Day: 11 December 2025

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3D Scanning Engineering Simplified in Pilbara

3D Scanning Engineering Simplified in Pilbara

The Pilbara is one of the most iconic industrial landscapes in the world — a region defined by massive iron ore operations, rail networks, export ports, processing hubs, remote infrastructure, and some of the toughest working conditions in Australia. With extreme heat, red-dust environments, heavy-duty machinery and 24-hour production schedules, engineering in the Pilbara demands precision, reliability and speed.

Hamilton By Design supports Pilbara projects with an end-to-end workflow that integrates 3D LiDAR laser scanning, 3D CAD modelling, engineering assessments, FEA analysis, and fabrication-ready drafting — all engineered to remove guesswork and simplify brownfield and greenfield upgrades in high-risk, high-value industrial environments.

Whether you work across Port Hedland, Karratha, Newman, Tom Price, Dampier, Paraburdoo, or remote mine-site operations, our engineering-led scanning workflow delivers the clarity you need to design, install and maintain plant assets with confidence.

Why the Pilbara Is Unique for Engineering Projects

The Pilbara stands apart from nearly every other region in the country. Its uniqueness comes from:

1. Mega-scale iron ore operations

With some of the world’s largest open-cut mines and export volumes, the Pilbara’s infrastructure is constantly expanding — conveyors, stackers, reclaimers, crushers, screening plants, workshops, fuel systems, and ore-handling upgrades all require high-accuracy as-builts for planning and design.

2. Remote location and logistics constraints

Downtime is expensive and mobilisations are even more so. Every hour counts. Designs need to be right the first time — which is where digital capture and modelling become essential.

3. Harsh environmental conditions

Extreme temperatures, abrasive dust, corrosion, wind loads and environmental regulations make compliance, materials selection, and structural design more complex.

4. Brownfield complexity

Most Pilbara sites have decades of modifications layered over the original design. This means undocumented interferences, alignment issues, legacy steelwork, variable foundations and inconsistent documentation that require precise digital capture.

5. High-risk, high-value assets

Bulk-handling machines, load-out systems, transfer towers, and ore-processing plant modules rely on millimetre-accurate measurement for safe and compliant upgrades.

These factors make 3D laser scanning + engineering modelling the most reliable way to plan and execute upgrades across Pilbara operations.

High-Accuracy 3D LiDAR Scanning for Mining & Processing

Hamilton By Design captures full site geometry using engineering-grade LiDAR scanners to deliver millimetre-accurate as-built data.

Our scanning is ideal for:

  • conveyors, transfer towers & trestles
  • stackers, reclaimers, crushers & screening plants
  • train load-out facilities
  • pipe racks, pump systems & mechanical services
  • structural platforms, handrails & walkways
  • workshop fit-outs and maintenance bays
  • port and marine bulk-handling infrastructure

Explore our service:
3D Laser Scanning

The resulting point cloud forms a digital twin of your facility — enabling precise design checks, measuring, clash detection and upgrade planning without repeated site visits.

Turning Scans Into Engineering-Ready Models

Once captured, your point cloud is converted into clean, accurate 3D CAD models suitable for mechanical, structural and fabrication workflows.

Learn more:
3D CAD Modelling

Our models support:

  • brownfield plant upgrades
  • conveyor realignment or replacement
  • new steelwork tie-ins
  • equipment skid design & integration
  • pump, piping & mechanical layouts
  • layout optimisation & access compliance

This level of detail dramatically reduces installation risk and fabrication rework — critical in remote regions like the Pilbara.

Engineering & FEA for Heavy Industry

The Pilbara’s large-scale machinery and structures require robust engineering verification. Hamilton By Design provides mechanical and structural assessments backed by advanced simulation.

View capabilities:
FEA Capabilities

Our engineering services include:

  • linear static stress checks
  • fatigue assessment
  • buckling & stability analysis
  • thermal, vibration and modal analysis
  • pressure vessel & structural load evaluation
  • mechanical failure diagnostics

From bucket-wheel components to crusher supports, conveyor gantries and mobile equipment frames — we ensure your assets meet compliance and performance requirements.

Fabrication-Ready Drafting for Pilbara Projects

Clear drawings reduce installation errors, accelerate shutdown work, and streamline fabrication.

