanning Engineering Simplified in Pilbara

3D Scanning Engineering Simplified in Pilbara

The Pilbara is one of the most iconic industrial landscapes in the world — a region defined by massive iron ore operations, rail networks, export ports, processing hubs, remote infrastructure, and some of the toughest working conditions in Australia. With extreme heat, red-dust environments, heavy-duty machinery and 24-hour production schedules, engineering in the Pilbara demands precision, reliability and speed.

Hamilton By Design supports Pilbara projects with an end-to-end workflow that integrates 3D LiDAR laser scanning, 3D CAD modelling, engineering assessments, FEA analysis, and fabrication-ready drafting — all engineered to remove guesswork and simplify brownfield and greenfield upgrades in high-risk, high-value industrial environments.

Whether you work across Port Hedland, Karratha, Newman, Tom Price, Dampier, Paraburdoo, or remote mine-site operations, our engineering-led scanning workflow delivers the clarity you need to design, install and maintain plant assets with confidence.

Why the Pilbara Is Unique for Engineering Projects

The Pilbara stands apart from nearly every other region in the country. Its uniqueness comes from:

1. Mega-scale iron ore operations

With some of the world’s largest open-cut mines and export volumes, the Pilbara’s infrastructure is constantly expanding — conveyors, stackers, reclaimers, crushers, screening plants, workshops, fuel systems, and ore-handling upgrades all require high-accuracy as-builts for planning and design.

2. Remote location and logistics constraints

Downtime is expensive and mobilisations are even more so. Every hour counts. Designs need to be right the first time — which is where digital capture and modelling become essential.

3. Harsh environmental conditions

Extreme temperatures, abrasive dust, corrosion, wind loads and environmental regulations make compliance, materials selection, and structural design more complex.

4. Brownfield complexity

Most Pilbara sites have decades of modifications layered over the original design. This means undocumented interferences, alignment issues, legacy steelwork, variable foundations and inconsistent documentation that require precise digital capture.

5. High-risk, high-value assets

Bulk-handling machines, load-out systems, transfer towers, and ore-processing plant modules rely on millimetre-accurate measurement for safe and compliant upgrades.

These factors make 3D laser scanning + engineering modelling the most reliable way to plan and execute upgrades across Pilbara operations.

High-Accuracy 3D LiDAR Scanning for Mining & Processing

Hamilton By Design captures full site geometry using engineering-grade LiDAR scanners to deliver millimetre-accurate as-built data.

Our scanning is ideal for:

  • conveyors, transfer towers & trestles
  • stackers, reclaimers, crushers & screening plants
  • train load-out facilities
  • pipe racks, pump systems & mechanical services
  • structural platforms, handrails & walkways
  • workshop fit-outs and maintenance bays
  • port and marine bulk-handling infrastructure

Explore our service:
3D Laser Scanning

The resulting point cloud forms a digital twin of your facility — enabling precise design checks, measuring, clash detection and upgrade planning without repeated site visits.

Turning Scans Into Engineering-Ready Models

Once captured, your point cloud is converted into clean, accurate 3D CAD models suitable for mechanical, structural and fabrication workflows.

Learn more:
3D CAD Modelling

Our models support:

  • brownfield plant upgrades
  • conveyor realignment or replacement
  • new steelwork tie-ins
  • equipment skid design & integration
  • pump, piping & mechanical layouts
  • layout optimisation & access compliance

This level of detail dramatically reduces installation risk and fabrication rework — critical in remote regions like the Pilbara.

Engineering & FEA for Heavy Industry

The Pilbara’s large-scale machinery and structures require robust engineering verification. Hamilton By Design provides mechanical and structural assessments backed by advanced simulation.

View capabilities:
FEA Capabilities

Our engineering services include:

  • linear static stress checks
  • fatigue assessment
  • buckling & stability analysis
  • thermal, vibration and modal analysis
  • pressure vessel & structural load evaluation
  • mechanical failure diagnostics

From bucket-wheel components to crusher supports, conveyor gantries and mobile equipment frames — we ensure your assets meet compliance and performance requirements.