Explore drafting services:
Drafting

We deliver:

  • GA drawings
  • detailed fabrication drawings
  • weld maps & BOMs
  • workshop documentation
  • isometric piping & ducting drawings
  • tender & construction documentation

Our drafting aligns with your fabricator’s preferences, ensuring clean workflow from modelling to installation.

Why Pilbara Projects Choose Hamilton By Design

Hamilton By Design offers a fully integrated engineering workflow:

  1. 3D LiDAR Scan – capture the real-world geometry
  2. Point-Cloud Processing – aligned, registered and clean
  3. Engineering 3D Models – accurate and clash-checked
  4. Engineering Analysis – FEA, structural checks, mechanical assessment
  5. Fabrication Drafting – ready for workshop, procurement or installation
  6. Ongoing Support – modifications, design updates, QA records

This leads to:

  • fewer shutdown delays
  • reduced on-site measuring
  • safer brownfield engineering
  • faster design cycles
  • less fabrication error
  • significant cost savings on remote-site mobilisation
Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Supporting Pilbara Iron Ore, Energy, Infrastructure & Export Projects

Hamilton By Design supports work across:

  • Rio Tinto, BHP, FMG & Roy Hill operations
  • processing plants & ore-handling facilities
  • rail infrastructure and load-out systems
  • marine and port bulk-handling terminals
  • camp facilities, utilities & remote plants
  • structural and mechanical maintenance upgrades

From Newman to Port Hedland, Dampier, Karratha, Christmas Creek, Tom Price and beyond — our engineering-led scanning capability simplifies complex projects in one of Australia’s most demanding industrial environments.

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3D Scanning Engineering in Katherine

3D Scanning Engineering in Katherine

Delivering Precision Laser Scanning, Engineering, 3D Modelling & Drafting for the Northern Territory

Katherine is one of the Northern Territory’s most strategically important regional centres — a crossroads between mining operations, defence activity, agricultural production, remote-area logistics and critical transport routes stretching across northern Australia. Its unique mix of rugged landscapes, flood-influenced terrain, ageing infrastructure and rapidly evolving industrial needs means projects here must be planned with accuracy, resilience and efficiency.

Hamilton By Design supports clients across Katherine and the broader NT by providing 3D LiDAR laser scanning, mechanical and structural engineering, 3D CAD modelling, and fabrication-ready drafting — an end-to-end digital engineering workflow built for remote, high-demand and complex environments.

Whether you are upgrading plant equipment, expanding a depot, documenting as-built assets, or planning remote-area infrastructure works, our engineering-led scanning approach gives you clarity, certainty and confidence.

🌾 Why Katherine Is a Unique Engineering Environment

Katherine stands apart due to several defining characteristics:

1. Gateway to Major Mining & Resource Regions

Operations in the Big Rivers region, remote NT mining projects, and transport corridors rely on accurate infrastructure planning and maintenance. Many sites require brownfield upgrades, alignment checks, structural assessments and digital documentation — all supported by LiDAR and 3D modelling.

2. Defence Presence and Strategic Infrastructure

RAAF Base Tindal and associated facilities create continual demand for compliant, precise, and well-documented engineering works. Laser scanning is vital for site upgrades, retrofits, and high-security facility documentation.

3. Flood-Prone and Geographically Complex Terrain

Katherine’s unique landscape — including floodplains, waterways, and uneven terrain — makes traditional surveying difficult and risky. 3D scanning captures real-world geometry safely and with millimetre accuracy.

4. Remote-Area Logistics, Agriculture & Transport Hubs

From agricultural processing to transport depots and maintenance facilities, Katherine relies on accurate digital design to minimise downtime and prevent costly construction errors.

These factors make digital engineering, LiDAR scanning, and precision drafting essential for successful project delivery.

📡 3D LiDAR Laser Scanning for Katherine Projects

Hamilton By Design uses engineering-grade 3D LiDAR scanners to capture complete as-built site data, delivering unmatched accuracy for planning, upgrades and fabrication.

Our scanning captures:

  • structural steel, platforms, walkways and frames
  • mechanical equipment layouts and tie-in points
  • pipework, tanks, conveyors, pumps and processing equipment
  • buildings, depots, workshops and remote facility layouts
  • terrain, drainage paths, access roads and outdoor assets

This level of detail dramatically reduces risk, improves communication between contractors, and enables precise design outcomes.