Fabrication-Ready Drafting for Pilbara Projects

Clear drawings reduce installation errors, accelerate shutdown work, and streamline fabrication.

Explore drafting services:
Drafting

We deliver:

  • GA drawings
  • detailed fabrication drawings
  • weld maps & BOMs
  • workshop documentation
  • isometric piping & ducting drawings
  • tender & construction documentation

Our drafting aligns with your fabricator’s preferences, ensuring clean workflow from modelling to installation.

Why Pilbara Projects Choose Hamilton By Design

Hamilton By Design offers a fully integrated engineering workflow:

  1. 3D LiDAR Scan – capture the real-world geometry
  2. Point-Cloud Processing – aligned, registered and clean
  3. Engineering 3D Models – accurate and clash-checked
  4. Engineering Analysis – FEA, structural checks, mechanical assessment
  5. Fabrication Drafting – ready for workshop, procurement or installation
  6. Ongoing Support – modifications, design updates, QA records

This leads to:

  • fewer shutdown delays
  • reduced on-site measuring
  • safer brownfield engineering
  • faster design cycles
  • less fabrication error
  • significant cost savings on remote-site mobilisation
Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Supporting Pilbara Iron Ore, Energy, Infrastructure & Export Projects

Hamilton By Design supports work across:

  • Rio Tinto, BHP, FMG & Roy Hill operations
  • processing plants & ore-handling facilities
  • rail infrastructure and load-out systems
  • marine and port bulk-handling terminals
  • camp facilities, utilities & remote plants
  • structural and mechanical maintenance upgrades

From Newman to Port Hedland, Dampier, Karratha, Christmas Creek, Tom Price and beyond — our engineering-led scanning capability simplifies complex projects in one of Australia’s most demanding industrial environments.

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3D Scanning Engineering in Katherine

3D Scanning Engineering in Katherine

Delivering Precision Laser Scanning, Engineering, 3D Modelling & Drafting for the Northern Territory

Katherine is one of the Northern Territory’s most strategically important regional centres — a crossroads between mining operations, defence activity, agricultural production, remote-area logistics and critical transport routes stretching across northern Australia. Its unique mix of rugged landscapes, flood-influenced terrain, ageing infrastructure and rapidly evolving industrial needs means projects here must be planned with accuracy, resilience and efficiency.

Hamilton By Design supports clients across Katherine and the broader NT by providing 3D LiDAR laser scanning, mechanical and structural engineering, 3D CAD modelling, and fabrication-ready drafting — an end-to-end digital engineering workflow built for remote, high-demand and complex environments.

Whether you are upgrading plant equipment, expanding a depot, documenting as-built assets, or planning remote-area infrastructure works, our engineering-led scanning approach gives you clarity, certainty and confidence.

🌾 Why Katherine Is a Unique Engineering Environment

Katherine stands apart due to several defining characteristics:

1. Gateway to Major Mining & Resource Regions

Operations in the Big Rivers region, remote NT mining projects, and transport corridors rely on accurate infrastructure planning and maintenance. Many sites require brownfield upgrades, alignment checks, structural assessments and digital documentation — all supported by LiDAR and 3D modelling.

2. Defence Presence and Strategic Infrastructure

RAAF Base Tindal and associated facilities create continual demand for compliant, precise, and well-documented engineering works. Laser scanning is vital for site upgrades, retrofits, and high-security facility documentation.

3. Flood-Prone and Geographically Complex Terrain

Katherine’s unique landscape — including floodplains, waterways, and uneven terrain — makes traditional surveying difficult and risky. 3D scanning captures real-world geometry safely and with millimetre accuracy.

4. Remote-Area Logistics, Agriculture & Transport Hubs

From agricultural processing to transport depots and maintenance facilities, Katherine relies on accurate digital design to minimise downtime and prevent costly construction errors.

These factors make digital engineering, LiDAR scanning, and precision drafting essential for successful project delivery.

📡 3D LiDAR Laser Scanning for Katherine Projects

Hamilton By Design uses engineering-grade 3D LiDAR scanners to capture complete as-built site data, delivering unmatched accuracy for planning, upgrades and fabrication.

Our scanning captures:

  • structural steel, platforms, walkways and frames
  • mechanical equipment layouts and tie-in points
  • pipework, tanks, conveyors, pumps and processing equipment
  • buildings, depots, workshops and remote facility layouts
  • terrain, drainage paths, access roads and outdoor assets

This level of detail dramatically reduces risk, improves communication between contractors, and enables precise design outcomes.

🔗 Learn more:
3D Laser Scanning

📐 3D CAD Modelling — Turning Scans Into Smart Engineering Models

Once scanned, our team converts the point cloud into intelligent CAD models that allow clients in Katherine to design, plan and fabricate with total confidence.

Our modelling supports:

  • mechanical systems (pumps, conveyors, screens, chutes)
  • structural frameworks, footings, platforms and access ways
  • equipment replacement studies and upgrade layouts
  • GA drawings, detailed fabrication drawings and isometrics
  • clash detection and layout optimisation before fabrication

🔗 See our modelling capability:
3D CAD Modelling

This digital foundation is especially valuable in remote NT locations where rework, delays and inaccurate measurements are costly.

🔧 Engineering & FEA Capability for Katherine’s Industries

Our mechanical and structural engineering services cover everything from feasibility assessments to detailed verification.

We offer:

  • structural integrity assessments
  • mechanical design for processing and handling systems
  • vibration, fatigue and load assessments
  • pressure vessel, piping and equipment support analysis
  • multi-body assemblies and operational load modelling

For advanced validation, our Finite Element Analysis (FEA) capabilities allow us to simulate stresses, heat transfer, vibration, buckling and more — ensuring the final design meets compliance, safety and performance standards.

🔗 Explore FEA capabilities:
FEA Capabilities

✏️ Drafting Services — Fabrication-Ready Documentation

Hamilton By Design produces clear, accurate engineering drawings that support fabrication, installation and QA requirements.

Our drafting services include:

  • fabrication drawings
  • structural detailing
  • mechanical layouts
  • piping isometrics
  • BOMs and material schedules
  • as-built drawing production from LiDAR scans

🔗 View our drafting services:
Drafting

This ensures Katherine workshops, fabricators and contractors can build efficiently and confidently — with no need for guesswork on site.

🚀 Why Hamilton By Design Is the Right Fit for Katherine

  • Engineer-led scanning, ensuring accuracy suitable for real engineering and fabrication
  • Fast mobilisation across the NT, Queensland and remote locations
  • Experience with mining, defence, industrial and infrastructure projects
  • A single-source workflow — scan → model → engineer → draft
  • Reduced rework, downtime and installation delays

Whether you’re maintaining infrastructure, upgrading equipment, or planning new facilities in Katherine, Hamilton By Design delivers clarity, precision and reliability at every stage.

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Engineering in Dubbo and 3D Scanning

3D Scanning in Dubbo

How Hamilton By Design Supports Regional NSW With 3D LiDAR Scanning, Engineering, 3D CAD Modelling & Drafting

Dubbo is one of regional NSW’s most important inland hubs — a crossroads for agriculture, transport, utilities, manufacturing, defence, construction, and regional infrastructure. Its strategic central location and industrial diversity make it a city that relies heavily on precision engineering, reliable documentation, and efficient project delivery.

As facilities expand, upgrade, or transition into modern digital workflows, Dubbo’s industries increasingly require accurate site data, engineering-grade modelling, and fabrication-ready drawings.
Hamilton By Design delivers exactly that.