🔗 Learn more:
3D Laser Scanning

📐 3D CAD Modelling — Turning Scans Into Smart Engineering Models

Once scanned, our team converts the point cloud into intelligent CAD models that allow clients in Katherine to design, plan and fabricate with total confidence.

Our modelling supports:

  • mechanical systems (pumps, conveyors, screens, chutes)
  • structural frameworks, footings, platforms and access ways
  • equipment replacement studies and upgrade layouts
  • GA drawings, detailed fabrication drawings and isometrics
  • clash detection and layout optimisation before fabrication

🔗 See our modelling capability:
3D CAD Modelling

This digital foundation is especially valuable in remote NT locations where rework, delays and inaccurate measurements are costly.

🔧 Engineering & FEA Capability for Katherine’s Industries

Our mechanical and structural engineering services cover everything from feasibility assessments to detailed verification.

We offer:

  • structural integrity assessments
  • mechanical design for processing and handling systems
  • vibration, fatigue and load assessments
  • pressure vessel, piping and equipment support analysis
  • multi-body assemblies and operational load modelling

For advanced validation, our Finite Element Analysis (FEA) capabilities allow us to simulate stresses, heat transfer, vibration, buckling and more — ensuring the final design meets compliance, safety and performance standards.

🔗 Explore FEA capabilities:
FEA Capabilities

✏️ Drafting Services — Fabrication-Ready Documentation

Hamilton By Design produces clear, accurate engineering drawings that support fabrication, installation and QA requirements.

Our drafting services include:

  • fabrication drawings
  • structural detailing
  • mechanical layouts
  • piping isometrics
  • BOMs and material schedules
  • as-built drawing production from LiDAR scans

🔗 View our drafting services:
Drafting

This ensures Katherine workshops, fabricators and contractors can build efficiently and confidently — with no need for guesswork on site.

🚀 Why Hamilton By Design Is the Right Fit for Katherine

  • Engineer-led scanning, ensuring accuracy suitable for real engineering and fabrication
  • Fast mobilisation across the NT, Queensland and remote locations
  • Experience with mining, defence, industrial and infrastructure projects
  • A single-source workflow — scan → model → engineer → draft
  • Reduced rework, downtime and installation delays

Whether you’re maintaining infrastructure, upgrading equipment, or planning new facilities in Katherine, Hamilton By Design delivers clarity, precision and reliability at every stage.

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Engineering in Tennant Creek and 3D Scanning

Engineering in Tennant Creek and 3D Scanning

How Hamilton By Design Supports Mining, Infrastructure & Remote

Engineering in Tennant Creek and 3D Scanning

How Hamilton By Design Supports Mining, Infrastructure & Remote-Area Projects with Digital Accuracy

Tennant Creek is one of the Northern Territory’s most strategically important regional centres — a place where mining, energy, transport logistics and remote-area infrastructure come together. Known for its goldfield heritage, ongoing mineral exploration, and its position on key north–south and east–west transport corridors, Tennant Creek is a hub that supports industrial activity across vast distances.

For engineering, construction and maintenance projects in remote areas like Tennant Creek, accuracy, efficiency and reliability are essential. Hamilton By Design delivers exactly that — through 3D LiDAR laser scanning, 3D CAD modelling, FEA engineering assessments, and fabrication-ready drafting, all designed to streamline brownfield upgrades, new installations, compliance work and shutdown planning.

Why Tennant Creek Needs High-Accuracy Engineering & Digital Surveying

Projects in Tennant Creek often face challenges that are much more complex than typical urban engineering work:

  • Remote logistics with long travel distances and tight shutdown windows
  • Aging or undocumented plant and equipment across mining and industrial sites
  • Harsh environmental conditions affecting corrosion, wear, and material performance
  • Mixed infrastructure — mining plant, transport depots, water systems, energy assets, remote community facilities
  • High cost of rework, making “measure once, build once” essential

Traditional measurement methods simply cannot provide the certainty required for these environments.

Hamilton By Design solves this problem with digital engineering workflows that reduce risk, avoid onsite rework, and ensure fabrication and installation happen right the first time.

3D Laser Scanning — The Foundation of Accurate Engineering in Tennant Creek

Our 3D LiDAR laser scanning captures millimetre-accurate site information, ideal for brownfield upgrades, mining infrastructure, workshops, conveyors, plant rooms, pipework and structural steel.