We bring 3D LiDAR laser scanning, mechanical and structural engineering, 3D CAD modelling, and professional drafting directly to Dubbo’s industrial, agricultural and construction sectors — supporting clients who need certainty, accuracy, and efficient turnaround.

Why Dubbo Is Unique

What makes Dubbo stand out from other regional centres?

1. A major inland logistics & infrastructure hub
Dubbo sits at the intersection of key freight, rail and road corridors, supporting agriculture, mining supply lines, warehousing, utilities, and transport infrastructure.

2. Strong manufacturing and fabrication capability
Local workshops, steel fabricators, machinery builders, and transport-equipment manufacturers rely on accurate measurements and engineering documentation to minimise rework and site downtime.

3. Agriculture, water infrastructure & processing facilities
Irrigation systems, water treatment assets, processing facilities and agricultural mechanical plants demand precise alignment, structural integrity, and reliable as-built data.

4. Growing capital works & regional development
Government, utilities, councils, commercial builders and engineering firms increasingly require digital workflows — 3D models, scans, clash detection and accurate documentation.

This combination makes Dubbo an ideal match for engineering-led scanning and digital-first design.

3D LiDAR Laser Scanning in Dubbo

Accurate data is the foundation of every successful engineering project.
Hamilton By Design provides high-accuracy 3D LiDAR scanning that captures real-world geometry to millimetre-level precision — ideal for:

  • industrial plants & mechanical systems
  • agricultural processing equipment
  • structural steel, frames, conveyors & platforms
  • utilities, pumping stations & pipework
  • warehouses, sheds & fabrication workshops
  • site upgrades, retrofits and brownfield expansions

Our scans eliminate guesswork, reduce site time, and prevent costly fabrication errors.

Learn more about our scanning capabilities:
3D Laser Scanning

Turning Scans Into Intelligent Models — 3D CAD Modelling

Once Dubbo sites are scanned, Hamilton By Design converts point-cloud data into accurate 3D CAD models for engineering, fabrication and construction.

We provide:

  • detailed mechanical assemblies
  • structural steel modelling
  • equipment and plant layouts
  • GA drawings, isometrics and BOMs
  • clash detection and fit-up verification
  • digital twins for future asset management

This ensures fabricators, installers and engineers all work from the same accurate source of truth.

Explore this service:
3D CAD Modelling

Engineering Services for Dubbo’s Industrial Needs

From agricultural machinery to pumping stations, civil structures, metal fabrication and industrial facilities, Dubbo relies on strong mechanical and structural engineering.

Hamilton By Design provides:

  • mechanical design and equipment layout
  • structural design of platforms, frames, supports
  • integrity assessments of existing structures
  • modification and upgrade design for brownfield assets
  • shutdown-driven engineering and fit-up solutions
  • workflow and plant-efficiency improvements

We also offer advanced simulation and verification tools.

Engineering validation & simulation:
FEA Capabilities

Whether you’re fabricating a new platform, installing conveyors, adjusting equipment clearances or updating plant layouts — we ensure every design decision is backed by engineering certainty.

Drafting & Fabrication-Ready Documentation

Good engineering is only as strong as the drawings that support it.
Hamilton By Design produces highly detailed, fabrication-ready drafting packages including:

  • GA drawings
  • detail drawings
  • weldment documentation
  • pipework & isometric drawings
  • assemblies & exploded views
  • bill of materials (BOM)
  • issue-for-construction (IFC) documentation
  • as-built updates from LiDAR scans

Our drawings are accurate, clean, and ready for immediate hand-off to fabricators and installers.

Drafting services:
Drafting

End-to-End Workflow for Dubbo Projects

With Hamilton By Design, clients benefit from a seamless engineering pipeline:

  1. Scan — High-accuracy laser capture
  2. Model — 3D CAD conversion and layout
  3. Engineer — Structural & mechanical design
  4. Validate — Simulation, FEA, fit-checks
  5. Draft — Fabrication & construction documentation
  6. Deliver — A complete, integrated package

One provider. One workflow. One accountable source.

Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Why Dubbo Chooses Hamilton By Design

  • Millimetre-accurate scanning reduces fabrication risk
  • Engineers who understand real-world brownfield constraints
  • Fast turnaround for shutdowns and critical upgrades
  • Experience across agriculture, water treatment, utilities, workshops & manufacturing
  • Clear communication, professional standards and end-to-end compliance

Dubbo’s industrial economy keeps NSW moving. Our job is to ensure your assets, upgrades and fabrication projects are delivered with precision.

Our Clients

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3D Scanning Engineering in Tamworth

3D Scanning in Tamworth

Tamworth is one of the most important inland cities in New South Wales — a defence hub, agricultural powerhouse, logistics gateway and regional manufacturing centre. As the city continues to grow its industrial capability and upgrade infrastructure across defence, agriculture, transport, civil works and fabrication sectors, the need for modern engineering tools has never been stronger.

Hamilton By Design supports Wagga Wagga with 3D LiDAR scanning, mechanical and structural engineering, 3D CAD modelling, FEA simulation, and fabrication-ready drafting, delivering a complete digital engineering workflow from first site scan through to final drawings.

Whether you’re upgrading a defence facility, redesigning an agricultural processing line, documenting a logistics depot, modernising a workshop or preparing a brownfield structure for retrofit — our engineering-led approach gives you the confidence to build accurately and efficiently.

This article outlines how 3D scanning and digital engineering transform project outcomes in the Riverina region.

Why Wagga Wagga Is a Prime Location for 3D Scanning & Engineering

1. Dual Defence Bases — RAAF Base Wagga + Kapooka Army Recruit Training Centre

Wagga is one of the only regional cities in Australia hosting two major defence establishments. Defence projects in the city require high levels of precision, compliance, digital documentation and engineering accuracy — all supported by modern scanning and modelling tools.

2. Agricultural Powerhouse of the Riverina

Wagga supports one of the largest inland agricultural regions in the country. Facilities requiring regular upgrades include:

  • pump stations
  • irrigation systems
  • silos and grain-handling plants
  • processing equipment
  • machinery sheds
  • livestock and rural infrastructure

These sites often require accurate surveying, retrofit engineering and digital as-built documentation — tasks perfectly suited to LiDAR scanning.

3. A Logistics, Freight & Manufacturing Hub

At the junction of the Sturt Highway, Olympic Highway and major freight routes, Wagga Wagga serves as:

  • a key transport centre
  • a manufacturing and fabrication district
  • a support hub for mining, defence, agriculture and civil construction

Accurate models, digital scans and engineering documentation help streamline upgrades, expansions and fabrication work across these sectors.

4. The Murrumbidgee River — Civil & Hydrology Challenges

Riverside assets, bridges, levees, drainage systems and public structures require constant improvement. LiDAR scanning and digital modelling make civil engineering more predictable, safer, and easier to plan.

3D LiDAR Laser Scanning — The Foundation of Accurate Engineering

Hamilton By Design provides high-accuracy 3D LiDAR scanning for buildings, industrial facilities, workshops, civil structures and brownfield environments. We capture millions of precise data points per second, producing millimetre-accurate digital twins used for engineering, modelling and drafting.

Our scanning service covers:

  • mechanical equipment
  • structural steel, platforms, walkways
  • pipework and tanks
  • sheds, workshops, farm facilities
  • buildings (internal and external)
  • terrain and drainage
  • defence and civil infrastructure

Learn more about our capabilities:
3D Laser Scanning

Benefits of 3D Scanning for Wagga Wagga Projects

  • Accurate as-built documentation
  • Reduced shutdown times
  • Less rework during fabrication
  • Better coordination between contractors
  • Improved safety (minimal manual measurement)
  • Faster engineering and design turnaround
  • Reliable models for upgrades and retrofits

In a city with ageing structures, brownfield facilities and diverse industrial activity, digital scanning creates clarity where traditional measurement falls short.

3D CAD Modelling — Turning Scans into Intelligent Engineering Models

Once scanning is complete, Hamilton By Design transforms point-cloud data into detailed 3D CAD models, structural layouts and mechanical assemblies.

We model:

  • agricultural processing lines
  • pump systems and pipework
  • conveyors and mechanical equipment
  • structural frames, platforms and stairs
  • fabrication-ready steel structures
  • building layouts for redevelopment
  • defence facility upgrades

Our modelling supports precise engineering decision-making, alignment checks, clash detection and well-structured documentation.

Explore our modelling services:
3D CAD Modelling

FEA Analysis — Engineering Confidence for Complex Projects

Many Wagga Wagga projects involve load-bearing structures, moving equipment, mechanical stress, fatigue risks or compliance requirements. Hamilton By Design performs Finite Element Analysis (FEA) to validate the safety, performance and reliability of your designs.

We analyse:

  • structural frames
  • mechanical components
  • tanks, brackets and supports
  • agricultural machinery
  • access platforms and retrofits
  • equipment subjected to vibration, pressure or fatigue

This ensures every design is safe, compliant and ready for construction.

Learn more about our simulation capability:
FEA Capabilities

(If you’d like, I can correct the FEA URL if this is not the intended final link — just tell me.)

Drafting Services — Fabrication-Ready, Clear & Accurate

Wagga Wagga’s industrial and agricultural workshops depend on drawings that are:

  • clear
  • accurate
  • fabrication-ready
  • compliant
  • easily interpreted by boilermakers, contractors and site crews

Hamilton By Design provides:

  • general arrangement drawings
  • fabrication detail drawings
  • isometrics and BOMs
  • structural drafting
  • mechanical drafting
  • P&ID updates
  • revision control and QA documentation

View our drafting services here:
Drafting

All drafting is generated from verified scan data and validated engineering models, ensuring first-time fit-up and reduced fabrication risk.

Where Hamilton By Design Adds Value in Wagga Wagga

1. Defence Projects and Facility Upgrades

Perfect for:

  • as-built modelling
  • mechanical/structural modifications
  • digital site capture
  • designing safe access systems
  • maintaining compliance records

2. Agricultural Infrastructure & Processing Plants

Ideal for:

  • pump stations
  • grain conveyors
  • silos and storage systems
  • livestock handling systems
  • machinery retrofits

3. Fabrication & Manufacturing Workshops

Supporting:

  • structural steel
  • machine frames
  • industrial components
  • site installations
  • complex fit-ups

4. Civil & Council Infrastructure

Including:

  • bridges
  • footpaths
  • drainage networks
  • public buildings
  • river-adjacent assets

5. Commercial & Industrial Redevelopment

Great for:

  • internal building scans
  • renovation planning
  • layout optimisation
  • service routing

End-to-End Workflow — One Team, One Source of Accountability

Hamilton By Design ensures a smooth, unified digital engineering pipeline:

  1. 3D LiDAR Scan
  2. Point Cloud Registration & QA
  3. 3D CAD Modelling
  4. FEA Engineering Analysis
  5. Drafting & Fabrication Packages
  6. Digital QA & Final Documentation

No multi-contractor confusion.
No inconsistencies.
Just a clean, accurate workflow from measurement to construction.

Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Wagga Wagga’s Future Is Digital — And Hamilton By Design Is Ready

With its growing defence, agricultural, logistics and manufacturing sectors, Wagga Wagga needs modern engineering methods to keep pace with development. Digital scanning, modelling, engineering analysis and drafting streamline the entire project lifecycle, reducing rework and increasing reliability.

Hamilton By Design delivers:

  • precision 3D scanning
  • engineering-grade modelling
  • validated FEA simulation
  • clear drafting
  • accurate, build-ready documentation
  • end-to-end project confidence

Whether your project is a shed, a defence facility, a processing plant, a workshop or a civil structure — we are ready to support it from concept through to fabrication.