This technology provides:

  • High-accuracy as-built digital twins
  • Full capture of steelwork, machinery, conveyors, tanks and utilities
  • Faster, safer onsite workflows (minimal manual measurement)
  • Reliable geometry for design, clash detection and fabrication
  • Reduced downtime during shutdowns or maintenance

Learn more about our scanning services here:
3D Laser Scanning

For Tennant Creek’s remote project environment, LiDAR scanning eliminates the guesswork and reduces unnecessary revisits — saving time, money and resources.

3D CAD Modelling — Turning Scan Data into Intelligent Designs

Once captured, scan data is converted into precise 3D models for mechanical, structural or civil engineering applications.

Hamilton By Design provides:

  • Equipment and plant layout models
  • Structural modelling of platforms, supports, frames and footings
  • Pipework, chutes, conveyors and mechanical systems
  • GA drawings, isometrics, BOMs and fabrication packs
  • Design optimisation for constructability and install access
  • Clash detection against new components

Explore our modelling capability:
3D CAD Modelling

For remote mining towns like Tennant Creek, having an accurate digital model means fewer site visits and smoother construction workflows.

FEA Capabilities — Engineering Confidence for Heavy Industry

Tennant Creek’s mining sector places high loads and stress on equipment. Our Finite Element Analysis (FEA) service ensures that mechanical and structural components meet strength and safety requirements before fabrication begins.

We analyse:

  • Structural frames, platforms and equipment supports
  • Buckling, fatigue, and dynamic response
  • Pressure equipment, tanks and load-bearing components
  • Conveyor structures, chutes and impact areas
  • Heavy machinery and mining-related equipment

Learn more about our advanced simulations:
FEA Capabilities

This engineering certainty is crucial in remote regions where heavy equipment failures come with extreme costs.

Drafting Services — Fabrication-Ready & Installation-Ready Documentation

Clear, correct drawings are essential for executing work in Tennant Creek, where mobilisation, fabrication lead times and installation windows are tightly managed.

Hamilton By Design delivers:

  • Detailed fabrication drawings
  • Structural steelwork detailing
  • Mechanical drafting for plant upgrades
  • Piping, ducting and layout drawings
  • Retrofitting and brownfield integration documentation
  • As-built and red-line drawings

See our drafting services here:
Drafting Services

With accurate drafting backed by LiDAR data and engineering oversight, fabrication becomes predictable and installation becomes smoother.

Why Hamilton By Design Is a Strong Fit for Tennant Creek

Working in regional and remote environments is part of our core capability. Clients in Tennant Creek benefit from:

  • Engineer-led site scanning (not outsourced survey-only work)
  • End-to-end accountability — scan, model, engineer, draft
  • Fast turnaround to support shutdowns and capital projects
  • Reduced rework thanks to millimetre-accurate point clouds
  • Remote-project experience across NT, QLD and WA mining regions

From conveyor upgrades to tank replacements, access platforms, workshops, structural frames and mechanical systems — our integrated approach ensures that Tennant Creek projects run smoothly, safely and efficiently.

Supporting Mining, Infrastructure & Remote Communities

Hamilton By Design is ready to support:

  • Mining operators and processing plants
  • Transport and logistics depots
  • Fabrication workshops
  • Water and utility infrastructure
  • Energy and remote community assets
  • Government upgrades and regional construction

Whether planning an upgrade, replacing aging equipment, or designing new structures, we bring digital accuracy and engineering certainty to Tennant Creek’s demanding environment.

Our clients

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Engineering in Dubbo and 3D Scanning

3D Scanning in Dubbo

How Hamilton By Design Supports Regional NSW With 3D LiDAR Scanning, Engineering, 3D CAD Modelling & Drafting

Dubbo is one of regional NSW’s most important inland hubs — a crossroads for agriculture, transport, utilities, manufacturing, defence, construction, and regional infrastructure. Its strategic central location and industrial diversity make it a city that relies heavily on precision engineering, reliable documentation, and efficient project delivery.

As facilities expand, upgrade, or transition into modern digital workflows, Dubbo’s industries increasingly require accurate site data, engineering-grade modelling, and fabrication-ready drawings.
Hamilton By Design delivers exactly that.

We bring 3D LiDAR laser scanning, mechanical and structural engineering, 3D CAD modelling, and professional drafting directly to Dubbo’s industrial, agricultural and construction sectors — supporting clients who need certainty, accuracy, and efficient turnaround.

Why Dubbo Is Unique

What makes Dubbo stand out from other regional centres?

1. A major inland logistics & infrastructure hub
Dubbo sits at the intersection of key freight, rail and road corridors, supporting agriculture, mining supply lines, warehousing, utilities, and transport infrastructure.

2. Strong manufacturing and fabrication capability
Local workshops, steel fabricators, machinery builders, and transport-equipment manufacturers rely on accurate measurements and engineering documentation to minimise rework and site downtime.

3. Agriculture, water infrastructure & processing facilities
Irrigation systems, water treatment assets, processing facilities and agricultural mechanical plants demand precise alignment, structural integrity, and reliable as-built data.

4. Growing capital works & regional development
Government, utilities, councils, commercial builders and engineering firms increasingly require digital workflows — 3D models, scans, clash detection and accurate documentation.

This combination makes Dubbo an ideal match for engineering-led scanning and digital-first design.

3D LiDAR Laser Scanning in Dubbo

Accurate data is the foundation of every successful engineering project.
Hamilton By Design provides high-accuracy 3D LiDAR scanning that captures real-world geometry to millimetre-level precision — ideal for:

  • industrial plants & mechanical systems
  • agricultural processing equipment
  • structural steel, frames, conveyors & platforms
  • utilities, pumping stations & pipework
  • warehouses, sheds & fabrication workshops
  • site upgrades, retrofits and brownfield expansions

Our scans eliminate guesswork, reduce site time, and prevent costly fabrication errors.

Learn more about our scanning capabilities:
3D Laser Scanning

Turning Scans Into Intelligent Models — 3D CAD Modelling

Once Dubbo sites are scanned, Hamilton By Design converts point-cloud data into accurate 3D CAD models for engineering, fabrication and construction.

We provide:

  • detailed mechanical assemblies
  • structural steel modelling
  • equipment and plant layouts
  • GA drawings, isometrics and BOMs
  • clash detection and fit-up verification
  • digital twins for future asset management

This ensures fabricators, installers and engineers all work from the same accurate source of truth.

Explore this service:
3D CAD Modelling

Engineering Services for Dubbo’s Industrial Needs

From agricultural machinery to pumping stations, civil structures, metal fabrication and industrial facilities, Dubbo relies on strong mechanical and structural engineering.

Hamilton By Design provides:

  • mechanical design and equipment layout
  • structural design of platforms, frames, supports
  • integrity assessments of existing structures
  • modification and upgrade design for brownfield assets
  • shutdown-driven engineering and fit-up solutions
  • workflow and plant-efficiency improvements

We also offer advanced simulation and verification tools.

Engineering validation & simulation:
FEA Capabilities

Whether you’re fabricating a new platform, installing conveyors, adjusting equipment clearances or updating plant layouts — we ensure every design decision is backed by engineering certainty.

Drafting & Fabrication-Ready Documentation

Good engineering is only as strong as the drawings that support it.
Hamilton By Design produces highly detailed, fabrication-ready drafting packages including:

  • GA drawings
  • detail drawings
  • weldment documentation
  • pipework & isometric drawings
  • assemblies & exploded views
  • bill of materials (BOM)
  • issue-for-construction (IFC) documentation
  • as-built updates from LiDAR scans

Our drawings are accurate, clean, and ready for immediate hand-off to fabricators and installers.

Drafting services:
Drafting

End-to-End Workflow for Dubbo Projects

With Hamilton By Design, clients benefit from a seamless engineering pipeline:

  1. Scan — High-accuracy laser capture
  2. Model — 3D CAD conversion and layout
  3. Engineer — Structural & mechanical design
  4. Validate — Simulation, FEA, fit-checks
  5. Draft — Fabrication & construction documentation
  6. Deliver — A complete, integrated package

One provider. One workflow. One accountable source.

Hamilton By Design logo displayed on a blue tilted rectangle with a grey gradient background

Why Dubbo Chooses Hamilton By Design

  • Millimetre-accurate scanning reduces fabrication risk
  • Engineers who understand real-world brownfield constraints
  • Fast turnaround for shutdowns and critical upgrades
  • Experience across agriculture, water treatment, utilities, workshops & manufacturing
  • Clear communication, professional standards and end-to-end compliance

Dubbo’s industrial economy keeps NSW moving. Our job is to ensure your assets, upgrades and fabrication projects are delivered with precision.

Our Clients

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